Episode 397: Wyebot and the power of AI-Powered WiFi
Welcome to The New Warehouse podcast, where we explore the world of AI-powered WiFi with Roger Sands, the CEO of Wyebot. Wyebot is a provider of AI-powered WiFi solutions that focuses on revolutionizing how businesses connect and optimize their wireless networks. Join Kevin and Roger as they delve into AI-powered WiFi and its impact on the warehousing industry. The Rise of Automation and Connectivity in Warehousing Operations There has been a significant shift towards automation in the warehousing industry in recent years. With the increasing demand for efficient operations and accurate inventory management, businesses use technology to streamline their processes. The explosion of connected devices, including IoT devices, has further fueled the need for reliable and seamless connectivity. Roger says, “The whole premise is being built around mobile connectivity, and having a reliable solution for that is critical to supporting customers and business operations moving forward.” The Role of AI-Powered WiFi in Business Continuity Maintaining business continuity is crucial for warehouses, especially in the post-pandemic era. The reliance on applications, computers, and the internet has grown exponentially, making a reliable internet connection indispensable. Traditional WiFi solutions focus on providing connectivity but often struggle to address intermittent issues that can cause disruptions in operations. This is where AI-powered WiFi automation comes into play. By leveraging AI and automation, Wyebot’s solution detects and resolves issues in real-time, ensuring minimal downtime and enabling businesses to maintain high performance and uninterrupted connectivity. The Benefits of Wyebot’s Vendor-Agnostic Approach Wyebot takes a vendor-agnostic approach, meaning they do not provide the actual WiFi infrastructure but instead offer a solution that optimizes and repairs existing connectivity. This approach allows them to analyze the entire ecosystem, providing a holistic view of the network’s performance. By rapidly identifying and resolving issues, Wyebot helps organizations optimize their operations, prevent recurring problems, and reduce the burden on IT teams. Roger explains, “We overlay those networks very effectively, working in tandem with existing WiFi infrastructures to provide a level of automation that minimizes downtime and ensures business continuity.” Key Takeaways on AI-Powered WiFi The importance of reliable internet connectivity in the warehousing industry has grown significantly, with businesses relying on mobile connectivity and IoT devices to optimize operations and provide seamless services. Traditional WiFi solutions focus on providing connectivity, but intermittent issues can cause disruptions in warehouse operations. AI-powered WiFi automation minimizes downtime and enables rapid issue detection and resolution. Wyebot’s vendor-agnostic approach allows for comprehensive network analysis, proactive issue prevention, and efficient problem resolution, ensuring optimal performance and business continuity. The New Warehouse Podcast EP 397: Wyebot and The Power of AI-Powered WiFi
Episode 396: Insights from WERC Conference 2023
In the latest episode, recorded at the Warehousing Education and Research Council (WERC) Conference 2023, we had the privilege of sitting down with Michael Mikitka, a representative from WERC. As an organization focused on the warehousing industry, WERC plays a crucial role in providing education, research, and support to professionals in this sector. This blog post shares highlights from the conversation with Michael and sheds light on the most pressing challenges and trends within the warehousing industry. Addressing Labor Challenges and Attracting Talent with WERC During the conference, one of the prominent themes discussed was the ongoing labor challenges faced by the warehousing industry. Finding and retaining skilled workers has become a top priority for companies across different verticals. Michael emphasized the significance of attracting younger talent and the need to showcase warehousing as a viable and rewarding career path. WERC is actively working on a program that recognizes talent and skills within the industry, providing a clear pathway for professional growth and advancement. Automation and Strategic Implementation Automation was another key topic discussed at the conference. As companies navigate the shift towards increased automation, they face the challenge of implementing new technologies strategically. Michael highlighted the importance of proactive planning and integrating automation solutions seamlessly into existing operations. WERC aims to support its members by offering practical insights and guidance on leveraging automation to enhance efficiency and productivity. How WERC Helps Warehouses Overcome Transportation Challenges and Cost Optimization The folks in the warehousing biz are definitely feeling the pain when it comes to transportation issues and skyrocketing costs. It’s a challenging situation to be in. The conference shed light on the impact of transportation issues on warehousing operations, including the need to manage transportation costs and navigate logistical complexities effectively. WERC provides a platform for professionals to learn from industry experts and gain valuable strategies to optimize transportation processes. Key Takeaways from WERC The focus on labor challenges: Attracting and retaining talent emerged as a crucial issue, with WERC striving to help members build a culture that attracts and supports employees. Holistic view of the warehouse: WERC emphasizes the importance of considering all aspects of warehouse operations, from culture and safety to automation and ergonomics, to improve overall efficiency and employee well-being. Practical and peer-reviewed content: The WERC conference offers participants practical insights from expert industry professionals through peer-reviewed content. The goal is to facilitate knowledge exchange and problem-solving within the warehousing community. The New Warehouse Podcast EP 396: Insights from WERC Conference 2023
Episode 395: Fostering psychological safety in the warehousing industry
In today’s episode of The New Warehouse Podcast, we have a special guest, Rob Van Stratum, a managing partner and APICS master instructor at Supply Chain Education CZ. Rob is an expert in the field of supply chain management and will shed light on the fascinating concept of psychological safety within the warehousing industry. Get ready to explore this intriguing topic that can transform how teams operate in the workplace. But before we dive into the episode, let’s learn more about Rob and his journey in the supply chain space. Rob Van Stratum has had a diverse career spanning academia and consulting in the supply chain field. With decades of experience, Rob has taught general, supply chain, and change management to students from various backgrounds. As an APICS instructor, Rob has helped countless individuals enhance their knowledge and skills in supply chain management. Please tune in to hear directly from Rob as he shares his expertise on psychological safety and its impact on the warehousing industry. Understanding Psychological Safety in Warehousing Teams According to Rob, psychological safety refers to an individual’s perception of the consequences of taking an interpersonal risk. It involves feeling safe to ask questions, take risks, and make mistakes without fearing negative repercussions. Rob explains that teams with psychological safety are more likely to foster open communication, collaboration, and continuous learning. According to Rob, signs that employees are feeling psychologically safe include: Asking questions and seeking clarification: When employees feel safe, they are more likely to ask questions and seek clarification without fear of being judged or criticized. They feel comfortable admitting what they don’t know and are open to learning from others. Taking risks and sharing ideas: Psychologically safe employees are willing to take calculated risks and share their ideas and suggestions. They believe you will value and consider their input, even if you do not implement their ideas. Admitting mistakes and seeking feedback: Employees who feel psychologically safe are likelier to admit their mistakes and seek feedback from others. They understand that mistakes are opportunities for growth and learning, and they trust that their colleagues will provide constructive feedback rather than blame or punish them. Speaking up and challenging the status quo: Psychologically safe employees feel comfortable speaking up and challenging the status quo when they believe there is a better way of doing things. They speak out their opinions and offer dissenting viewpoints without fear, knowing their contributions will receive respect. Collaboration and teamwork: Employees who feel psychologically safe are more likely to collaborate and work as a team. They trust their colleagues and are willing to share resources, knowledge, and support to achieve common goals. Open and honest communication: Psychologically safe environments foster open and honest communication. Employees feel comfortable expressing their thoughts, concerns, and emotions without fear of retribution or judgment. Engagement and innovation: Employees who feel psychologically safe are more engaged and motivated. They are willing to take the initiative, explore new ideas, and contribute to the organization’s innovation and improvement efforts. When leaders and organizations can create an environment that fosters psychological safety, they promote employee well-being, collaboration, creativity, and productivity. The Value of APICS CLTD Certification in Distribution and Transportation Rob and Kevin delve into the value of APICS certifications in the distribution and transportation space. Rob emphasizes that the value of any certification is directly proportional to the number of people who hold it. APICS certifications, including Certification in Logistics, Transportation and Distribution (CLTD), Certification Supply Chain Professional (CSCP), and Certification in Planning and Inventory Management (CPIM), are widely recognized and respected within the industry. Being CLTD certified provides professionals with a comprehensive overview of essential supply chain concepts and demonstrates their commitment to continuous learning and professional growth. Creating a Culture of Psychological Safety in the Warehouse The discussion with Rob also focuses on how leaders can foster a culture of psychological safety within their warehouse teams. Rob highlights the importance of dependability, structure, and clarity in creating a psychologically safe environment. He suggests that leaders should encourage open dialogue, provide constructive feedback, and ensure team members understand their roles and responsibilities. By nurturing psychological safety, leaders can empower their teams to take risks, learn from mistakes, and contribute to the overall success of warehouse operations. Key Takeaways Psychological safety is crucial for creating an environment where team members feel comfortable taking risks, asking questions, and making mistakes. APICS CLTD certification offers significant value in the distribution and transportation space, providing professionals with a comprehensive understanding of supply chain concepts. Leaders can foster a psychologically safe environment by promoting open communication, providing constructive feedback, and establishing clear roles and responsibilities. The New Warehouse Podcast EP 395: Fostering Psychological Safety in the Warehousing Industry
Episode 394: How Amware Fulfillment is driving success in the warehousing industry
Welcome to another exciting episode of The New Warehouse Podcast! In this episode, we had the privilege of speaking with Harry Drajpuch, the CEO of Amware Fulfillment. Amware Fulfillment is a third-party logistics (3PL) provider specializing in customized fulfillment services. With their customer-centric approach and commitment to long-term partnerships, they have become a trusted partner for brands in the warehousing industry. This blog post will delve into key conversation highlights and explore Amware Fulfillment’s unique value proposition, strategic pivot toward e-commerce, and partnership-driven mindset. So, without further ado, let’s dive into the fascinating warehousing world with insights from Amware Fulfillment’s CEO! Amware Fulfillment Believes in the Power of Customization and Personalization Amware Fulfillment stands out in the highly fragmented logistics industry by providing tailored solutions to its customers. Unlike more prominent players, they focus on being a fulfillment company and excel at understanding and meeting each customer’s unique needs. As Harry Drajpuch emphasizes, “We want to be an extension of our customers’ businesses, understanding their challenges and helping them grow.” This personalized approach enables brands to scale efficiently and deliver exceptional customer experiences. The Role of Partnership in Achieving Growth Harry and his company take pride in building long-term partnerships with their clients. They consider themselves a vendor and a strategic partner invested in their customers’ success. By fostering open communication, understanding the customers’ goals and challenges, and offering proactive solutions, Amware Fulfillment ensures that brands can navigate growth phases smoothly. Their commitment to being accessible, responsive, and accountable sets them apart in the industry. Navigating the E-commerce Landscape Amware Fulfillment shifted its focus to e-commerce fulfillment. With the exponential growth of online shopping, their expertise in e-commerce fulfillment became highly valuable. They understand that e-commerce brands require customized, agile solutions to meet customer demands. Harry believes their ability to adapt quickly, maintain same-day shipping, and handle specific packaging requirements positions them as a trusted partner for brands looking to succeed. Key Takeaways from Amware Fulfillment Partnership-driven approach: Amware Fulfillment’s dedication to building strong client partnerships ensures personalized and reliable service, enabling brands to grow sustainably. Customization for success: Amware Fulfillment’s focus on understanding each customer’s unique challenges and tailoring their solutions accordingly enables brands to thrive in the competitive market. E-commerce expertise: With a strategic pivot towards e-commerce, Amware Fulfillment has positioned itself as a leader in providing efficient and agile fulfillment services, empowering brands to capitalize on the booming e-commerce industry. The New Warehouse Podcast EP 394: How Amware Fulfillment is Driving Success in the Warehousing Industry
Episode 393: A conversation with Shaun Hagen from Carton Cloud
Carton Cloud is on a mission to improve people’s lives in logistics. In this episode of the New Warehouse Podcast, Shaun Hagen, the COO and Head of North America, joins Kevin. Shaun shares insights into the company’s founding story and how their software is revolutionizing the way logistics people work. Carton Cloud is a cloud-based Warehouse Management System (WMS) that focuses on providing flexibility and efficiency gains to small and medium-sized businesses in the warehousing industry. Tune in for an insightful discussion on the latest trends in the warehousing industry. Carton Cloud is Logistics Software Built by Logistics People Shaun discusses the founding story of Carton Cloud, emphasizing that the company’s DNA lies in being logistics software built by logistics people for logistics people. The idea originated from the operational challenges faced by their CEO when he owned and operated a refrigerated warehousing and transport business in Australia. Shaun highlights how the lack of software solutions tailored to the needs of small and medium-sized businesses in the logistics industry led them to develop their own application. How Carton Cloud is Empowering Small and Medium-Sized Businesses Carton Cloud’s focus on small and medium-sized businesses stems from their recognition of these enterprises’ crucial role in the logistics industry. With over 20,000 logistics businesses in the US, primarily small and medium-sized, Carton Cloud understands the significance of supporting and enabling these businesses to compete in the market. Shaun explains that by providing accessible technology and automation, they empower SMBs to meet the growing expectations of shippers and receivers in today’s fast-paced, digitally-driven world. Reducing Paper and Embracing Digital Transformation Shaun delves into Carton Cloud’s emphasis on reducing paper and promoting a paperless approach. While going paperless may seem cliché in 2023, Shaun emphasizes that it’s not just about eliminating paper but understanding the implications of paper-based processes. Carton Cloud aims to address the administrative burden, reduce errors, prevent revenue leakage, and enhance work enjoyment for warehouse staff by removing paper from the process. Shaun highlights the importance of wireless and digital operations in creating a seamless and efficient workflow while still recognizing the role of paper in supporting documentation. Key Takeaways Logistics software built by logistics people: Carton Cloud’s founding story underscores their commitment to developing solutions that address the unique challenges logistics professionals face. Empowering small and medium-sized businesses: Carton Cloud recognizes the essential role SMBs play in the logistics industry and aims to equip them with accessible technology and automation to compete effectively. Embracing digital transformation: By reducing paper and adopting digital processes, companies improve efficiency, minimize errors, and enhance work enjoyment for warehouse staff. The New Warehouse Podcast EP 393: A Conversation with Shaun Hagen from Carton Cloud
Episode 392: Unlocking the potential of a circular supply chain in the warehousing Industry
In this episode of the New Warehouse Podcast, we’re delighted to have Sneha Kumari, Head of Industry Trends at Circular Supply Chain Network, as our special guest. The Circular Supply Chain Network is an international community of self-proclaimed “circular supply chain geeks” committed to expediting the shift toward a more sustainable future. Emphasizing environmental conservation, social accountability, business growth, and innovation, the Circular Supply Chain Network educates, builds connections, and encourages innovative solutions in circular supply chains. Sneha’s expertise in the field makes her the perfect guest to explore this emerging trend in the supply chain world. In addition to explaining the circular supply chain and its relevance to the warehousing industry, she shares the concept’s practical implications. What is the Circular Supply Chain Network and Its Objectives? Sneha explains that her company fosters a community that promotes circularity and sustainable supply chains. They strive to build a world where both nature and businesses thrive! Sneha’s passion for sustainability and supply chain aligned perfectly with the network’s mission. The network aims to bring industry leaders and startups together through events, blogs, and collaborations to share their efforts in creating a circular economy. They provide a platform for these changemakers to showcase their work and inspire others to adopt ciular practices. Differentiating Circularity from Sustainability Sneha highlights the importance of distinguishing circularity from sustainability. While sustainability encompasses a broader range of goals, circularity is a specific approach within the sustainability framework. She emphasizes that sustainability should not be reduced to recycling alone, as it encompasses social and environmental aspects beyond the supply chain. Sneha believes circularity falls under the sustainability umbrella but focuses on transforming linear supply chains into circular ones. Circular supply chains aim to maximize resource use, reduce waste, and leverage secondary and renewable inputs to generate value. It’s about re-imagining the entire supply chain and adopting a circular mindset. The Essence of Circular Supply Chain: Monetizing Waste and Maximizing Value Sneha dives into the core principles of circular supply chains. She presents a striking statistic: only 8.5% of materials used in supply chains are secondary or renewable. This alarming figure showcases the need to transition from a linear supply chain to a circular one. Sneha draws an analogy of the Earth as a warehouse, emphasizing that we must stop depleting its resources without replenishing them. Circularity aims to monetize waste and give materials a second life, creating a continuous flow of value. This approach requires collaboration, partnerships, and innovative technology to ensure materials and operations can serve as inputs for subsequent stages in the supply chain. Key Takeaways Circular supply chains offer a viable solution to the inefficient use of resources and the environmental challenges of linear supply chains. Creating secondary materials marketplaces can help procurement managers source more sustainable materials. Circularity should not be confused with sustainability, although it is a crucial component of the broader sustainability goals. Circular supply chains focus specifically on transforming the linear flow of materials into a circular and regenerative process. The warehousing industry has a significant role in embracing sustainability. By optimizing operations, minimizing waste, and seeking opportunities for collaboration and resource recovery, warehouses can contribute to the circular economy while reducing their environmental impact. The New Warehouse Podcast EP 392: Unlocking the Potential of a Circular Supply Chain in the Warehousing Industry
Episode 391: Barcode Depot saves warehouses time and money
Welcome to a new episode of The New Warehouse Podcast! In today’s episode, Cliff Hardesty, the Marketing Director at Barcode Depot, joins the show. Barcode Depot, a family-owned company established in 1996, specializes in repairing and refurbishing barcoding equipment for various industries. Cliff and Kevin dive into warehouse equipment maintenance and explore how repair and refurbishment services can benefit operations in the long run. The Value of Repair and Refurbishment in the Warehouse Industry During economic downturns and periods of high inflation, many companies tend to stretch the lifespan of their equipment to cut costs. In warehouse operations, maintaining and replacing equipment can be a significant expense. Hardesty sheds light on the common practice of replacing damaged RF equipment and shares how Barcode Depot identified an opportunity in the market. He states, “We noticed that many customers were simply replacing their equipment when it broke down. We realized that by offering repair services, we could extend the lifespan of their existing equipment and help them save costs.” How Barcode Depot Extends the Equipment Lifespan One of the top advantages of repair services is the ability to extend the life of RF equipment. Hardesty emphasizes that Barcode Depot has customers using the same equipment for 10 to 15 years, thanks to their repair expertise. He explains, “We can exponentially expand the lifespan of current equipment, enabling customers to save money by avoiding costly replacements.” Additionally, the discussion touches on the benefits of refurbished equipment, which is an affordable alternative to buying new. Hardesty shares how Barcode Depot came through for a recent customer by finding refurbished mobile computers instead of new ones, saving them $15k, and delivering assurance with a six-month warranty. Barcode Depot on Implementing a Successful Repair Program Hardesty explains how Barcode Depot ensures a seamless repair experience for its customers. He highlights the expertise of their experienced team of technicians who possess in-depth knowledge of various equipment models. Barcode Depot also maintains a stockpile of commonly needed parts, allowing them to provide quick turnaround times for repairs. Hardesty emphasizes that their average turnaround time is within a week, compared to the month-long process often associated with sending equipment back to OEMs. Hardesty underscores the importance of quick repairs to minimize operational disruptions in supporting warehouse operations. Key Takeaways Repairing equipment is typically 25% cheaper and offers a cost-effective solution compared to outright replacements. Effective equipment repair can significantly expand its lifespan, resulting in considerable savings for warehouse operations. Opting for refurbished equipment is not only a cost-effective choice but also ensures faster delivery and comes with warranties, all without sacrificing functionality. The New Warehouse Podcast EP 391: Barcode Depot Saves Warehouses Time and Money
Episode 390: Touring warehouse automation with Tecsys
In the latest episode of The New Warehouse podcast, Kevin Lawton sits down with Guy Courtin, the VP of Industry and Advanced Technology at Tecsys. With over 40 years of experience in the industry, Tecsys is a leading supply chain software provider specializing in solving complex warehouse and distribution challenges. In this episode, Guy shares his insights on warehouse automation, the evolving landscape of the industry, and the role Tecsys plays in helping businesses meet their customers’ needs. The Spectrum of Automation Solutions Many industry professionals hold misconceptions about the nature and extent of warehouse automation. Courtin emphasizes that a fully automated, lights-out warehouse is not the immediate reality for most businesses. Instead, he reveals the many automation solutions available for specific use cases within the warehouse. Companies can gradually introduce automation and acclimate their employees and systems to its benefits by starting with targeted automation implementations, such as automating dunnage movement. Tackling Labor Hurdles with Tecsys The mounting labor scarcity in the warehousing sector presents considerable roadblocks for businesses. In response to this pressing issue, warehouse managers increasingly turn to advanced automation strategies to enhance their workforce capabilities and streamline operations. Cutting-edge solutions such as Autonomous Mobile Robots (AMRs) and Automated Storage and Retrieval Systems (ASRS) have captured the industry’s attention, serving as powerful allies to human labor and lightening the load on warehouse personnel. Nevertheless, it’s crucial to acknowledge that striking a balance between human-robot collaboration often yields better results than relying solely on full-scale automation. The true value lies in integrating automation selectively, creating a harmonious blend of human and robotic collaboration to address specific challenges and enhance operational efficiency. Tecsys on Becoming a Trusted Advisor Businesses are looking for guidance in navigating the diverse landscape of warehouse automation. Tecsys aims to be a trusted advisor for its customers, offering expertise, knowledge, and access to a broad network of automation vendors and industry experts. By organizing automation tours, Tecsys provides valuable insights into various automation solutions and helps customers understand the possibilities and limitations of each technology. This approach allows businesses to make informed decisions and tailor automation implementations to their needs. Key Takeaways Start small and focused: Rather than striving for full automation, consider implementing targeted automation solutions that address specific pain points in your warehouse operations. This approach allows for incremental adoption of automation and smoother integration with existing workflows. Embrace collaboration between humans and robots: The goal of warehouse automation should not be to replace human workers but to enhance their capabilities and alleviate labor challenges. Successful automation strategies blend the strengths of both human and robotic workers to optimize productivity and efficiency. Seek expert advice and explore options: The vast automation landscape is constantly evolving. Engage with trusted advisors, industry experts, and vendors to comprehensively understand the available automation solutions. Automation tours, like the ones organized by Tecsys, offer valuable opportunities to explore different technologies and make informed decisions. The New Warehouse Podcast EP 390: Touring Warehouse Automation with Tecsys
Episode 389: Investing in Warehouse Technology: Insights from Heartland Ventures Partner Connor McGuinness
Welcome to a new episode of The New Warehouse! In this episode, we have the pleasure of hosting Connor McGuinness, a partner at Heartland Ventures. Connor joins us to discuss Heartland’s unique approach as a venture capital fund and their involvement in the warehousing and fulfillment space. We delve into the current warehousing, logistics, and distribution climate and explore innovative solutions transforming the industry. Please tune in to listen to Connor as he shares his perspective and sheds light on the warehousing and fulfillment space. The Challenges of the Warehousing Industry McGuinness emphasizes the significance of understanding the pain points faced by logistics and manufacturing businesses. Heartland Ventures takes a hands-on approach by actively engaging with its investor base, which comprises industrial businesses across the Midwest region. This unique approach allows them to gain insights into the logistics value chain, including construction, manufacturing, and real estate. McGuinness highlights one major challenge in the industry: the high turnover rate of warehouse workers, reaching 40-50% compared to the average turnover rate of 12-15% in other industrial sectors. This turnover hinders growth, especially when tribal knowledge is crucial for warehouse operations. Additionally, the rising customer expectations, influenced by services like Amazon Prime, place even greater demands on logistics stakeholders. Innovative Technologies Addressing Labor Shortages Labor shortages in the warehousing industry have been a pressing concern. McGuinness highlights two promising technologies that are tackling this challenge. The first is Third Wave Automation, which enables warehouses to deploy autonomous forklifts by retrofitting existing equipment. This solution reduces the need for multiple forklift operators and streamlines operations. The second technology, Fulfilld, acts as a digital twin for the warehouse, providing real-time location data and as a guiding system for workers or warehouse robots. Fulfilld bridges the gap to automation and helps companies adopt robotics technology by serving as the brain behind warehouse operations. The State of VC Funding in the Warehousing Industry McGuinness acknowledges that there has been a correction in the venture capital markets, with a decrease in availability compared to the frothy period of 2019-2022. However, he sees this correction as a healthy development. Startups that raised funding during the frothy period may face challenges when seeking subsequent rounds of funding, as they need to demonstrate the progress they promised. Additionally, there is a shift towards profitable growth instead of growth at all costs. Founders are increasingly questioned about the path to profitability, ensuring a more sustainable approach to business development. Key Takeaways Labor shortages pose a significant challenge to the warehousing industry, with high turnover rates and the need for efficient knowledge transfer. Innovative technologies such as Third Wave Automation and Fulfilled address labor shortages by introducing autonomous solutions and digital twin systems. The venture capital market in the warehousing industry is undergoing a correction, emphasizing the importance of profitable growth and value creation. The New Warehouse Podcast EP 389: Investing in Warehouse Technology: Insights from Heartland Ventures Partner Connor McGuinness
Episode 388: Enhancing Safety and Sustainability With Nucor Warehouse Systems
Welcome to the New Warehouse podcast. In this episode recorded at ProMat 2023, Kevin hosts Daniel Aguirre, Sales Manager at Nucor Warehouse Systems (NWS). Nucor is renowned as the largest steel producer in North America, with over 300 locations and a team of 31,000 members. NWS, a division of Nucor, specializes in providing end-to-end solutions in the pallet racking sector. With a strong emphasis on safety and sustainability, Nucor Warehouse Systems stands out as a leader in the industry. Safety: A Top Priority for Nucor Warehouse Systems Aguirre shares NWS’s impressive track record of over 50 live projects completed without a recordable safety incident last year: “Being the safest steel company in the world is number one in our culture.” A key component of their safety success is implementing a comprehensive safety manual for installation work on-site. By ensuring that all installers are certified and follow this manual, NWS guarantees the well-being of both their employees and customers. Aguirre states, “We’re the first to create a safety manual for on-site installation work. We ensure that all our installers are certified and follow that manual.” Sustainability: A Commitment to Recycling and Reconfiguration Nucor Warehouse Systems focuses on safety and is also deeply committed to sustainability. As a vertically integrated steel manufacturer, NWS prioritizes recycling and reconfiguration. Aguirre adds, “We have the vertically integrated capability to recycle old steel racks, tear them down, utilize our scrap partner to recycle that steel, and reconfigure it to the most sustainable and optimized solution for the warehouse.” They transform the steel into new, sustainable rack solutions by leveraging their ability to recycle old racks through their scrap partners. Responding to Industry Trends: Going Higher and Automating Warehouses As warehouses grow taller and automation becomes increasingly widespread, the warehousing industry is experiencing a significant shift in design and functionality. This evolution calls for innovative racking solutions and advanced engineering to accommodate the demands of automated systems and optimize vertical space utilization, ensuring efficient and sustainable warehouse operations. Aguirre shares with some warehouses reaching heights of up to 125 feet, NWS ensures the integrity and strength of their racking systems through meticulous engineering and design work. They adapt to evolving requirements, providing high-tolerance rack solutions that align with the needs of automation and efficient space utilization. Aguirre highlights the changing landscape of warehouses, stating, “Overall, North America is being more strategic with land usage and focusing on automation. We provide racks with higher tolerances that meet the requirements of finished products and drive projects to completion.” Key Takeaways Nucor boasts an impressive record of over 50 live projects completed last year without any safety incidents. They have implemented a comprehensive safety manual for on-site installation work and ensure all installers are certified. Nucor is committed to recycling and reconfiguration, leveraging its vertically integrated capabilities to recycle old steel racks and transform them into new, sustainable rack solutions. This focus on sustainability sets them apart in the industry. As warehouses grow taller and automation becomes more prevalent, they need high-tolerance rack solutions that meet the needs of automation and efficient space utilization. The New Warehouse Podcast EP 388: Enhancing Safety and Sustainability With Nucor Warehouse Systems
Episode 387: Demystifying sustainability with Gravity
In the latest episode of The New Warehouse Podcast, Saleh Elhattab, founder and CEO of Gravity, joins Kevin to discuss sustainability in warehousing. Gravity is a platform that helps organizations understand and reduce their carbon emissions. Saleh’s passion for physical industries intersects with his belief in climate risk and assisting organizations to participate in creating a more sustainable future. As businesses face an increased demand to measure their carbon footprint and understand the impact of their operations on the environment, Gravity offers a comprehensive solution. Tune in to learn more about how Saleh and Gravity are making a difference. Carbon Footprinting: Understanding Your Emissions Carbon footprinting is the process of knowing an organization’s or service’s emissions, which are found in the transportation, manufacturing, and construction sectors and, according to Elhattab, comprise 24% of global emissions. Standardization has been used to calculate emissions for two decades, with the Greenhouse Gas Protocol being a canonical example. The quality bar is rising regarding data used in calculations, moving away from industry averages. This shift highlights the importance of accurate and reliable data in understanding and reducing emissions. Elhattab emphasizes the importance of accurate emissions calculations: “As businesses strive for sustainability, it is crucial to move beyond industry averages and focus on empirical data rooted in an organization’s operations. By tracking real-world activities such as fuel consumption and energy mix, we can obtain high-quality data that enables precise emissions calculations and supports informed decision-making for a greener future.” Gravity: A Comprehensive Solution Gravity helps organizations meet immediate disclosure requirements, find reduction opportunities, and understand the cost implications on a single platform. They are demystifying sustainability by providing a user-friendly and efficient way to manage emissions data that enables businesses to focus on implementing solutions that contribute to a more sustainable future. Low-hanging fruit solutions to reduce emissions include switching to LED lights and electric heat pumps and looking into alternative fuel sources such as electric vehicles for transportation and delivery. Overcoming Challenges in the Pursuit of Sustainability Organizations may face challenges when striving for sustainability, including a lack of shared language, regulation, and access to technology. Businesses can overcome these challenges and work towards a more sustainable future by taking action and collaborating with knowledgeable partners. Elhattab emphasizes the importance of finding someone to lead the charge and partnering with experts who can guide how to begin. Key Takeaways: The demand for measuring and reducing carbon footprints is growing, highlighting the need for businesses to prioritize sustainability. Gravity offers a comprehensive solution that helps organizations understand their emissions and identify reduction opportunities. Overcoming challenges in sustainability requires strong leadership and collaboration with experts. The New Warehouse Podcast EP 387: Demystifying Sustainability With Gravity
Episode 386: Navigating warehouse real estate with Senna De La Cruz of Colliers
The Impact of COVID-19 on Warehouse Real Estate The global pandemic has significantly affected the warehousing industry, with the need for third-party logistics and warehouses skyrocketing due to increased online shopping. According to Senna De La Cruz of Colliers, this resulted in a boom in the industrial market, causing industrial rents to increase by 20% per quarter over 2021. Developers struggle to keep up with the demand, creating a scarcity of vacant warehouse spaces and a need for specific types of square footage layouts. Challenges in Finding Smaller Warehouse Spaces Finding smaller warehouse spaces has become increasingly difficult in some markets, especially those with limited land availability. Infill markets, where newer and smaller spaces are in high demand, often face push-back from cities and crowded conditions. The pandemic has also made it harder for smaller businesses to compete with larger companies in the warehouse space market. De La Cruz believes companies will begin to feel the effects of the current market ease, and while more buildings may become available, “keep in mind that we’re already at a high benchmark in terms of pricing and demand.” He still feels strong companies continue to wait for available warehouse spaces, making discounts and price drops unlikely. Cold Storage Facilities: A High-Demand Niche Cold storage facilities are in high demand and short in supply. De La Cruz states many companies needing cold storage “have had to resort to built-to-suit opportunities to secure warehousing space.” In these arrangements, a company partners with a developer who constructs a custom building for them, which the company then leases for a predetermined period. Developers are now focusing on larger, million-square-foot buildings in suburban and rural areas. Developing cold storage facilities can be expensive and requires niche education, but it is a potentially profitable sector due to the high demand. Key Takeaways from the Episode: The COVID-19 pandemic has led to a boom in e-commerce and warehousing industries, making it essential for businesses to adapt and plan accordingly. Tenants should start exploring their options well before their lease expiration, potentially 12 months prior, to lock in rates at a lower market value. Being strategic and professional with negotiations can lead to better outcomes, especially in the competitive warehouse real estate market. EP 386: Navigating Warehouse Real Estate with Senna De La Cruz of Colliers
Episode 385: Portable Intelligence’s Smart Warehouse Platform
In this episode of The New Warehouse Podcast, Kevin welcomes Jeff Lem, President and Founder of Portable Intelligence, to discuss the next generation of warehouse management systems and his book, now in its second edition, Your Warehouse is Not Your Fridge. Portable Intelligence is working on smart warehouse solutions incorporating artificial intelligence (AI) and real-time locating systems (RTLS) for indoor tracking. By pushing the boundaries and challenging the manual processes in traditional WMS systems, Portable Intelligence is creating a new frontier in warehouse management. Automating Prioritization and Task Allocation in a Smart Warehouse Platform Smart warehouses like Portable Intelligence’s platform aim to hold workers accountable and distribute tasks based on priorities, contributing to efficiency improvements. Lem explains how the Task Engine Distributor (TED) from Portable Intelligence assigns tasks to the most available worker using AI and RTLS, improving warehouse efficiency and reducing travel time by 25%. He adds, “Despite the implementation of barcoding, wifi, and other wireless technologies, many processes in the industry still rely heavily on manual methods and require a considerable amount of tribal knowledge.” Standardizing processes and monitoring production lines can lead to better conversations around efficiency and best practices. One successful example was assigning a pool of workers to a zone, offering flexibility in defining the size of the zone, which led to more consistency in service and eliminated the need for drive-bys. Tasks are now monitored, and start and stop times and distance traveled are tracked, leading to efficient discussions and improvements in the workplace. Leveraging Data and Analytics of a Smart Warehouse Platform Can Improve Warehouse Safety Portable Intelligence’s Smart Warehouse platform provides real-time maps and analytics that improve the safety and analysis of tasks. Installing a real-time map and heat map allows management to track worker locations, specific tasks, and safety incidents. According to Lem, “From a safety perspective as well, now I’ll have a history of that if there is an accident. In a certain area, they can always do what we call playback and review all the traffic that occurred in that area where the traffic, where the accident may have happened, where the accident had happened.”The system has been successful, and ideas for new features are coming from the workers. What’s new in the 2nd Edition of “Your Warehouse is Not Your Fridge.” Lem recognized that the world changed dramatically over a very short period of time since his book, Your Warehouse is Not Your Fridge, was published in 2019. With the pandemic and supply chain disruptions, it became apparent that warehouses needed to improve their processes. In the second edition of his book, Jeff highlights the need for accurate inventories and the challenges of dealing with limited space and workers. The book also emphasizes advancing warehouse technology beyond barcoding and wireless systems. Lem mentions Zebra’s warehouse maturation process, which outlines the five stages of warehouse growth. Most companies can only achieve stage three, which involves a typical WMS with a barcoding and wireless system. However, he encourages companies to challenge themselves to reach stage four and beyond with task management and AI integration. As automation becomes more prevalent in warehouses, it is crucial to synchronize and orchestrate the work of humans and machines. Jeff also points out that there has been an increase in inventory due to recent shortages. Companies must manage their inventory effectively by utilizing basic inventory principles such as inventory turns and ensuring that products do not become stale. Key Takeaways Warehouses often rely on rules of thumb and tribal knowledge, with little accountability. Smart warehouses improve efficiency by holding workers accountable and distributing tasks based on priorities. Deploying a task engine distributor like Ted can improve warehouse operations by automating prioritization, providing real-time tracking and analysis, and enabling continuous improvement. The New Warehouse Podcast EP 385: Portable Intelligence’s Smart Warehouse Platform
Episode 384: Intralogistics Solutions with Joel Thomas of Siemens
Live from ProMat 2023 Joel Thomas, Director of Intralogistics at Siemens, stops by the booth to discuss the future of warehousing and intralogistics’ role in shaping it. If you aren’t familiar with Siemens, they provide engineering solutions in the industrial and manufacturing space. In this episode, Kevin and Joel talk about how intralogistics technology is revolutionizing the way warehouses and factories operate today, as well as what we can expect from Siemens and other innovators in the near future. What is Intralogistics? Thomas defines Intralogistics as “the movement of material within the four walls” Thanks to technological advancements and the need to address labor shortages and customer expectations, the role of automated material handling equipment in intralogistics, such as automated guided vehicle systems, is becoming more prevalent. Effective use of intralogistics solutions improves productivity and efficiency and increases quality and customer satisfaction. Siemens’ End-to-End Solutions and the Power of Digital Twins Many businesses in the material handling industry are tentative about adopting automated intralogistics solutions, often raising concerns that automation won’t deliver what it promises. Siemens aims to provide end-to-end solutions that give customers a closed-loop digital twin of their facility, allowing them to simulate and test automation before investing. A dream come true for project management. Thomas explained during the podcast that Siemens’ approach is to take the data from a customer’s real-world facility and bring it back into their algorithms. By running simulations using this data, they can identify potential issues a company may face in the future. Thomas adds, “Siemens provides that end-to-end solution where we can combine the electrical, the mechanical, the programmable logic controller (PLC), the logic, and everything so you can tell what your utilization is and what your throughput will be.”The digital twin technology ensures throughput matches reality for end customers, ultimately saving costs and reducing risks associated with implementing new material handling systems. Supporting Customer Success and Embracing Sustainable Intralogistics Solutions Siemens focuses on real added value and aims to support customers and their client base by introducing cutting-edge technologies tailored to their needs. Sustainability and energy efficiency are also crucial factors in their quest for optimization. During the podcast, Thomas talked about Siemens’ pledge to be net carbon zero by 2030 and the company’s commitment to achieving this through higher-efficiency motors and drives. Optimizing systems is also essential, as oversized components can lead to an overabundance of energy usage. With their digital twin technology, Thomas says, Siemens can ensure that components are properly sized, utilized, and matched to energy requirements. This results in intralogistics solutions that use less energy and achieve the desired energy efficiency. Siemens also considers ways to reuse energy efficiently, such as transmitting power back into the main for reuse elsewhere. Key Takeaways Digital twin technology allows for factory simulations, ensuring throughput matches reality and saves costs. Siemens is focused on sustainability and optimizing energy efficiency within their intralogistics solutions. Proper sizing of components can save energy and costs, streamlining warehouse processes and boosting overall efficiency. The New Warehouse Podcast EP 384: Intralogistics Solutions with Joel Thomas of Siemens
Episode 383: Davinci Micro Fulfillment
In this episode of the New Warehouse podcast, Corey Apirian, Davinci Micro Fulfillment’s founder, and CEO, sits down with Kevin to discuss all things micro fulfillment. Apirian explains that the size of these centers varies depending on the problem they are solving, and he gives examples of different businesses that use micro-fulfillment centers. They also discuss the importance of inventory control and the ultimate goal of going point-to-point from the center to the end consumer. If you aren’t familiar with micro fulfillment or just want to learn more, this episode is for you. What is a Micro Fulfillment Center (MFC)? MFCs are small-scale fulfillment centers located in urban areas, designed to optimize the last mile of delivery by providing quicker and more cost-effective delivery to customers. This makes using facilities such as retail stores, supermarkets, and strip malls ideal instead of large warehouses, thereby reducing the time and expense of holding inventory in a centralized location. Apirian adds, “Micro fulfillment is really just about getting closer to the consumer.” How do MFCs Differ from Traditional Fulfillment Centers? MFCs differ from traditional fulfillment centers in several ways. Traditional fulfillment centers are large and centralized, servicing many products and customers. In contrast, a micro fulfillment center is smaller, specializes in specific products, and focuses on a particular geographic area. MFCs utilize automation to maximize throughput and capacity, while traditional fulfillment centers may use a range of automation and are more suitable for storing palletized products with lower turnover rates. What makes a micro fulfillment center unique is they function as the last-mile logistics support, reducing the need for lengthy shipping times. They reduce costs and increase efficiency in the supply chain. Micro warehousing allows for more frequent inventory turns, quicker replenishment of stock, and lower shipping costs with the potential for same-day delivery. Micro fulfillment is a critical part of the ecosystem as it helps brands get inventory closer to the customer. During the pandemic, same-day deliveries of essential items such as Tylenol and groceries were a huge benefit. Apirian shares, “If you can get inventory closer to the customer, and if you’re a brand operating in multi-channel fulfillment, that’s where you get the most insights of how you replenish, how you choose what to sell, and how you make that available from a carrier perspective, whether it’s a local or parcel delivery.” The pandemic changed consumer spending habits, and the need for precision and speed in fulfillment and enhanced customer service experience has become more critical than ever. Apirian believes, “The industry is going to a place of precision. And not speed. And I think that’s a really good thing.” Next in Micro Fulfillment The MFC network is poised to be a game-changer in the retail industry, offering a unique solution that differs significantly from traditional third-party logistics providers. As technology evolves, expect more MFCs to deploy nationwide as retailers seek to improve their micro fulfillment center strategy and create a better customer experience. While the main service of MFCs is fulfillment, Davinci Micro Fulfillment offers more than just that. In addition to fulfillment, Davinci offers its order management system (OMS) and network optimization technology backed by data on what items are selling where. This technology allows brands to understand which channels are most effective for selling their products and how to get those products to customers efficiently. Davinci also provides a physical location network that can, as Apirian states, “cross-pollinate our MFCs with multiple clients” to get inventory forward-deployed as part of their service. He adds, “Brands are looking for channel-agnostic solutions that can quickly fulfill each item to the end customer, drive sales from end to end, and avoid the risks of not turning inventory or having inventory unavailable.” According to Apirian, the MFC network is still in its early stages, with the number of MFCs set to grow exponentially by 2030. However, as retailers continue to move towards more sustainable and efficient fulfillment solutions, MFCs will play a vital role in optimizing the supply chain and meeting customer demands. Key Takeaways MFCs are a game-changer in the retail industry, combining advanced technology and hyper-localized services to deliver personalized, cost-effective, and faster solutions. As the shift toward e-commerce grows, micro warehousing is becoming increasingly essential to meet customers’ demands for timely and tailored delivery options. Davinci Micro Fulfillment’s unique offering of order management systems, network optimization technology, and efficiency-focused processes ensure exceptional service and fast turnarounds for retailers. The New Warehouse Podcast EP 383: Davinci Micro Fulfillment
Episode 382: Rajant panel discussion
In a special panel episode of The New Warehouse, host Kevin Lawton welcomes industry experts to discuss Rajant’s revolutionary Kinetic Mesh Networking technology. The lineup included Ale Walker, Director of Business Development at Gray Solutions, Todd Rigby, Director of Sales at Rajant Corporation, Eric Rongley, CEO at Prime Robotics, and Robert Cheek, COO at Uvify. Tune in to learn more as these experts discuss how Kinetic Mesh Networking technology revolutionizes the warehouse industry! Rajant Corporation, founded in 2002, is a wireless provider specializing in advanced network technology. Their Kinetic Mesh Networking enables a constantly self-optimizing data flow, resulting in a high-quality solution that guarantees compatibility across generations of equipment. This technology has proven highly beneficial in the material handling industry, where downtime can translate to lost productivity or weakens ROI for investments in automated technology that rely on connectivity. Rajant’s Kinetic Mesh Networking: An Advanced Solution for Warehouses At the heart of Rajant’s technology is their Kinetic Mesh Networking. As Todd Rigby explains, “Unlike other networks, like wifi or LTE, which are parent-child type architectures, Rajant has a true peer-to-peer architecture where any node can talk to any other node, and every radio in that node can establish and maintain many active connections.” This sophisticated network ensures continuous connectivity, virtually eliminating handoffs and dropouts that can hinder the value of investments in warehouse robotics and management systems. This self-optimizing network seamlessly adapts to changing operational and environmental conditions, guaranteeing a high-quality solution for warehouse settings. With Rajant breadcrumbs continuously seeking connections, warehouses equipped with this technology experience reduced latency and risk of pallets crashing, thus improving overall worker safety. Impact on Warehouse Operations Rajant’s Kinetic Mesh Networking technology allows for effective connectivity between robots, drones, and AMRs (Autonomous Mobile Robots). As Ale Walker points out, warehouse and distribution centers can now reap the benefits of this advanced technology, maximizing their investment in automation: “At the end of the day, Rajant allows us to implement automation in these massive plants so that they’re always up. This ensures that customers can recognize the value not only in the product but also in the automation and the investment they’ve committed to.” Moreover, adaptability remains key to the success of this technology, as Todd Rigby highlights the importance of Rajant’s self-optimizing network. Rajant eliminates connectivity limitations and ensures a highly efficient and reliable warehouse infrastructure by allowing any radio to connect to any matching radio in any breadcrumb. Optimizing Warehouse Operations with Rajant Kinetic Mesh The role of automation and robots in modern-day warehouses and manufacturing facilities is paramount to effective and efficient operations and addressing the labor challenges. Rongley emphasizes the importance of connectivity, stating, “For our robots within a warehouse, the latency between the server and robots is critical as dropouts could lead to pallets crashing and humans getting hurt.” The challenges become more significant as facilities integrate more robots into their operations. Cheek explains, “As the number of robots increases, we see a greater need for solutions like Rajant’s Kinetic Mesh to ensure accuracy and precision in these complex systems.” Rigby says, “Having a strong network ensures better support for us (the providers) over time and ultimately for customers.” With its self-optimizing routes and configurations, Rajant Kinetic Mesh provides reliable and cost-effective solutions to warehouses and manufacturing facilities looking to automate their processes. Moreover, Rajant’s breadcrumbs continually improve performance and capability as new features and capabilities to each firmware upgrade. As Rigby notes, “Unlike a computer or a smartphone that can lose performance over time, our Rajant breadcrumbs continually improve in performance and capability.” Key Takeaways Rajant’s Kinetic Mesh Networking technology enables unparalleled connectivity in warehouses, allowing for efficient communication between robots, drones, and AMRs. This reduces latency and the risk of accidents, offering a safer and smoother operating environment. Rajant’s Kinetic Mesh enables the implementation of automation, ensuring that systems are always up, which helps customers recognize the value of their investment in both the product and automation. Having a self-optimizing network allows Rajant’s technology to adapt to ever-changing warehouse conditions, ensuring maximum operational efficiency and return on investment for its customers. EP 382: Rajant Panel Discussion
Episode 381: Lucas Systems at ProMat 2023
Ken Ramoutar, Chief Marketing Officer at Lucas Systems, joins The New Warehouse live from ProMat 2023. Lucas Systems is a Pittsburgh-based software company focused on improving warehouse efficiency by providing workers with tools to streamline their operations. Their system, run by the voice assistant Jennifer, helps workers move around warehouses more efficiently and reduce stress with minimal walking and unproductive time. Ken and Kevin discuss everything from the MHI Innovation Awards nomination for Lucas System, things to consider before robotics, and how voice optimization benefits the warehouse. Lucas Systems Voice Optimization System for Warehousing Operations One of the most exciting recent trends in warehousing technology is voice optimization, which allows workers to use spoken commands to direct their work and receive instructions from a central system. Ramoutar shares, “Jennifer’s the voice and the brains of our system. She helps the workers move around the warehouse so they know what to do, what to pick, and where to go next. So she’s really their best friend. And so what Lucas does is we not only help the workers, but we help warehouses get a lot more efficient and productive.” This technology offers several key benefits for the industry, from increased employee productivity to more security to reduced operator fatigue to enhanced customer experience. The Challenges of Modern Warehousing Operations Today’s warehouses face several key challenges, from growing customer demands and rising operational costs to the need for improved efficiency and accuracy in order fulfillment. In the past, these challenges were often addressed through manual processes, with warehouse workers often using paper-based systems and physical labor to manage their daily tasks. However, as the industry has grown and become more complex, these approaches have become increasingly untenable. As a result, many companies have turned to technology and smart software to optimize their operations. Solutions like Lucas, a leading provider of voice optimization systems and smart software for the warehousing industry, offer new ways to streamline warehouse processes and boost worker productivity. Ramoutar adds, “Labor remains a big challenge for most of our customers. The newer workers want tech. Their expectations are bigger, and I think tech will be a game changer for those who want to acquire and retain the warehouse workforce of the future.” Lucas Systems Warehouse Orchestration One of the key benefits of a voice optimization system from Lucas Systems is the ability to orchestrate workflow efficiently within warehouse and distribution center operations. “And one of the things we do at Lucas is optimized how they run the warehouse, and we help optimize the amount of travel,” says Ramoutar, and also one of the reasons Lucas Systems was up for an MHI Innovation Award this year. Lucas Dynamic Work Optimization product has some customers reporting a 50% decline in employee travel time thanks to its efficiency. Additionally, a voice optimization system can help improve picking accuracy, as workers can receive specific instructions and feedback directly from managers through the system. This can help reduce errors and ensure that items are accurately picked and shipped to customers. Another key benefit is the reduction of operational fatigue. With a voice-activated system, workers can have their hands free to focus on tasks rather than constantly switching between physical tasks and data entry. This level of orchestration provided by Lucas Systems can help warehouses continuously adapt, prevent injuries and reduce fatigue, leading to a safer and more productive work environment in changing market dynamics. Key Takeaways Companies need to think about more than just buying robots; they also must consider how it will work with the existing system and who can help make it happen. The Dynamic Work Optimization product has been developed by Lucas Systems for over 10 years, and customers have reported up to a 50% reduction in worker travel time due to its efficient routing. The newer workers want tech. Their expectations are bigger, and it will be a game changer for any warehouse or distribution center looking to acquire and retain the warehouse workforce of the future. The New Warehouse Podcast EP 381: Lucas Systems at ProMat 2023
Episode 380: Scale Microgrids
Welcome to The New Warehouse podcast! Tim Victor is the Project Lead for Electric Vehicles at Scale Microgrid, a company dedicated to accelerating the adoption of distributed energy resources to create a cleaner, more resilient, and more affordable future. In this episode, Tim shares insights into the intersection of microgrids and electric vehicles in modern warehouses. Listeners can expect to gain a deeper understanding of the benefits of microgrids and electric vehicles for warehouses. Additionally, Tim discusses how these technologies can help warehouses achieve energy efficiency, resiliency, and sustainability goals. If you’re interested in learning more about the future of energy and its relationship to modern warehousing, be sure to listen to this episode. What is a Microgrid? A microgrid can help ensure a reliable and consistent energy supply and provide added energy security for warehouses and other businesses. Tim describes a microgrid as “a self-sustained energy system that operates independently of the larger power grid.” It is essentially a smaller version of the traditional grid, with its own energy-generating assets and the ability to control voltage and frequency. Unlike traditional grids, a microgrid can disconnect from the larger grid in case of an outage or other disruption. Microgrids incorporate a variety of assets, such as rotating assets, solar panels, and battery storage systems, to function efficiently. They can operate in parallel with the utility, allowing optimal energy use or function independently by generating their own energy. Taking the Risk Out of Microgrid Adoption Scale Microgrid owns and operates its own projects and offers zero upfront cost. This allows them to show up to a site, build, design, implement, commission, operate, and maintain a project. Customers can spread costs over a longer term, making it easier for businesses without a large bank account to access these services. Scale Microgrid invests in high-quality and long-lasting technologies, which reduces the technology risk for its customers. This allows businesses unfamiliar with the technology to benefit without taking on the risk. Additionally, Scale can choose how to pursue sustainability and economics, providing the outcome their clients want without them having to understand how it works. The Benefits, Challenges, and Solutions of Electrifying Fleets in Warehouses As climate change continues to be a pressing issue on the global agenda, companies are looking to implement greener business practices to reduce their carbon footprint. One such practice is the electrification of fleets. Regulations on emissions are becoming increasingly stringent, and early electrification adoption may benefit companies. Benefits of Electrification Electrification of fleets can have many benefits for both the environment and the companies themselves. By reducing emissions, companies can positively impact the environment and contribute to the fight against climate change. Additionally, electric vehicles can have lower operating costs than traditional fossil fuel vehicles, reducing long-term expenses for companies. Infrastructure and Power Costs Infrastructure and power costs are concerns for companies looking to electrify their fleets. Companies must consider infrastructure needs and the associated power costs to prepare for this transition properly. Warehousing facilities are investing in their charging infrastructure. Still, there needs to be a system for fleets owned by third parties. Microgrids and distributed energy can help create more fuel predictability, reducing the risk of varying monthly costs. Challenges and Solutions Currently, the range benchmark for electric class eight vehicles is 300 miles, and companies must closely match their trips to those ranges. Outside depot charging is being considered an option, but complicated details such as cost and risk need to be discussed. Fleet electrification needs include OEMs, charging station providers, and consultants who can guide during the transition process. Regulations and incentives make the transition to electric delivery fleets attractive. Tim adds, “Clean truck rules where they’re essentially saying at some point in the next 10 to 15 years, it’s going to be a requirement.” The proposed rule changes by the Securities and Exchange Commission (SEC) would require organizations to disclose information about their climate-related risks and risk management processes, GHG emissions, and their impact on the company’s financial statements. This would make it easier for investors to assess a company’s exposure to transition risks and identify opportunities to improve climate risk management. The disclosure requirements would also help companies prepare to transition to a low-carbon economy and make informed decisions about their operations. Opportunities for Shared Electricity Use Utilizing microgrids in logistics parks could offer potential benefits in shared electricity use. By sharing electricity between companies, there are opportunities for cost savings and greater sustainability, as the amount of energy used can be optimized. In conclusion, the electrification of fleets is a crucial step towards sustainable practices and reducing one’s carbon footprint. While challenges remain, companies have an opportunity to make a positive impact on the environment and potentially reduce long-term operating costs. Companies can ensure a smooth transition towards a greener future by considering factors such as infrastructure, power costs, and charging networks. Key Takeaways Utilizing microgrids in logistics parks could offer potential benefits in shared electricity use. Electrification of fleets is becoming increasingly prevalent to meet regulatory standards, and early adoption can be beneficial. Microgrids and distributed energy can help create more fuel predictability since producing power at the exact cost every time reduces the risk of varying costs each month. The New Warehouse Podcast EP 380: Scale Microgrids
Episode 379: iLogistics USA and the 3PL Business
Get ready to be inspired as Julio Diaz, the founder, and CEO of iLogistics USA, an e-commerce 3PL fulfillment company based in Miami, Florida, joins The New Warehouse’s latest episode. Julio’s story is an American Dream come true, having started from humble beginnings as an Uber driver and delivery guy before founding iLogistics USA in 2018 with the help of friends and family. Tune in to learn more about Julio’s journey and how iLogistics USA provides top-quality services to customers at highly competitive prices. Growing a 3PL Business Julio’s experience demonstrates how a 3PL provider can help create significant business efficiencies. With iLogistics USA, Julio began by taking advantage of an opportunity to help a client with warehouse operations using his network and expertise. Julio shares, “I really love what I’m doing and it feels really good to see the brands grow.” Through organic growth, he built a sustainable business offering a comprehensive suite of logistics services, from supply chain management to freight forwarding. Predictions on E-Commerce Julio is confident that e-commerce will only continue to rise as technology advances. He believes it’s only the beginning and points to successful platforms like Airbnb, Uber, and Amazon as examples of this trend. According to Julio, Walmart is also making strides, improving its API and growing its marketplace to compete with Amazon. Julio sees a future where drones deliver products and more and more robots work in warehouses. Furthermore, Julio believes that the convenience of shopping online will only continue to attract more people, especially as younger generations, like his own daughters, become more tech-savvy. He concludes that “e-commerce is just starting. It’s really starting.” Key Takeaways The pandemic was a boon for 3PLs. “Connect with people and emit positive energy, and people will support you on whatever. Everything is energy, and I strongly believe in its power.” Julio Diaz Technology will be increasingly present in e-commerce, with robots and drones assisting in delivery. The New Warehouse Podcast EP 379: iLogistics USA and the 3PL Business
Episode 378: The smart warehouse with Softeon
CMO Dan Gilmore and CTO Mark Fralick of Softeon join The New Warehouse from ProMat 2023 to discuss the smart warehouse of the future. Softeon is a supply chain software solutions company focused on supply chain execution, including warehouse management and warehouse execution systems. Their suite of products includes labor management, yard management, slotting optimization, and materials handling. Tune in to hear how Softeon removes barriers to automation and speeds up ROI, allowing warehouses to integrate technology into the warehouse. The Future of Smart Warehouses According to Softeon, a smart automated warehouse comprises several capabilities, robotic technologies, and components that can be easily adaptable and combined to meet specific needs, with a Warehouse Management System (WMS) forming the foundation alongside complementary Warehouse Execution System (WES) technology to deliver a new generation of capabilities. Dan adds, “Smart warehouse systems will operate based on artificial intelligence and on a variety of technologies that will interact with each other to perform tasks in increasingly autonomous ways.” This implies a smart warehouse system can adapt and transform based on changing conditions, enhancing operational efficiencies. To realize this vision, advanced techniques such as task cutting and interleaving will play a significant role. Using these techniques, smart warehouses will prioritize the most profitable tasks and allocate resources accordingly to ensure optimal performance. In addition, WES will enable new levels of optimization, inventory control, and orchestration in smart warehouses. WES will offer real-time decision support and facilitate dynamic task allocation, increasing throughput and reducing lag times. Speaking on the subject, Gilmore added, “The Any-to-Any system integration technology will be critical in smart warehouses as it provides flexible and agile support for materials handling automation.” With the increasing demand for scalability and flexibility, such system integration technology will be essential in fulfilling this need. With ProMat breaking an attendance record this year, it appears smart warehouses will play an increasingly vital role in the future of the supply chain. These advanced technologies will enhance operational efficiency, curb costs, and enable warehouses to adapt to the ever-changing market and labor conditions. The Importance of Smart Warehouse Technologies in Optimizing Warehouse Management Systems In today’s fast-paced and ever-changing business environment, e-commerce and customer demand have pushed supply chains to become more efficient and responsive. One of the critical components of the supply chain is warehouse management systems, which can drive profitability for businesses if managed efficiently. Smart warehouse technologies have emerged as a solution to optimize warehouse management and automate supply chain operations, reducing the risk of errors and improving productivity. “Just by looking around, you see all this new technology, and fundamentally, this is all technology that wants to get to the floor, right? It’s a technology that wants to be on the floor,” says Mark. He believes it is crucial to remove the impedance that traditional warehouses face when integrating different systems and technologies in the supply chain, as it can lead to setbacks in productivity and profitability. This is where Smart Warehouse Systems come in. Softeon creates a dynamic data racetrack for communication between different systems used in the supply chain. This communication is essential in ensuring all these technologies work together seamlessly to optimize warehouse space and productivity. Smart warehouse systems can also boost sustainability within the supply chain. Smart warehousing can reduce a warehouse’s overall carbon footprint by reducing the time and energy required for order fulfillment and guiding employees to use environmentally conscious practices. The future of warehouse management and smart warehouse systems is exceptionally bright, with new emerging technologies that provide even more significant benefits. For example, AI can optimize warehouse picking by using inventory levels and predicting which products will be ordered next. This optimization could significantly improve a warehouse’s productivity and better predict customer demand. How to Optimize Automation in Your Warehouse Management System Managing a warehouse comes with its own set of challenges. But with the advent of automation and better warehouse management systems, we can make order fulfillment faster and more efficient than ever before. However, introducing automation into your warehouse operations can be time-consuming, and without the right strategy, you could end up with a complex and challenging system. So, how do you get automation into your warehouse? “It’s all about the flow,” said Mark. For any automation technology to work effectively, ensuring it fits into your warehouse’s operations is essential. Dan adds, “You have to have the core foundation in place to get to the smart warehouse.” In other words, it should seamlessly integrate with the warehouse processes existing system to amplify the system’s functionality. Mark believes a sound warehouse system should be like a duck in water. It should have a smooth flow and not look stressful on the surface, but everything underneath must work towards a common goal. Therefore, automation should not be viewed as just an addition to the existing inventory management system but as part of the more extensive warehouse management system. Having a technological solution that improves the flow of the warehouse, enhances productivity, and ultimately generates the best ROI. To do this, you must carefully consider the Return on Investment (ROI) of the technology you want to introduce into your warehouse operation. You should not simply add new technology without looking for its efficiency and impact on warehouse productivity. Instead of just adding technology bit by bit, it is crucial to understand the flow of inventory tracking in your warehouse and choose the right solution that amplifies the system’s flow. A proper ROI analysis, training, and a great understanding of the warehouse flow must back the right technology solution. Key Takeaways Materials handling technologies are growing in scope, and integrating them into flow processes needs to be more open and efficient. Organizations can maximize automation efficiencies and minimize bottlenecks by attacking ROI from the top down. The “smart warehouse of the future” emphasizes advanced techniques like task management and task interleaving to achieve autonomous warehouses. The New Warehouse Podcast EP 378: The Smart Warehouse with Softeon