Securely fasten loads
A crane, rope, or chain may be required when something needs lifting – plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely. The classic and simplest lifting points are lifting eye bolts, when a female threaded hole is present the DIN 580, lifting bolt is used, when a male threaded stud is present a female DIN 582 is used. JW Winco offers these standard parts in steel and stainless steel. JW Winco’s portfolio reveals far better and stronger lifting points that are optimized for specific materials and easier to handle. The integrated RFID tags make it possible to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption. Such RFID tags can be found in the lifting eye bolt GN 581 and the lifting eye nut GN 583, which can rotate around their vertical axis even after installation. These options also identify load rings GN 586.1, although the lifting eye can be folded down. And thanks to the eye ring with ball bearing, load rings GN 5860 are fully rotatable even under load. Load rings GN 587.1 are not screwed in but welded on. This load ring is also suitable for outdoor applications since the design of the weld-on block permits a closed seam that is safe from corrosion. The ring can swivel 180 degrees, and an optionally integrated spring can secure it in any position. The lifting point GN 589 for welding can accept loads from any direction and impresses with its minimal height. This is an essential feature when the maximum hook height of the lifting equipment is limited. A practical alternative to threaded or welded solutions is the mounting bolt solution, predestined, for example, for devices or tools that change position frequently and quickly. GN 1130 operates according to the lifting pin principle with axial locking and a release button. The new threaded lifting pin GN 1133 eliminates the time-consuming process of screwing into and out of the thread on the load. Rather than balls, this part uses threaded segments that are retracted and extended at the push of a button to create a positive connection. The integrated shackle, which rotates 180 degrees, connects to the lifting gear. The shackles GN 585 are based on the US standard RR-C-271 and feature a significantly higher load capacity than the DIN version.
Smart Vision Lights unveils LHI-DO Lightgistics with hidden strobe technology
Smart Vision Lights has introduced the LHI-DO Lightgistics series light, which is available in 300 mm and 600 mm models designed to deliver intense linear light in high-speed scan tunnel systems. Equipped with Hidden Strobe technology, the light delivers the benefits of LED strobing while minimizing the disruption and disorientation associated with bright, pulsing lights. Hidden Strobe technology enables LEDs to rapidly self-trigger thousands of times per second at rates imperceivable to the human eye — giving off an illusion of continuous illumination. The novel technology helps logistics companies maximize the capabilities of machine vision systems while protecting employees against the harmful and disorienting effects of continuous flashing lights. “High-speed machine vision systems often use pulsating LEDs to capture images of objects moving at rapid speeds, but without a shield, the strobing can be disorienting and distracting for nearby workers,” said Steve Kinney, director of training, compliance, and technical solutions at Smart Vision Lights. “Machine vision lights such as the LHI-DO leverage Hidden Strobe technology to remove this nuisance and allow the machine vision system to safely and effectively leverage strobed LEDs for challenging high-speed applications.”Lighting the Way for Improved Track-and-Trace Machine vision systems attempting to perform accurate high-speed barcode scanning or optical character recognition (OCR) on packages with reflective plastic wraps or shipping bags run into significant issues with glare. Polarizers can overcome the glare problem, but this comes at a cost, with reduced light output and decreased clarity. Lightigistic lights featuring Dual OverDrive™ technology are designed specifically to overcome these issues. Dual OverDrive™ technology combines SVL’s Deca OverDrive™ and standard OverDrive™ engines to deliver lighting that is 10 times brighter than standard continuous mode. “Lights featuring Dual OverDrive™ technology, like the LHI-DO, produce enough brightness that end users can attach polarizers that retain exceptional light output while handling any speed,” said Kinney. “For applications involving polybags or plastic shrink wrap, this means the machine vision system does not have to slow down and decrease overall throughput.” The LHI-DO’s OverDrive™–only light source can be used to create tunnel systems capable of illuminating any package — ensuring perfect readability no matter the shape or material. With an integrated camera mount compatible with most machine vision cameras, the light can be directly connected and controlled through a camera’s trigger output. With onboard charging capacitors, the LHI-DO delivers powerful bursts of energy with a low consistent electrical draw. The IP65-rated LHI-DO can be used at working distances between 500 mm and 2000 mm with 10-, 14-, and 30-degree lens options.
Motion enters into definitive agreement to purchase two fluid power companies
Motion’s Canadian hydraulic/pneumatic footprint to expand Motion Industries, Inc., a distributor of maintenance, repair, and operation replacement parts, and a provider of industrial technology solutions, signed a definitive purchase agreement to acquire the operating assets of Perfetto Manufacturing and SER Hydraulics. Subject to customary closing conditions, the transaction is expected to be finalized at the end of February. The affiliated organizations are well-established, with Perfetto in business since 1986 and SER Hydraulics since 1978. Located in Sudbury, Canada, each has grown to provide engineered solutions, service, and equipment for hydraulic/pneumatic cylinders, complex power units, and other assets used in fluid power systems throughout the area, which is central to the mining, agricultural, and forestry industries. The dual acquisition will expand and improve Motion’s services to these and other heavy-industry customers. “After more than 30 successful years in business, we want to thank our loyal customers and employees for contributing to our success,” said Gerald Perfetto Sr., Owner. “The Motion team is committed to continued investment in the business, which will bring great opportunities for our customers, employees, and the communities in which we work and live. We couldn’t be more pleased with the interest that Motion has taken in our business and wish everyone continued success.” “We look forward to welcoming these two terrific organizations, especially the talented employees,” said Randy Breaux, President of GPC North America. “These world-class experts will be key to our market growth strategy, and we look forward to extending our position together as a premier leader in industrial solutions.”
SINAMICS G115D distributed drive system specifically designed for conveyor applications
Comprised of the drive, motor, and gearbox, this new distributed drive system is available as a complete solution for motor-mounted and wall-mounted horizontal motion control conveyor applications. With its new SINAMICS G115D, Siemens is introducing a new, compact, and powerful drive system specifically designed for horizontal conveyor applications. The drive system comprises the motor, drive, and gearbox in one unit and is offered in two versions — wall-mounted and motor-mounted. The SINAMICS G115D drive system is characterized by a robust design with a high IP protection class (up to IP66 / UL Type 4X) and is suitable for use in harsh environments. Thanks to its compact dimensions, the SINAMICS G115D can be easily installed in confined areas. The drive system can also be operated reliably over a wide temperature range of -30 to 55 degrees Celsius (-22 to 131 degrees Fahrenheit), enabling operation in deep freezing applications. SINAMICS G115D is suitable for applications in intra-logistics and airports, as well as in the automotive and food and beverage industries. Its power ranges from 0.37 to 7.5 kilowatts (1/2 to 10 hp) for wall-mounted applications and 0.37 to 4 kilowatts (1/2 to 5 hp) for motor-mounted applications. The drive system can be put into operation quickly and easily with comprehensive integration into the Totally Integrated Automation (TIA) portal including Startdrive commissioning software or the SINAMICS Smart Access Module (SAM) web server for Wi-Fi setup and diagnostics. To be prepared for digital transformation and to enable cloud-based analysis, SINAMICS G115D is integrated into the entire MindConnect portfolio and is compatible with MindSphere applications such as Analyze MyDrives. Thanks to Profisafe, the SINAMICS G115D has Safety Integrated in the form of STO (Safe Torque Off) SIL2, which standardizes and facilitates the certification process. For flexibility in terms of installation, service, and maintenance, the solution is equipped with a plug-in connector and flexible connection possibilities. The device is particularly suitable for interaction with SIMATIC controllers such as the S7-1200 or ET200 for motion control. Siemens offers warranty extensions for SINAMICS G115D through its Service Protect package. As part of this service package, an additional one or two-year warranty extension may be purchased for failure coverage. The package offers simplified processing under normal warranty conditions for an extended period.
Magline Inc. announces leadership changes
Magline, Inc., manufacturer of Magliner® aluminum and steel material handling equipment, has announced the promotion of Greg Ecker to Chief Executive Officer and the addition of Mike Howard as President and Chief Operations Officer. “Magline has experienced strong and steady growth under Greg’s guidance. His appointment by the Board to the position of CEO is recognition of this past success and a strong vote of confidence in his ability to lead us to new heights,” said Bruce Law, Chairman of Magline’s Board of Directors. “Greg will shift his focus and attention to business development, growth, and corporate strategy.” Ecker joined Magline as Global Supply Chain Director in 2007 and held executive positions in Operations, Sales, and Marketing before being named President and Chief Operating Officer in 2013. Prior to joining Magline, Ecker held senior positions with Whirlpool Corporation and Electronic Data Systems. Howard, a Michigan native, joins Magline following leadership positions as President of Judson Smith, an ATW Company, and General Manager at a division of Parker Hannifin. He earned a Bachelor of Science degree from Western Michigan University and a Master of Business Administration from Michigan State University. “Mike’s hands-on approach, enthusiasm, eagerness to learn, and passion for helping individuals achieve new levels of performance strongly position him to have a meaningful impact on people and achieve organizational success,” stated Ecker. “I am excited to be joining this well-respected organization and the opportunities to continue the growth and success of the organization,” stated Howard. “I am happy to be back in Michigan and in a position to contribute to the ongoing legacy and value proposition Magline holds in the markets we serve.”
Slimline swiveling-rotary modules for large workpieces
The slimline infinite rotary units are suitable for the highly dynamic rotation of large workpieces and eccentric grippers as well as for use in screwing and coiling technology. Miniature drives and microdrives can be found in virtually all areas of automation technology and have a correspondingly wide variety of applications. These range from medical technology and laboratory automation as well as general machine construction and intralogistics to aerospace applications. In all areas, the small drive systems play a role in ensuring that the associated automation solutions function with optimum process safety, reliability, and cost-effectiveness. This also applies to handling applications. In slimline, yet high-torque swiveling-rotary modules, these drives ensure that even large workpieces are moved precisely, both in the case of fast screwdrivers and also in automatic rotary handling, assembly, and testing systems. Anyone looking for an efficient and space-saving solution for typical movement sequences that occur in handling and assembly technology, such as turning, swiveling, screwing, rolling, or coiling, may be interested in the swiveling-rotary modules of the ForTorque series from the kinematics specialist JA². This is because the slimline infinite rotary units are ideal for the highly dynamic rotation of large, high-inertia workpieces and eccentric grippers as well as for use in screwing and coiling technology. Turning, swiveling, screwing, coiling A typical application case for the miniature swiveling-rotary modules is, for example, screwing the caps on small cosmetics or pharmaceutics containers in constrained spaces on fully automated packaging lines. The modules are also suitable in cases where grippers or workpieces need to be swiveled, e.g. when assembling or separating products. Designed as a modular system, six sizes with diameters of 16, 20, 25, 35, 40 and 45 mm are available. This covers peak and continuous torques of 0.3 and 0.14 Nm to 4.0 and 2.6 Nm respectively. The inertia of the load may be between 2.0 and 200 kgcm². This provides the most suitable solution for accurately angled movement and positioning for a wide range of different handling and assembly tasks. To reduce the load on the output shaft of gearheads in the case of high external moments of inertia, the output plate of the four larger module models has an extremely rigid bearing consisting of two thin-section bearings. Furthermore, the swiveling-rotary module with 40 mm diameter can additionally be equipped with a fluidic rotary joint for pneumatics or vacuum, e.g. to supply a pneumatic gripper with compressed air. The kinematics specialists push the modular concept even further: An interesting possibility is to combine the fast rotary units with linear axes, e.g. of the QuickLab series. Matching adapter plates are available as accessories. The result is compact lift-rotary or lift-swiveling systems through to five-axis handling systems. High dynamics and precision “The drives are the heart of our modular automation system and the requirements placed on them are very high,” explains Wilhelm Jung, Managing Director at JA². “The motors must operate highly dynamically, be precisely controllable, and have suitable dimensions.” In the case of the ForTorque modules, for example, the brushless DC-motors of the B and BX4 series from FAULHABER proved convincing. The motors with their two-pole and four-pole technology are extremely compact. The used variants of the B series with diameters of 16, 20, and 35 mm are just 28, 36, and 68 mm long respectively, but deliver continuous torques of up to 168 mN in the case of the largest variant. Similar also applies to the BX4 series. “Here we use motors with 22 mm or 32 mm diameter and continuous torques of 18 and 53 mNm respectively,” reports Wilhelm Jung. The motors are used in the ForTorques up to speeds of 8,000 rpm. Different gearheads, including zero backlash planetary gearheads from FAULHABER, provide gear reduction. Ultimately, the gearhead technology with the respective maximum input speed determines the limit for the maximum motor speed. “We then select the reduction ratio according to the application,” continues Wilhelm Jung. “In this way, we can influence the extent to which the external moment of inertia is reduced by the square of the reduction. The motor can then be precisely regulated unaffected by the lever. When selecting the gearheads, we paid particular attention to the efficiency of the gearheads. Because the better the efficiency is, the more precisely the torque applied at the gearhead output can be determined from the motor current. This is a key feature, particularly in the case of screwing applications where delicate (plastic) parts need to be screwed on with a defined torque.” Single-cable technology for fault-free control All swiveling-rotary modules are connected and controlled using a standardized bayonet connector, single-cable technology, and a motion controller. In automation systems, however, the switch cabinet is usually some distance from the actual drive. “Between the motor and the controller in the separate switch cabinet, there can then be 10, 20 or more meters,” says Wilhelm Jung. There is therefore a special, multi-shielded cable that transfers the motor power and the position sensor signal between the motor and controller up to 30 m without interference. The cable is fastened with strain relief, can be plugged in, and is also designed for use with cable chains, i.e. for mobile use. Moreover, thanks to the available preassembled cable sets, the single-cable technology simplifies installation. With the motion controllers, the user has the choice because the used motors are compatible with different controllers. “We also offer motion controllers from FAULHABER,” adds Wilhelm Jung. The two companies have, after all, enjoyed successful collaboration for many years. In the above-mentioned QuickLab linear axes, for example, the DC linear drives LM2070 and LM1247 are used. They are not designed as classic “surface rotors” with carriages and guides. Instead, the forcer rod is guided within a 3-phase self-supporting coil. “This design produces an exceptionally good relationship between linear force and current and high dynamics. In addition, there are no cogging torques, thereby making the linear motors ideal for use in our modular QuickLab system,” concludes Wilhelm Jung. About the Author JA² (Jung Antriebstechnik u. Automation, see
Creform flow rack is ready to provide an organized flow of materials.
Creform Corporation, a manufacturer of unique products for material handling structures has designed and built a stair-stepped mobile flow rack to be used lineside by an automotive parts supplier. The flow rack enables lean manufacturing principles by providing a seamless and organized flow of materials and helps reduce waste while improving overall efficiency in the production process. The gravity flow rack assists in first-in, first-out (FIFO) inventory management. ensuring that materials are used in the order that they are received. The compact design allows for lineside placement, minimizing the need for excessive floor space. The pictured unit is 63″ T x 66″ D x 66″ W, can hold up to 1500 lb., and is built using Creform 28 mm pipe which provides flexibility and reusability for the user. Higher capacity and custom rack sizes and configurations are possible with Creform’s 42mm product line of pipe and joints. Further, the 42mm product line can integrate seamlessly with the 28mm system. The flow rack features three supply levels and one return level for product presentation in a stair-stepped setup. Each level has four lanes utilizing Creform skate wheel conveyors for shallow flow lane angles that are suitable for both plastic returnable totes as well as cardboard. Creform conveyors are sturdy and made with durable materials to ensure a robust and long-lasting flow rack. They are designed to withstand the demands of the toughest industrial environments. Lane dividers are located in the middle of each section of the rack and are used to organize the boxes into a specific lane. Each of the cart’s levels can be repositioned with only simple tools. With the stair step design, each level can be raised or lowered without changing the length of the conveyor. This greatly simplifies adjustment. The unit features six swivel-lock casters and three fixed in the center to allow for stability and ease of movement. Each caster can be locked in place when the need arises. The unit is built with blue pipe color, but as with all Creform flow racks, a wide variety of pipe colors are available, and accessories can include information sheet holders, label holders, tool storage, hooks to hang tools, and other supplies. As well as built with feet, rather than wheels. Creform Structures can be built for ESD for anti-static applications. Available as a kit or an assembled structure or in the component form for a complete DIY solution. The Creform System is used to create an array of material handling and efficiency-enhancing devices and is a proven component in continuous improvement and lean manufacturing programs. The company partners with customers in developing and implementing these programs.
Vacuum Interrupters introduces the new CBT-1203 circuit breaker timer test set
Vacuum Interrupters, a manufacturer of replacement vacuum interrupters, pole assemblies, parts, and components for medium-voltage vacuum circuit breakers and contactors, introduces the CBT-1203 circuit breaker timer test set. This accurate, portable, and easy-to-use tool confirms proper breaker speed and clearing times as part of a maintenance program or arc-flash validation study. The CBT-1203 performs three-phase timing tests, charges spring-charged circuit breakers, opens/trips and closes breakers, and captures and stores millisecond trip and close times and duration of contact bounce. With the integrated variable 120 VAC/125 VDC power supply, the CBT-1203 can operate breakers outside of cubicles. Breaker-switching controls and custom breaker-specific operation plugs allow users to quickly set up and operate the unit with all types of circuit breakers. The large back-lit LCD is viewable in sunlight and low-light conditions. The compact and lightweight unit measures 16.5 inches wide, 7 inches high, and 13.5 inches deep and weighs 19 pounds, making it ideal for use in the shop or field. The test set includes the circuit breaker timer, control power, and contact leads, a universal breaker operation cable, contact clamps, an input power cable, and a durable storage bag.
Unirope expands manufacturing in Ontario
Mississauga, Ontario-based Unirope Limited has added 50,000 sq. ft. of manufacturing space to its headquarters, improving lead times by as much as 400% Unirope is a manufacturer, distributor, testing, certification, and inspection of high-performance wire rope and rigging products. It has additional facilities in Quebec and Alberta; the three sites combine to deliver service nationwide and to select customers in the U.S. and Europe. The expansion represents the completion of a journey that started in 2018, before ground-breaking two years later, and a major construction project that concluded in 2021. Since then, further investment has been committed to equipping the facility with state-of-the-art machining and fabrication equipment, centered on wire rope fabrication, synthetic sling manufacturing, and computer numerical control (CNC) technology. Justin Brown, president at Unirope, said: “At a minimum, we have cut lead times in half, and in the best case we have seen a 400% improvement. We are moving towards modernizing the traditional rigging shop model. The words ‘rigging shop’ and ‘modern’ are rarely mentioned in the same breath. Many of the products are heavy and lined with grease, and most factories are stuck in the 1980s with equipment from the 1960s. Not us.” He continued: “We have implemented material handling solutions to help with heavy lifting; installed modern machinery to make reeling, cutting, and fabrication easier; utilized technology to put work instructions at the fingertips of production workers; installed a full machine shop with modern [CNC] capabilities for custom wire rope end fittings; upgraded ventilation to keep the air clean; and fitted environmentally friendly plant lighting alongside fit-for-purpose test units.” The majority of Unirope’s work is on customized rigging products; an interesting statistic, for example, is that 90% of all chain slings that it manufactured in 2023 were unique, either in size, length, or configuration. The business can proof test up to 1.3 million pounds, and the highest single vertical sling capacity in the portfolio is 600,000 pounds. 68 years in the making Unirope already had two warehouses in Mississauga, but it was running out of space to store growing inventory, and the situation was starting to impede production. It would have been impossible to navigate an aggressive phase of growth without expanding and streamlining operations. Brown said: “With strategic machinery updates, we were able to eliminate certain labor-intensive tasks and ease the burden on production employees. The work is difficult, so anything we could do to make the jobs more efficient, eased the physical impact on our employees. Remember, unemployment is at an all-time low, so we have to optimize our workforce. The overall investment led to efficiencies that allowed us to eliminate bottlenecks, deliver faster, and increase our outputs.” An automatic wire rope cutting line, plus additional swaggers and upgraded annealing machines will be operated with an additional test bed and a third Twin-Path® machine. Additional warehouse space also meant that inventory could be increased across all product lines, including Python® high-performance wire rope, Grade 100 chain, and a range of Crosby rigging hardware. Python® wire rope is stocked in a wide variety of constructions for tower cranes, mobile and truck cranes, overhead cranes, and gantry cranes. These ropes are widely used in construction, automotive, and industrial applications. Unirope also stocks a variety of other standard and custom ropes, all meeting national and international standards. Brown added: “We have built a diversified customer base over the last 68 years and continue to build on that strategy. Our customers, without exception, are looking for professional and attentive service. They want our input and expertise; they are not looking for the cheapest and untested; they want reliability and quality.”
New dimmable BackLit LED flat panel lights offer selectable wattage & color temperature
Introducing a breakthrough in lighting technology: LEDtronics® unveils its series of Backlit LED Ceiling Panel Lights. These multi-mode, dimmable flat panels feature tunable wattage and white color temperature options. The UL-listed panels feature continuous dimming and directly replace fluorescent troffers in most standard recessed T-bar ceilings. In addition, the luminaire series can also be surface mounted with optional aluminum surface mounting frames, or ceiling-suspended with optional steel wire cables. “This new backlit technology makes the flat panel much more efficient and gives it a longer life,” says LEDtronics president Pervaiz Lodhie. “It keeps it cooler with better heat dissipation, more stability of color, intensity, and lumens.” The Torrance, California-based company recently celebrated its 40 years of LED lighting research, marketing, and production. Available in 2×2 and 2×4 ft sizes, the lightweight CLLxCTxDBL series of tunable LED flat panel lights are ideal replacements for fluorescent fixtures and tube lights in recessed luminaires. Their ultraslim profile fits seamlessly into standard dropped troffer and parabolic fixtures in most T-bar ceilings. Offering the flexibility to customize wattage in 5 or 10-watt increments and adjust color temperature from 3000 Kelvin (warm white) to 5000K (pure white), these thin panels can provide the desired ambiance in a multitude of industrial or commercial spaces in offices, retail and convenience stores, hotels, resorts, conferences rooms, classrooms, and healthcare environments, among others. The Title 24 compliant panels offer continuous dimmability with external 0-10V dimmers, with no flicker. They feature a white-trim plastic frame and a frosted white polystyrene diffuser plate that offers high light uniformity and transmission. The 2×2 foot LED panel light offers variable wattage in 5W increments, from 20W to 35W, and programmable white color temperatures: 3000K, 3500K, 4000K or 5000K. The 2×4 foot LED panel light has a variable wattage of 30W, 40W, or 50W, with a tunable choice of 3500K, 4000K or 5000K white colors. They all operate within a voltage range of 120 to 277VAC, delivering a total light output ranging from 2603 lumens at 20 watts/3000K, to 6422 lumens at 50 watts/5000K. This translates to lighting efficacies averaging 145 lumens per watt. The luminaires offer energy savings of up to 75 percent over fluorescent fixtures and tubes. As an example, a LEDtronics 2×4 ft panel light at 50W/5000K replaces 75W T12CWFL; 85W T12 (800mA) FL; 59W and 65W-T8FL. Additionally, the minimal lamp heat output of LEDs over that produced by fluorescent tubes keeps temperatures in offices and hallways optimally lower, saving building air-conditioning costs. The LEDtronics panel lights boast a long lifespan, with lumen maintenance over 70 percent at more than 50,000 hours. The solid-state design of the “CT” LED panel lights renders them impervious to shock, vibration, frequent switching, and environmental extremes, while their LM80-rated superbright SMD2835 LED chips provide high-lumen and greater than 80 CRI uniform illumination in a 120° wide beam-free of ultraviolet radiation or RF interference, low infrared, no glass, no lead or mercury. The LEDtronics CLLxCTxDBL series of tunable and multimode LED flat panel lights come with an unconditional 5-year U.S. factory warranty, and they are available through LEDtronics distributors. Quantity discounts are available, and other product options, such as a 90-minute/10W emergency power pack or a 1×4 panel size, are available for qualified volume orders.
Keen Utility Kenton for Spring 2024
From KEEN Utility for Spring ‘24, the Kenton is a retro-inspired work sneaker reinvented with lightweight protection for all-day workflow. With a wide toe and snug heel, the Kenton boasts a responsive KEEN.ReGEN cushioning provides up to 50% energy return, to help keep your feet and legs feeling fresh, even during long workdays. In addition to all-day energy-returning comfort, the Kenton features low-profile protection including carbon-fiber safety toes 15% lighter than steel and a slip-resistant rubber outsole to help you stand strong through all the movement of your workday. Made to move, the Kenton is available in several colorways and collar heights for men.
Cattron introduces Remtron PatriotPro industrial remote control system
Cattron’s Remtron PatriotPro comes with a distinctive yellow control unit Cattron, a radio remote control, engine and generator control panels, and cloud-based monitoring and control solutions, has announced that its next generation of Remtron has arrived with the release of the PatriotPro industrial remote control system. The PatriotPro retains the rugged design and distinctive feel of the time-tested and proven legacy Patriot product and now boasts a new look and an advanced, future-ready technology platform. The company also announced that a limited edition patriotic, flag-inspired version of the controller will also be offered from March through July 4th, 2024. The operator control unit is available in standard configurations and can be engineered to meet specific application requirements. The transmitter can support up to 18 commands with an engineered system. New systems work with the CBMCU, 10R/17R, or 11R receivers. PatriotPro transmitters are also backward compatible with Remtron’s existing Patriot and CommandPro systems, providing a path for upgrading existing systems. Premium features of the PatriotPro radio remote control system include: Distinctive click-click indication between steps Illuminated PL-d stop switch Wireless closed-box Bluetooth configuration for the deployment of spares Logging of essential data and diagnostics Signals are secured with black channel communication protocol Private label options for OEMs and select distributors CattronLink wireless programming tool for system updates Up to a 600-foot operating range “PatriotPro combines our premium radio remote control features into a single, flexible solution that supports operators with advanced technology and security features,” said Brian Fette, vice president of Product Management for Cattron. “With all it has to offer, PatriotPro will quickly become the hero of our Remtron portfolio of industrial remote control solutions.” The PatriotPro Industrial Remote Control System is positioned to cater to the specific needs of industries reliant on precise and efficient remote-control systems applications such as those in industrial automation, material handling, and mobile equipment. With its rugged design and advanced technology platform, the PatriotPro is a remote control system built for tomorrow’s demanding industrial environment. One of the standout benefits of the PatriotPro is its flexibility and versatility. The operator control unit can be customized to meet specific application requirements, making it adaptable to a wide range of tasks. Whatever it’s controlling, the PatriotPro’s tailored, user-defined configurations ensure seamless integration into diverse industrial settings. Control units can even be privately labeled with a customer’s branding and trade dress. Safety and security are paramount in industrial settings, and the PatriotPro addresses these concerns with its innovative features. The distinctive click-click indication between steps ensures that operators have clear feedback, enhancing their ability to make accurate decisions. The illuminated PL-d stop switch adds an extra layer of safety, making it easy to halt operations in emergencies. Additionally, the use of black channel communication protocol ensures signal security and integrity during remote control operations. The PatriotPro boasts an impressive 600-foot operating range, providing operators with the freedom to control machinery from a considerable distance. This extended range not only increases operational efficiency but also enhances safety by allowing operators to maintain a safe distance from potentially hazardous equipment.
NORD DRIVESYSTEMS delivers efficient, reliable drive solutions to keep the post and parcel industry moving
NORD’s drive solutions focus on efficient technology to reduce system variants, lower total cost of ownership (TCO), and reduce energy consumption. NORD DRIVESYSTEMS supports post and parcel distribution centers with modular products adaptable to individual application specifications. Their high-efficiency products increase the energy efficiency of conveyor systems, effectively lowering CO2 emissions and the Total Cost of Ownership (TCO). NORD’s IE5+ product portfolio delivers a complete drive solution with one of the highest operational efficiencies on the market. The line is comprised of the DuoDrive integrated gear motor, IE5+ Permanent Magnet Synchronous Motors, and NORDAC ON/ON+ Variable Frequency Drives. DuoDrive is an innovative solution that combines a single-stage helical gear unit with an IE5+ synchronous motor in one compact housing. Thanks to its optimized system efficiency, high power density, and quiet operation, it is especially suitable for intralogistics applications. The drive also features Plug-and-Play capabilities, allowing for fast commissioning and easy maintenance. IE5+ Permanent magnet synchronous motors are part of NORD’s new generation of high-efficiency motors. The motors are manufactured in-house for quick delivery times and feature a non-ventilated version (TENV) for wash-down applications as well as a ventilated version (TEFC) for intralogistics. These motors have been designed to reduce variants and minimize operating costs due to their consistent efficiency over a wide speed range, even at partial load and low-speed ranges. With two case sizes to choose from, a power range from 0.5 – 5.0 hp, and continuous torque from 14 – 130 lb-in, these motors combine the benefits of NORD’s modular system with highly configurable solutions fitted to customer specifications. NORDAC ON/ON+ variable frequency drives were developed for the special requirements of horizontal conveyor technology with the NORDAC ON made for IE3 motors and the NORDAC ON+ built for combination with IE5+ motors. These VFDs are characterized by an integrated multi-protocol Ethernet interface configurable for each drive parameter, enabling dynamic control and synchronization of conveyor systems. The drives also offer a full Plug-and-Play solution for IIoT environments and thanks to their compact design, can easily be motor or wall-mounted where space is limited. NORDBLOC.1® two-stage helical bevel gear units provide optimized performance for post and parcel conveyor systems. Their high efficiency, low maintenance, and high power density ensure systems operate reliably as well as efficiently. High-strength aluminum alloy housings help maintain a low weight while an open housing design improves heat dissipation for applications with high axial and radial loads. Flexible installation options including various input and output options, solid and hollow shafts, and versatile mounting make the drives highly adaptable to a wide range of applications and environments. NORDAC FLEX variable frequency drives are NORD’s most flexible VFDs with fully scalable functionality and optional modules adaptable to specific application requirements. Their efficient operation and versatility result in a greater Return on Investment (ROI) and lower Total Cost of Ownership (TCO). Full PLC functionality and POSICON integrated positioning mode ensure conveyors move at the correct speeds with precise control. Multiple functional safety options are additionally available to protect users in distribution centers, parcels, and the systems themselves. The LogiDrive® solution from NORD is a competitive drive solution that reduces planning and commissioning efforts through a cost-effective, standardized design. Advanced and basic versions are available to choose from with advanced options including IE5+ synchronous motors, a decentralized frequency drive, and either a two-stage helical bevel gear unit or DuoDrive. Basic versions include an IE3 motor with a motor-mounted VFD and flexible gear unit selection from the modular product line. While LogiDrive advanced solutions focus on energy efficiency, variant reduction, and lower TCO, the basic LogiDrive solutions focus on cost efficiency. Condition monitoring for predictive maintenance replaces time-based maintenance with a status-based maintenance approach to proactively maintain machines and avoid unplanned downtimes. With this system solution, drive and status data are recorded continuously or periodically to use for analysis and optimize the operational safety and efficiency of systems. This status-based approach prolongs the service life of components and machines, increases system availability, and reduces service and material costs. Condition Monitoring can even determine the optimal time to change oil, ensuring drives are always operating at their highest capacity.
Smart Vision Lights introduces RHI200-DO Lightgistics machine vision light
With hidden strobe technology Smart Vision Lights (SVL), a design and manufacture of innovative LED illumination solutions, has introduced the RHI200-DO Lightgistics series light, which features 64 LEDs in a 205 mm x 205 mm ring light for intense uniform lighting at long working distances of up to 2000 mm. Equipped with Hidden Strobe technology, the light delivers all the advantages of strobing without the disturbance and disorientation often linked to LED strobe lights. Hidden Strobe technology allows LEDs to automatically trigger thousands of times per second, pulsating at speeds imperceptible to the human eye and generating the appearance of uninterrupted illumination. The innovative technology helps maximize the abilities of machine vision systems while safeguarding employees from the disorienting effects commonly associated with flashing lights. “Today’s high-speed machine vision systems use LEDs that frequently pulse to capture images of rapidly moving objects, but this strobing effect can generate unpleasant and potentially hazardous work environment conditions,” according to Steve Kinney, director of training, compliance, and technical solutions at Smart Vision Lights. “The RHI200-DO minimizes these drawbacks by utilizing Hidden Strobe technology, which enables high-speed machine vision systems to leverage the power of strobed LEDs without inadvertently creating safety risks or requiring shielding.” Boost Logistics Operations Through Lighting Lightgistics lights specifically address the challenges of accurate high-speed barcode reading and optical character recognition (OCR) on highly reflective plastic wraps and shipping bags. Dual OverDrive™ technology utilizes SVL’s new Deca OverDrive™ and standard OverDrive™ engines, which together allow end users to easily attach polarizers that maximize light output in high-speed conveyor systems. “Logistics and warehousing businesses today cannot afford to sacrifice speed and throughput, which means any machine vision system deployed on the floor must be capable of accurate code reading, even when reading through plastic,” said Kinney. “Lightgistics LEDs help improve logistics operations by delivering lighting that is 10 times brighter than standard continuous mode, which helps improve track-and-trace while maintaining the speeds needed for today.” The RHI200-DO is an OverDrive™–only light source with a high-intensity ring light. Its integrated camera mount fits most common machine vision cameras and can be directly connected and controlled through a camera’s trigger output. The RHI200-DO’s onboard charging capacitors ensure powerful bursts of energy while maintaining a low consistent electrical draw. The IP65-rated bright field operates at working distances between 500 mm and 2000 mm with 10-, 14-, and 30-degree lens options.
HyLite LED NexGen lotus lamps
No Need to Replace Traditional Fixtures, Simply Plug N’ Play! The new NexGen Lotus Lamp is available in 40, 60 & 100 watt options to replace 300, 500 & 1,000 watt incandescent and halogen lamps. The 100w lotus lamp is the world’s only triac dimmable LED lamp. The proprietary & patented diecast heat-sink design provides excellent thermal management and heat dissipation. The IP-65 design provides complete ingress protection against contact, dust infiltration, and water splashes. All the lotus lamps are DLC-listed and are eligible for utility rebates, providing greater savings from your energy provider. The lotus lamp easily fits into existing PAR cans which makes retrofitting easy. No need to replace traditional fixtures, simply plug n’ play. The lotus lamp is ideal for stages & theaters, houses of worship, auditoriums, convention centers, exhibits & banquet halls, studios, arenas, and low & high bay lighting. The lotus lamp offers 3 customizable options to best suit your application. 3 Power Connection Options GX16D – for the 2-Prong PAR Lamp Connection E39 Socket – as a Mogul Base Screw-in Option WC2 – for a Hardwire, In Line Power Connection 3 Beam Angle Options 25° for Narrow Flood Beam 40° for Flood Beam 120° for Wide Flood Beam 2 Color Temperature Options 3,000K for Warm Light 5,000K for Daylight See how the Lotus Lamp can be your Lighting Solutions
Caldwell adds RUD ROV hooks to in-stock program
The Caldwell Group Inc. has added remotely operated vehicle (ROV) hooks from RUD to its in-stock program. The hooks, available in 10t and 25t capacity, are primarily for use in underwater applications in the Gulf Coast region. Caldwell and the RUD Group unite their sales and marketing activities in North America, and now stock more ROV hooks here than ever before. Access to ROV hooks is important to major subsea, and oil and gas, contractors for utilization in multi-million-dollar projects to handle valuable loads in hazardous environments, often many miles offshore and up to water depths of 10,000 ft. The safe lifting and lowering of loads on deck and underwater—coupled with ambient conditions, unpredictable currents, and difficult lighting—presents enormous challenges. The sector is nearly always time-pressured, and precision is fundamental to safety. The hooks can be used by major contractors, like Oceaneering International Inc., to install long baseline transponder frames, rigid M-shape jumpers, and associated subsea distribution hardware, for example. Users must eliminate the risk of dropped objects, especially when passing through the water interface, and provide a user-friendly subsea solution. Twin trigger mechanism The RUD ROV hooks can be operated by all commonly used ROV manipulators, including the grabber. The hook eliminates the risk of snagging and accidental rigging; the outer profile is smooth with no protruding hook nose. The outwardly opening safety latch, which can be operated by a single manipulator, automatically closes when the ROV releases the triggers, and it is securely locked in the closed position. Overall hook design minimizes the time the ROV takes to carry out the attachment/detachment operation. Jay Schroeder, western sales manager at Caldwell, said: “Just like every other market segment when someone needs it, they need it now. Many times, you can’t anticipate when you have a failure or an emergent need, and it is important to keep the job running. Overall, we must have these hooks in stock. The equipment our ROV hooks are lifting is often worth well over a million [dollars].” A standout feature of RUD ROV hooks is the twin trigger mechanism; it opens only by pressing both triggers simultaneously. It only requires one hand to operate whereas most alternatives need two hands to open and close. The yellow oblong master link serves as the target for operators. Radio-frequency identification (RFID), meanwhile, enhances inspection and tracking. Schroeder added: “RUD is a high-quality, Germany-manufactured product, so it takes a certain type of company to be able to deliver it here in North America, keeping lead times short and stock levels high, close to the point of use.”
Cascade Corporation celebrates 80 Years in business
Founded in 1943, Cascade Corporation, the global manufacturer of attachments, forks and related technologies for forklifts and AGVs as well as a leader in quality mast products and manufacturer of construction attachments, celebrates a momentous 80th anniversary this year. First opened as a small, five-person machine shop in Portland, Oregon, Cascade has since grown into a global operation with over 3,000 employees and 33 locations around the world including manufacturing plants, offices and distribution centers. This global reach gives Cascade teams the unique ability to coordinate operations across their facilities worldwide to meet customers’ needs anywhere, anytime. Quality teamwork is the foundation of Cascade’s success, empowering employees to collaborate on an international stage while providing superior local service and support customers depend on. “The Cascade story and product advancement are directly related to our employees around the world who work every day to provide high-quality solutions along with reliable support for our customers,” says Davide Roncari, President & CEO of Cascade Corporation. “Their commitment, passion and innovation make us who we are today – and will continue to serve us well in the future.” Over the past 80 years, as the industry has evolved, Cascade has evolved with it. Cascade’s extensive history has not only fostered global growth, but positioned Cascade as a leader in emerging material handling trends in areas such as automation, electrification and digitalization. From hydraulic attachments and custom fork products to all-electric AGV attachments and complete front-end mast/attachment combinations, Cascade has a solution for nearly every industry and application. Cascade is constantly innovating—working with state-of-the-art technologies and incorporating them into industry-leading solutions. Today, Cascade meets changing needs with products that offer integrated data solutions, sensor technology, advanced damage reduction, smart attachments and accessories, and a commitment to energy efficiency and sustainability. “We sincerely thank all of our customers around the world who have made it possible for Cascade to achieve this level of success,” says Roncari. “Cascade wouldn’t be in business and growing at the rate we have been without them. We look forward to providing many more decades of unparalleled service and industry-leading solutions.”
TVH
Hyster® trucks to use Rocsys robotic charging
Ahead of TOC Europe 2023, Hyster confirms that Rocsys will provide autonomous charging solutions for selected Hyster® electric port equipment Rocsys will deliver its ROC-1 autonomous charging system for use with zero-emission Hyster Terminal Tractors, with the possibility to extend to other Hyster electric trucks. Using the robotic ROC-1 solution, parked machines can be both plugged in and charged automatically, helping to support efficiency and uptime in ports. “Rocsys is thrilled to introduce the first autonomous charger for Hyster. By harnessing cutting-edge soft robotics, AI technology, and continuous data-driven monitoring, we offer a reliable and secure charging solution,” says Crijn Bouman, CEO and Co-founder of Rocsys. Crijn continues: “The high power requirements of electric vehicles can result in heavy and inflexible charging cables, which may be challenging to handle. Our innovative system eliminates this issue, helping to support safety and efficiency without compromising performance.” The ROC-1 robotic charging solution works with any type of charger and can use a standard CCS (Common Charging System) inlet. The new Hyster Terminal Tractor, which previews at TOC Europe from June 13th – 15th, will also feature standardized CCS1 or CCS2 capabilities. This may help make the transition to electrics easier, while supporting scheduled and opportunity charging in operations. “One of our aims is to work with partners and champion new technologies that provide solutions to simplify the transition to electrification in ports and terminals,” says Jan-Willem van den Brand, Director Global Market Development at Hyster. “In working with Rocsys, we are helping our customers to explore the possibilities of robotic charging for electric trucks. If the autonomous charging route best suits their application needs, this integrated solution may make it simpler and quicker for them to get started,” he continues. As well as being an option for selected Hyster equipment, the ROC-1 autonomous charging system will also be implemented at the Hyster test center in Weeze, Germany. Rocsys will use the Hyster site to carry out autonomous charging demonstrations for zero-emission port equipment customers. This will enable further development of the system and help to verify the performance of robotic charging for operations in harsh environments. Learn more at TOC Europe from June 13-15, 2023. Visit Hyster at Stand C11 and Rocsys at Stand C10.