Green Cubes Technology unveils Revolutionary Swappable Power Platform for Mobile Workstations
Green Cubes Technology, a manufacturer of cutting-edge power solutions, announced the launch of its innovative Swappable Power Platform, designed for mobile medical and industrial workstations, today. This breakthrough AC platform aims to streamline the power system design process for manufacturers, providing a cost-effective and time-saving solution for powering mobile workstations. The Swappable Power Platform is a complete pre-engineered energy storage solution that includes three essential components: 1. Battery Assembly: Utilizes LiFePO4 technology Offers 290Whr at 19.2 volts nominal Delivers a continuous power output of up to 300W Compliant with IEC 62133 standards 2. Cart Power Module: Supports one or two batteries with 300 Watt continuous power output Available models with 120VAC @ 60 Hz and 230VAC @ 50 Hz output Features universal input from 100VAC to 230VAC @ 50Hz to 60 Hz Includes 2 minutes of integrated battery backup for hot swap operation Charges both internal integrated and external swap batteries Meets IEC 60601 standards Optional remote LCD display available 3. Charger: Capable of charging two or four batteries simultaneously Universal input from 100VAC to 230VAC @ 50Hz to 60 Hz Compliant with IEC 60601 standards Optional remote LCD display available “Designed with the OEM in mind, the Green Cubes swappable battery platform is configurable and can be easily integrated into a comprehensive platform to provide the power required,” said Joe Richards, Senior Vice President of Product Development at Green Cubes. “This makes the conversion to power as simple as design in and go.” Exceeding the highest performance for equipment manufacturers, the Green Cubes swappable battery platform offers a highly accurate state-of-charge display with a five-stage LED indicator. Its advanced technology, featuring cell balancing, ensures maximum cycle life and runtime.
BSL Battery-Industrial is officially listed on the ECOTEC (Micropower) Charger Compatibility list
BSL Battery Industrial announced that it had joined the ECOTEC (Micropower) Charger Compatibility List. This program qualifies California customers for financing under California Edison’s “Charge Ready to Transport” program when their fleets transition to lithium-ion electric forklift infrastructure! As an ECOTEC (Micropower) partner, BSL Battery – Industrial can showcase its integration with ECOTEC (Micropower) in a curated network of tested and compatible battery and charging solutions. These are the main criteria for program eligibility: applicants must: Be within the SCE service territory Purchase or lease two or more electric forklifts within 18 months of signing the agreement The easement will be required to procure, own, install, and operate the charging stations for 10 years These are the zero-emission voucher incentive benchmarks for clean off-road equipment projects Forklift lbs. Lift Cap Funding 8,001 – 12,000 $15,000 12,001 – 20,000 $20,000 20,001 – 33,000 $50,000 >33,000 $150,000 This program will increase BSLBATT’s visibility among leading OEMs seeking warehouse lithium solutions that offer electric forklift products with best-in-class performance, extended battery life, and maximum uptime. Through this program, OEMs can view optimized BSLBATT battery algorithms with ECOTEC (Micropower), such as the one developed for the forklift lithium battery product shown below with BSLBATT installed in a Yale forklift. Haley Ning, Director of Marketing Center at BSL Battery—Industrial, said: “We are delighted to be included in the ECOTEC (Micropower) charger compatibility list. We appreciate the help provided by ECOTEC (Micropower) engineers. We work with many well-known companies that we admire, and we hope that cooperating with ECOTEC (Micropower) chargers will take our relationship with OEMs to the next level.”
Lithium-ion batteries are powering the intelligent future of warehousing
As logistics and supply chain management rapidly evolve, modern warehouses are being pushed to meet increasingly demanding requirements and challenges. Efficient handling of goods, faster turnaround times, and the ability to adapt to fluctuating market needs have made operational efficiency of warehousing the top priority. The Importance of Warehouse Automation Warehouse automation is one of the most important technological innovations that revolutionize warehousing efficiency, especially automated material handling technologies. The adoption of automated material handling systems such as Autonomous Mobile Robots (AMRs) and Automated Guided Vehicles (AGVs) offers numerous advantages that significantly enhance operational efficiency and provide a competitive edge, including: Increased efficiency and productivity: Automated material handling streamlines repetitive and time-consuming tasks such as sorting, picking, and transporting materials. Businesses can achieve a continuous flow of operations, minimizing downtime, enhancing overall efficiency, and allowing for higher throughput. Improved accuracy and reduced human error: Automated material handling equipment is designed to handle tasks with high accuracy and consistency for order fulfillment and inventory management. Compared with labor work, errors and mistakes are minimized. Enhanced safety and working conditions: Automated material handling takes over physically demanding or hazardous tasks. This reduces the risk of injuries related to wrong operation or fatigue, improving employee well-being and creating a safer, more productive work environment. Labor shortage pressure alleviated: Automated material handling systems help address the skilled labor shortage issue by reducing dependence on manual labor. Moreover, it allows businesses to redirect their existing workforce towards more strategic and value-added tasks. Cost savings and ROI: Despite the costly initial investment, automated material handling equipment delivers substantial long-term savings through reduced labor costs, decreased downtime, and optimized resource use. The durability and longevity of these systems further enhance the Return on Investment (ROI). Warehouse Automation Powered by Lithium-ion Batteries Lithium-ion batteries have become the preferred power source at the heart of automated material-handling equipment, including AGVs, AMRs, and industrial robots. Traditionally, lead-acid batteries have been used for power storage in AGVs and AMRs. While they work well for their usage and charging strategies, lithium-ion technology’s emergence presents significant warehouse automation advantages. Lithium-ion solutions offer higher energy density for longer run times, faster charging (2 hours vs. 8 to 10 hours) during breaks to minimize downtime, and a longer lifespan (over 3,000 times vs. about 1,000 times) that reduces replacement costs. Besides, their lightweight design enhances agility in tight spaces while minimal maintenance requirements eliminate regular water top-ups, lowering operational costs. Additionally, built-in Battery Management Systems (BMS) provide real-time monitoring and safety protections. This shift to lithium-ion technology positions companies to optimize efficiency and remain competitive in warehouse automation. Many battery manufacturers are focusing on the R&D of lithium-ion battery technologies to empower automated material handling equipment with higher efficiency. For instance, ROYPOW aims to enhance automated operation safety to minimize unexpected automated equipment downtime and unavailability through five unique safety features. These include comprehensive safety certifications such as UL 2580, self-developed chargers with multiple safety protections, intelligent BMS, built-in hot aerosol fire extinguisher, and UL 94-V0 rated fire-proof materials. This offers long-term operational efficiency, cost savings, and safety benefits, ultimately leading to more resilient and agile warehouse operations. Additionally, some battery manufacturers are devoted to optimizing lithium-ion batteries’ energy density and charging capabilities to enhance performance in automated material handling equipment further. Innovations such as faster charging cycles and opportunity charging during operational breaks enable equipment to remain active for extended periods, boosting overall productivity. Moreover, developing modular battery systems allows for more effortless scalability, enabling businesses to adapt quickly to changing demands without overhauling their existing infrastructure. Join the Warehouse Revolution with Lithium-ion Batteries Automation powered by lithium-ion batteries is at the forefront of this transformation to embrace warehouse efficiency. This will allow businesses to stay competitive, agile, and prepared for the future of material handling. About the Author: Recognized for industry thought leadership and customer value creation, Jodie Miller brings 15 years of experience in material handling and lithium energy storage system solutions to her position as Managing Partner of ROYPOW. For further information and inquiry, please visit www.roypowtech.com or contact marketing@roypow.com.
ZAPI GROUP to exhibit unparalleled range of Charging Solutions at The Battery Show North America 2024
ZAPI GROUP, a global provider of electrification headquartered in Italy, aims to grow North American awareness of its brand’s solutions at the upcoming Battery Show North America in Detroit (October 7-10). Technical personnel from ZIVAN Srl (ZIVAN), Delta-Q Technologies (Delta-Q), and ZAPI GROUP will feature and support the full range of ZAPI GROUP’s on-board (OBC) and off-board charging solutions, from 350 W to 36 kW, from ZIVAN Srl (ZIVAN), Delta-Q Technologies (Delta-Q), and ZAPI GROUP. “We are committed to delivering electrification enablement to our customers,” said Rod Dayrit, Global Director, Business Development for ZAPI GROUP’s charging solutions. “Our comprehensive charger lineup is designed for seamless integration with other electrification system components and battery technologies offered through our extensive partner network. With our global presence, we streamline sourcing, manufacturing, logistics, compliance, and OEM support across various industries, ensuring that our customers receive the best possible service no matter where they are.” The new 9 kilowatt ZIVAN-branded SG9 industrial charger will be displayed at the ZAPI GROUP booth 5622. This highly flexible off-board fast charger can be configured for various AC input sources for global deployment (single and three-phase voltages) and offers multiple charge voltages (36 to 96 volts DC) to support a wide array of battery packs. “We are thrilled to showcase our latest product, a portable, powerful, and ruggedized off-board charging solution, distinct in the market at The Battery Show North America,” said Simone Paterlini, Chief Operating Officer of ZIVAN. “The SG9 charger is IP-rated to withstand the harshest environments, providing portable high-power opportunity charging at construction and other outdoor industrial sites.” ZAPI GROUP invites The Battery Show attendees to booth 5622 to see the SG9 and explore its broader portfolio of battery charging solutions, including the recently released 3.3 kW onboard chargers offered under the Delta-Q and ZIVAN brands. The team will also showcase other electric drivetrain solutions, including motors and controllers. This event is an excellent opportunity for engineers, designers, and product managers to engage with our technical experts, discuss challenges, request samples, and explore ideas for their electrification.
Universal Lithium Battery Supply (ULBS) celebrates grand opening
Universal Lithium Battery Supply (ULBS) opened its headquarters with a grand opening on September 26, 2024. Located in Brookshire, TX, ULBS aims to transform the material handling industry with its cutting-edge Lithium Iron Phosphate (LiFePO4) battery packs. These packs allow users to upgrade their new or existing lead-acid-powered material handling equipment while enhancing its performance, efficiency, and sustainability. At the heart of ULBS’s offerings are innovative maintenance-free lithium-ion battery packs designed as direct replacements for any OEM’s electric material handling equipment. These 24V, 36V, 48V, 72V, and 80V lithium-ion batteries not only provide rapid/opportunity charging capabilities but also boast extended lifespans, superior run times, and a substantial return on investment. “Our mission at ULBS is to empower companies with the tools they need to optimize their operations while minimizing downtime,” said Chadd Smith, Senior Business Development Manager of ULBS. “With our state-of-the-art Lithium Iron Phosphate batteries, we are setting a new standard for performance in the material handling market. Our products are designed not just to meet the demands of today but to prepare our customers for the future.” In addition to high-quality lithium-ion batteries, ULBS offers a comprehensive range of chargers and aftermarket support services. This commitment to customer satisfaction ensures clients can confidently run their equipment while maximizing productivity and reducing operational costs. The grand opening and ribbon-cutting event took place on September 26th, 2024. ULBS hosted dealers and select attendees at our new facility in Brookshire, Texas. This event featured the ribbon cutting, guided tours of the facility, live demonstrations of ULBS’s battery technology, and opportunities for attendees to engage with the ULBS team. The day also included networking sessions and discussions about the future of ULBS and its role within the logistics and manufacturing sectors. Want to see a video recap of the grand opening? Click the link below. https://ulbspower.com/resources/vf/id/15.html
BBI adds Bobby Kehley as new Regional Sales Manager for Northeast Region
Battery Builders, a manufacturer of lead-acid batteries for the motive power industry, has announced Bobby Kehley’s appointment as the new Regional Sales Manager for the Northeast region. In this key role, Bobby will be the primary point of contact for all motive power-related inquiries and sales initiatives across the area. With over 27 years of experience in the industrial motive power industry, Bobby brings a wealth of knowledge and expertise to BBI. His proven track record in sales and customer relationship management will be instrumental in strengthening our presence in the Northeast and enhancing our commitment to providing exceptional service to our clients – working closely with them to understand their challenges and help them leverage BBI’s innovative products and services to achieve their goals. John Gaughan, VP of Sales, shares, “I was excited to welcome Bobby to the BBI team because his extensive network of contacts in the Northeast is a game changer for us; it’s not just about what you know but who you know – and anyone who knows Bobby knows how driven he is and I’m excited to introduce that drive to our customers. BBI has been the industry’s best-kept secret for far too long, and we’re thrilled to finally reintroduce ourselves to the marketplace. We’re ready to showcase the innovation and expertise that sets us apart, and Bobby will be a key role in this effort.” Bobby has held previous roles at Key Material, Eastern Lift Truck, Alta, and Philadelphia Scientific and is most notably known for helping grow the footprints of the companies in his history. His family has been in the industry for over 70 years, and Bobby holds deep roots in material handling. “I am very happy to be part of a company that has been in the industry for such a long time and thrilled to be part of its growth and rebirth under new leadership,” says Bobby. Bobby is based in New York City and is eager to connect with industry partners and customers throughout the Northeast. He can be reached at bobby.kehley@batterybuilders.com or (646) 510-0626.
Green Cubes Technology announced UL Listing with EE Rating for Lithium SAFEFlex PLUS
Green Cubes Technology has announced the launch of its Lithium SAFEFlex PLUS batteries based on UL recognized modules and the UL listing for their 48V battery family. This innovative product line continues Green Cubes’ legacy of pushing electrification forward, providing cutting-edge power solutions for material handling, ground support equipment, automated vehicles and other motive products. For many years, Green Cubes has been at the forefront of electrification innovations. The company recently celebrated a decade of leadership in motive power technology for material handling and ground support equipment with its flagship suite of Lithium SAFEFlex Battery solutions; there are more than 10,000 batteries in the field, representing over 300MWh. “We are thrilled to announce the UL listing and EE rating of Lithium SAFEFlex PLUS, which represents a significant advancement in our product offerings, leveraging our 10+ years of experience with the groundbreaking Lithium SAFEFlex product line,” said Michael Walsh, CEO at Green Cubes Technology. “During my 18-month tenure as CEO, we have focused on strengthening our business processes and enhancing customer support while reinvesting in new products and aftermarket service upgrades that better meet the needs of customers.” Key Features of Lithium SAFEFlex PLUS Modular Design: UL recognized module with functional safety facilitates family safety certifications and simplifies ongoing safety approvals. Enhanced Feature Set: Developed based on a decade of experience with Lithium SAFEFlex, PLUS offers superior performance, state-of-charge monitoring and balancing. Reliability and Serviceability: Lithium SAFEFlex PLUS battery systems are designed with modular cell blocks and a battery control module that simplify technician access and field service replacement. Compatibility: Sized to fit standard material handling lead-acid battery compartments and meet truck battery weight requirements. Green Cubes will continue to offer the original Lithium SAFEFlex product line for customers that require the versatility and value it brings. These solutions are designed to meet the cost, performance, efficiency, and durability requirements of rugged warehouse, distribution, and airport environments.
BSL Battery to exhibit at Logis-Tech Tokyo 2024
BSL Battery – Industrial will exhibit its integrated and enhanced lithium portfolio at Logis-Tech Tokyo 2024, held at Aricke 135-oo63, Koto-ku, Tokyo, Japan, from September 10 to 13. The booth will showcase a complete and rich lithium portfolio, focusing on the unique and innovative approach to lithium batteries taken by BSL Battery – Industrial to cover the entire battery value chain – a vital aspect of the energy transition to an all-electric future and address the various needs and challenges of customers and providing value to customers, demonstrating how their comprehensive energy storage lithium solutions work together efficiently and reliably to bring more benefits to customers. The booth will guide visitors through a seamless end-to-end journey, covering everything from batteries and chargers to energy management software and comprehensive solutions. The booth will feature the following product-themed areas: Complete energy solutions, including lithium-ion batteries, chargers, and innovative peak load management “BSL cloud,” – are now also available for integration with wall boxes and our industrial energy storage systems BSLBATT® insert batteries are designed to fit most electric pallet trucks, stackers, and order pickers. They are a ready-to-go replacement for most walk-behind pallet trucks, including Caterpillar, Clark, Crown, Big Joe, and Toyota. Thanks to opportunity charging and an integrated charger, they increase uptime and provide greater charging convenience. BSLBATT’s 80 V lithium-ion batteries are designed to accommodate various ground support equipment through its modular design and integral battery management system. As a vehicle that can operate in multiple environments, with locations worldwide, the battery has a temperature range from – 30°. BSLBATT lithium battery charger connected to lithium-ion products. BSLBATT Portable Battery Power Station has a wide range of applications. Whether you are looking for a reliable home backup power supply during a power outage, a camping battery that can maintain your leisurely outdoor off-grid life or an emergency power supply for emergency rescue, the BSLBATT portable power station can meet your needs. Why attend? Explore innovative solutions for clean energy in material handling Connect with industry leaders and experts Get hands-on with our third-generation forklift lithium battery, GSE lithium battery, and portable lithium battery products Don’t miss your chance to be part of the clean energy future! Register now and secure your spot at this must-attend event. https://www.logistech-online.com/en/registration.php Dates: September 10-13 Location: Aricke, Koto-ku, Tokyo 135-oo63, Japan Booth: 8 Booth 501
Cold Storage Power Supply BSLBATT forklift lithium batteries support refrigerated applications for Crown forklifts
BSL New Energy Technology Co., Ltd. (Brand: BSLBATT® ), an innovative high-tech company that designs and manufactures smart lithium-ion batteries (50% more efficient than similar products on the market) for industrial forklifts used in the warehousing and distribution industries, has partnered with PF, a major European cold storage customer, to launch the largest fleet of lithium-battery-powered Crown forklift in the cold storage industry, with a deployed capacity of approximately 6.6 megawatt-hours (MWh). Lithium-battery systems eliminate time-consuming and expensive maintenance and provide longer life at extreme temperatures, especially in cold environments. As the company converts all existing and future material handling equipment to lithium batteries, the fleet will run better, longer, and consume less power. As one of the largest public cold storage companies in the world, PF has 30 facilities in Italy, France, and Spain. Many upcoming facilities are under construction. The company’s warehouses are below -30 degrees Celsius and face unique challenges that lead-acid batteries cannot solve. Specifically, lead-acid battery systems lose power and operating efficiency over a shorter cycle life, increasing operating costs and performance degradation by up to 60%. Tracy Shen, Sales Manager of the Power Division at BSL Battery – Industrial, said: “PF customers have seen immediate benefits from switching from lead-acid battery systems to lithium-ion systems. Lithium-ion systems eliminate time-consuming and expensive maintenance and maintain a longer service life at extreme temperatures, especially in cold environments. As the company strives to convert all existing and future material handling equipment to lithium-ion batteries, the fleet will operate better, longer, and consume less power.” This heightened reality is challenging for cold storage facility operators who can’t meet demand. Doing more with less is imperative; lithium-ion batteries are a proven way to optimize equipment utilization. Why do BSLBATT Lithium-Ion batteries perform so well in cold storage operations? BSL Battery—Industrial batteries were designed and tested to withstand the toughest environments. They have added features to prioritize safety and performance in the cold. Active Heating: Our batteries have an individual heater on each module to provide continuous heating at temperatures up to -40°C UL Certification: This certification proves our commitment to providing safe products and ensures performance in the most demanding conditions Board Thermal Insulation: Prevent battery energy loss during charging/discharging, and maintain a constant temperature! Silica Gel Desiccant: Silicone desiccant is added to each battery pack to prevent condensation from affecting the battery. Fully Enclosed: BSLBATT batteries achieve an IP67 rating due to their fully enclosed design. This element protects the battery from condensation, ice, and other liquids. Fast Charging: The battery can be charged faster, contributing to decreased downtime for heavy-use cold storage businesses. It can also be charged within blast freezers and refrigerated warehouses. PF customer said the company chose BSL Battery – Industrial because the company has more than ten years of experience in developing innovative lithium systems for various applications, including the power industry. It can provide local services to customers in the Netherlands, Italy, Spain, and France in Europe. In addition, PF customer executives also sought a partner that could provide more sustainable products, allowing customers to seamlessly and cost-effectively transition to lithium battery systems and plans to make 100% of fleet operations powered by lithium batteries.
UgoWork raises $51M to further transform material handling with its advanced energy solutions
Led by Fonds de Solidarité FTQ, the investment will accelerate the company’s growth, expand its global reach, and enhance its integrated hardware and software solutions. UgoWork™, a provider of advanced energy storage solutions for material handling equipment, has announced the closing of $51M as part of its Series C financing. This investment round was led by Fonds de solidarité FTQ, with significant participation from returning investors Investissement Québec (IQ), Export Development Canada (EDC), and includes a new credit facility from Desjardins Technology & Innovation Banking. This financing brings UgoWork’s total funding to $77 million, strongly positioning the company for continued growth and innovation in the energy sector. Since 2015, UgoWork has empowered top-tier logistics operators to electrify and modernize their fleets with its integrated hardware and cloud software ecosystem. Its user-friendly power solutions and exceptional support transform fleet management, helping operators meet the unprecedented pressure for efficiency in the logistics market. UgoWork’s clients achieve cost savings by reducing the equipment needed to run their operations, offering a significant advantage in the current environment of high-costs and labor shortages. Moreover, its AI-driven cloud platform unlocks peak shaving features to lower energy costs during high demand periods and enhances safety through the use of digital twin technology. “We are committed to helping our customers make their energy transition by offering the fastest innovation roadmap of our industry. In a $200B material handling market where most equipment is powered by old technologies, we stand at the brink of a new era,” said Philippe Beauchamp, President and CEO of UgoWork. “We believe that data is poised to become a pivotal asset in this business, providing transformative opportunities to redefine our industry. Our ability to seamlessly integrate this data sets our solutions apart and greatly enhances the customer experience.” “UgoWork’s vision and commitment to creating energy-efficient solutions is impressive. The Fonds is proud to invest and support once again this company, which continues to position itself as a game-changer in the technology sector,” explains , Executive Vice President, Private Equity and Impact Investing at the Fonds de solidarité FTQ. “We are thrilled to work alongside strategic and like-minded partners like le Fonds to support UgoWork’s continued growth and provide a second round of financing through EDC’s Investment Matching Program,” said Lissa Bjerkelund, EDC’s Vice-President, Investments and Mid-Market Lending. “Growing businesses like UgoWork are a testament to the success of Canada’s cleantech sector, and we are proud to support their mission to revolutionize the material handling industry with innovative energy solutions.” “Being an active contributor to UgoWork’s story of innovation is exactly the kind of role Investissement Québec wants to play with young companies and their teams. We are delighted to support the development of UgoWork’s solutions, which make manufacturing practices more efficient and sustainable. With this new round of financing, the company has all the tools it needs to meet the demands of its many international customers and suppliers, thereby fueling its growth and ensuring it remains competitive both here in Québec and beyond our borders,” declared Bicha Ngo, President and Chief Executive Officer, Investissement Québec. “UgoWork’s pioneering efforts in electrification and energy management greatly align with Desjardins’ mission to drive sustainable development,” said Mehdi Bakhty, Managing Director at Desjardins’ Tech & Innovation Banking. “By supporting UgoWork, Desjardins’ Tech & Innovation Banking team underscores our commitment to empowering companies with strong fundamentals and technology as well as forward-thinking and adaptable leadership. The company’s rapid, while still sustainable growth, coupled with its great position in a market ripe for disruption further enables our willingness to tailor creative ways to support it. This collaboration between major Québec and Canada institutions and the company goes hand in hand with Desjardins’ cooperative values of solidarity, integrity, and community development, and demonstrates our collective dedication to advancing the electrification of industries for a sustainable future,” he concludes. This new funding will be used to grow the company’s go-to-market efforts, extend its global distribution footprint, accelerate the development of its software and hardware platforms, and expand its headquarters and main production facility.
BSLBATT® relocates to new factory and triples production space to accelerate customer expansion
BSL New Energy Technology Co.. Ltd. (Brand: BSLBATT® ), an innovative high-tech company that designs and manufactures smart lithium-ion batteries (50% more efficient than similar products on the market) for industrial forklifts used in the warehousing and distribution industries, announced that it opened a new factory in Zhongkai, Huizhou on July 18, 2024 to complement its BSLBATT Global Fortune 500 and Top 100 customers with faster delivery capabilities and respond to the growth of lithium-ion battery pack sales worldwide. The new building has three times the production area of the original company. One building will now house all internal manufacturing operations, assembly, logistics, service center, and corporate headquarters. This move aligns with our growth strategy and responds to the growing market demand for BSLBATT® lithium batteries. President of BSLBATT®, Eric Yi, said, “The company is growing, and this move is part of the business plan. We didn’t expect that adding manufacturing space and increasing production in 2024 would become urgent. We saw the growing market share of lithium batteries in the material handling power market combined with the delayed demand last year in the first six months of 2024. We saw a perfect storm of orders!” “Our new building has three times the production area of the original company, which gives us plenty of room to grow,” said Mr. Lin Peng, Chief Technology Officer of BSLBATT®. “Having all elements of our internal manufacturing processes, service center, and corporate headquarters under one roof will make BSLBATT® more efficient. Our customers know we are ready to go the extra mile to ensure our batteries perform as they should, and we are committed to increasing battery reliability while accelerating battery production!” Bella Chen, Sales Director at BSLBATT®, emphasized the significance of this move, saying, “This new facility significantly increases our workforce, improves production efficiency, enhances production capacity, and more.” Haley Ning, COO at BSLBATT®, said, “We have achieved high double-digit growth each year for the past four years, which has driven our need to expand to supplement our product support and production infrastructure. The investment in the new Huizhou Zhongkai facility expands our production infrastructure to provide comprehensive and responsive delivery services to customers from global regions while, more importantly, reducing production and transportation costs for our company.” With more than 14,000 battery packs, BSLBATT® is a manufacturer in lithium battery applications, as reflected in its thought leadership and technology platform to lead customers toward clean, safe, and sustainable industrial and commercial energy solutions. The company is committed to delivering superior product performance, value, and support services, allowing customers to take their business to the next level while achieving greater profitability. For more information about BSLBATT, visit lithiumforkliftbattery.com.
More ROYPOW Lithium-ion Forklift Battery models obtain UL2580 Certification
Recently, ROYPOW has announced that several of its lithium-ion forklift battery models that comply with the BCI battery standards, including 24V, 36V, 48V, and 80V voltage systems, have received the UL 2580 certification. This is another achievement following the last UL certification of several products. It shows ROYPOW’s constant pursuit of quality and safety assurances for reliable and high-performing lithium battery solutions. BCI (Battery Council International) is a North American battery industry trade association. It has introduced BCI Group Sizes that categorize batteries based on their physical dimensions, terminal placement, electrical characteristics, and any special features affecting the battery fit. Manufacturers build their batteries according to these specifications of BCI Group Size for each vehicle. Companies use BCI Group Sizes to streamline finding the perfect match for the vehicle’s power needs and ensure proper battery fitment and performance. By sizing its batteries to specific BCI Group sizes, ROYPOW eliminates the need for battery retrofitting, significantly shortening installation time and enhancing efficiency. The 24V 100Ah and 150Ah batteries use the 12-85-7 size, the 24V 560Ah batteries the 12-85-13 size, the 36V 690Ah batteries the 18-125-17 size, the 48V 420Ah batteries the 24-85-17 size, the 48V 560Ah and 690Ah batteries the 24-85-21 size, and the 80V 690Ah batteries the 40-125-11 size. Forklift businesses can choose ROYPOW batteries for true drop-in replacements for conventional lead-acid batteries. UL 2580, a crucial standard developed by Underwriters Laboratories (UL), sets forth comprehensive guidelines for testing, evaluating, and certifying the lithium-ion batteries used in electric vehicles and covers environment reliability tests, safety tests, and function safety tests, addressing potential hazards like short-circuit, fire, overheating and mechanical failure to ensure that the battery can withstand the demanding conditions of daily use. Certified to the UL 2580 standard indicates that manufacturers comply with regulatory requirements and industry standards and that their batteries have undergone comprehensive and rigorous testing to meet recognized industry safety and performance standards. This assures clients that the batteries installed in their electric vehicles are ultra-safe, reliable, and perform optimally. After testing, ROYPOW several lithium-ion forklift battery models that meet the BCI standards successfully pass the UL 2580 certification, a significant breakthrough for the performance and safety of ROYPOW products. “The Li-ion material handling battery industry is experiencing massive growth, making safety a crucial concern. We are very proud to achieve this listing, which is a key milestone, serving as a powerful testament to ROYPOW’s commitment to powering the industry toward a safer and more effective future,” said Michael Li, Vice President of ROYPOW. ROYPOW batteries offer a full range of capacities from 100Ah to 1120Ah and voltages from 24V to 350V, suitable for Class I, II, and III forklift trucks. Each battery features industry-leading automotive-grade designs with a lifespan of up to 10 years, minimizing the need for frequent maintenance and battery swapping. With fast and efficient opportunity charging, maximized uptime is ensured, allowing continuous operation through multiple work shifts. The built-in intelligent BMS and unique hot aerosol fire extinguisher design enhance safety performance, setting it apart from other forklift battery brands. ROYPOW has specially designed explosion-proof and cold-storage batteries to tackle performance challenges in more demanding environments. Featuring an IP67 waterproof rating and unique thermal insulation, ROYPOW cold storage forklift batteries deliver premium performance and safety even at temperatures as low as -40℃. With these safe and robust solutions, ROYPOW batteries have become the choice of the world’s top 20 forklift brands.
Higher performance & lower TCO: Embrace Lithium Battery Technologies to empower future material handling
Forklifts are the workhorses of many industries for material handling, revolutionizing the movement of goods across manufacturing, warehousing, distribution, retail, construction, and more. As we enter a new era in material handling, the future of forklifts is marked by key advancements—lithium battery technologies. These technologies promise enhanced performance, efficiency, sustainability, and cost-effectiveness. Battery Type: Choose Lithium over Lead Acid For years, lead-acid batteries have been a capable solution for electric forklifts and dominated the market. With the ever-growing demands of global supply chains, most industries for material handling must optimize operations, reduce costs, and ensure timely deliveries, all while being environmentally conscious. Compared with traditional lead-acid battery solutions, lithium forklift batteries are up to the challenges of these requirements. Their advantages include: Higher energy density: Store more energy without increasing the size, making lithium-powered forklifts more agile in operations requiring tight maneuvers. Fast and opportunity charging: No memory effect and can be charged during breaks and between shifts. Increase equipment availability and maximize uptime for industries operating multiple shifts a day. More stable performance: Stable voltage at all levels of discharge for consistent performance without sudden power sag. No dangerous substances: Safe and environmentally friendly. Frees up construction of specific battery rooms and purchase of HVAC & ventilation equipment. Virtually zero maintenance: No regular water top-ups and daily checks. No need to remove the battery from the forklift for recharging. Reduce battery swapping needs, battery maintenance frequency, and labor costs. Longer service life: With a longer cycle life, one battery lasts for many years for reliable power. Enhanced safety: Intelligent Battery Management System (BMS) supports real-time monitoring and multiple safety protections. Advancements and Innovations of Lithium Technologies To enhance battery performance and safety as well as business profits, companies are investing heavily in the R&D of lithium technologies. For instance, ROYPOW develops anti-freeze forklift batteries for cold storage. With unique internal and external designs, these batteries are well-protected from water and condensation while maintaining optimal temperatures for stable discharge. This significantly enhances forklifts’ performance and safety, ultimately ensuring operational efficiency and productivity. Some manufacturers are also exploring next-gen battery technologies such as faster charging rates, high energy density options, advanced BMS, and more that could redefine the market. Moreover, as market demand continues to skyrocket, achieving productivity goals becomes more challenging, making the automation of forklift equipment a growing trend in modern warehousing. Therefore, developing lithium battery systems for automated forklifts becomes increasingly critical. In addition to product innovations and excellence, lithium forklift battery manufacturers also leverage various strategies to constantly navigate the dynamic environment. For instance, companies like ROYPOW are expanding their production capacities through modular production and shortening delivery times by stocking up in advance in overseas warehouses and establishing localized services. Moreover, some companies are trying to enhance the customer experience by offering training sessions for optimal battery use. All of these strategies contribute to improving efficiency and reducing total costs of ownership. Final Thoughts To conclude, though high upfront costs and variability in return on investment might be a hindrance in the short term for businesses to make the switch, lithium-ion technology is the future for material handling, offering competitive strengths in performance and total cost of ownership. With the continuous innovations and growth of lithium technologies, we can expect even greater improvements that reshape the future of the material handling market. By embracing these technologies, businesses can benefit from increased efficiency, enhanced safety, greater sustainability, and higher profits, positioning themselves at the forefront of the evolving material handling industry. About the Author: Recognized for industry thought leadership and customer value creation, Jodie Miller brings 15 years of experience in material handling and lithium energy storage system solutions to her position as Managing Partner of ROYPOW.
Flux Power receives OEM-Approval for new L-Series battery packs
L36 Addresses Customer Demand for UL Listed Heavy-Duty Battery Packs Optimized to Deliver Peak Performance, Featuring Patented SkyBMS Telematics and Active Cooling and Heating for Demanding Applications Flux Power Holdings, Inc., a developer of advanced lithium-ion energy storage solutions for the electrification of commercial and industrial equipment, has announced that a major original equipment manufacturer (OEM) in the material handling industry officially approved the new L36 battery pack for Class 1 3-Wheel Counterbalance forklifts, with 630 Ah and 840 Ah capacity options. This latest addition to Flux Power’s portfolio underscores the company’s commitment to delivering reliable, efficient, and environmentally friendly power solutions tailored to the unique demands of the material handling sector. “OEM approval for our L-Series: L36-630 Ah and L36-840 Ah battery packs validates our efforts in providing top-tier lithium-ion battery solutions that meet the rigorous standards of the industry,” said Ron Dutt, CEO of Flux Power. “This endorsement highlights our strong relationships and approvals with leading material handling OEMs, and our commitment to provide them with lower-cost and high-performance lithium-ion battery products. We are incredibly proud of our in-house engineering and software experts who are focused on designing lithium-ion battery packs like the L36 that are optimized for performance and safety. “As the material handling equipment industry grows and continues its transition from internal combustion to electric power, we believe our plug-and-play battery packs will continue to be chosen by OEMs for their forklifts and other equipment. With new product launches of heavy-duty models addressing customer demand and a new private label program for another top Forklift OEM launching this quarter, we are highly focused on securing new customers and supporting the migration to lithium of current customers,” concluded Dutt. Key Specifications of the L36 Battery Pack: Voltage: 36V Capacity: 630 Ah & 840 Ah Features: Integrated heaters and cooling Safety Features: Integrated battery management system (BMS) with overcharge, over-discharge, and thermal protection UL Listed: 2580 Forklift: Class 1 3-Wheel Counterbalance Forklifts The L36-630 Ah battery pack is designed to optimize performance and efficiency in Class 1 Forklift options. This pack has higher capacity options to enhance forklift operations by providing longer run times and reducing recharge frequency, thereby increasing overall productivity and efficiency. With its robust design and advanced battery management system, it ensures superior safety, a longer lifespan, and reduced total cost of ownership compared to traditional lead-acid batteries.
BSL Battery-Industrial cutting-edge technology and unparalleled expertise revolutionizes the material handling battery industry
Providing automotive-grade modular lithium battery systems that are transforming the material handling industry, BSL Battery – Industrial is at the forefront of innovation. With over 10 years of combined experience in manufacturing renewable energy and battery systems, BSL Battery – Industrial has revolutionized the market with significant investment, lean manufacturing capabilities, seamless supply chain integration, a team of design experts with 180 years of experience in the lithium battery industry, and a commitment to customer service. The purpose of this in-depth article is to examine how BSL Battery – Industrial’s lithium forklift batteries are different from other batteries on the market, and how the company ensures their durability and longevity. Through continuous innovation in lithium-ion batteries, BSL Battery – Industrial has achieved rapid growth and numerous milestones since its founding in December 2012. A professional R&D team of more than 100 engineers led by PhDs with an average of more than 20 years’ experience in power electronics, battery management systems, and energy storage inverters is established by BSL Battery – Industrial, which spends over 6.2% of its revenue on R&D in the field of new energy innovation every year. Our R&D team focuses on developing new energy system solutions, including power electronics, battery state-of-charge algorithms, system hardware and software design, and battery module and battery pack development. BSL Battery – Industrial focuses on innovation and quality and meets and exceeds international and North American performance, reliability, and safety standards. With more than 60 patents and awards, BSL Battery – Industrial has a comprehensive intellectual property protection system. BSL Battery – Industrial has always been proud of its strong R&D and manufacturing capabilities which have led to the company standing out, gaining wide recognition in the industry, and consolidating its position as a recognized leader in lithium-ion forklift batteries with a leading market share. The R&D team will continue to adhere to the principles of innovation and quality first despite these achievements. Recently, BSL Battery – Industrial is pleased to announce that our B-LFP48-615MH, B-LFP48-460MH, andB-LFP36-820MH lithium battery models have been certified by UL Solutions and tested to Revision 3, the latest and most stringent version of the UL safety standard! We are committed to excellence in product safety, design, and manufacturing. Together, we can make material handling safer and more efficient! There are many advantages to lithium-ion batteries, including a strong discharge, a stable voltage curve, faster lifting and driving speeds, and a lower cost of ownership. Compared to lead-acid batteries, lithium-ion batteries have a significantly longer service life, making them cost-effective and sustainable. An ideal choice for individuals and businesses seeking reliable and efficient power solutions, it is fast charging, maintenance-free, environmentally friendly, and operates at a wide range of temperatures. Battery – Industrial pioneered the transition from lead-acid batteries to lithium-ion batteries and from fossil fuels to electricity. With its automotive grade lithium batteries, BMS, and other accessories, the company offers a wide range of solutions, including industrial lithium batteries for the material handling industry. As the first supplier in the industry, BSL Battery – Industrial offers industrial lithium batteries from 24V – 768V and 52Ah – 2000Ah for heavy forklifts, multidirectional forklifts, and GSE. It uses LiFePO4 chemistry in its batteries to provide unmatched quality and reliability for electric forklifts, which outperforms other lithium-ion solutions in every aspect. With a design life of up to 10 years, 8 years or 12,000 hours warranty, fast charging capabilities, lightweight construction, longer charge retention time, easy installation and a range of battery options to suit different vehicle models, BSL Battery – Industrial’s LiFePO4 batteries are long-lasting and stable. Aside from offering greater chemical and thermal stability, BSLBATT® LiFePO4 batteries also include multilayer protection against water infiltration, acid spills, corrosion, and contamination that could damage the battery and put the user at risk. By eliminating routine maintenance and reducing costs, the transition from lead-acid to lithium-ion batteries is seamless. The BSL Battery – Industrial product line continues to improve. BSLBATT’s latest generation B-LFP48-460MH battery goes one step further with a continuous discharge current of 600A, a maximum discharge current of 1200A, and a peak discharge current of 1800A, allowing for faster acceleration and higher speeds. Hard-working Class I, II, and III forklift batteries that meet the gold standard. As the company continues to refine its battery systems and explore new applications, it remains committed to expanding its global presence. BSLBATT has established a global network with manufacturing centers in China, subsidiaries in the United States, Netherlands, Turkey, South Korea, Mexico and South Africa, established successful partnerships with many well-known brands, and supplies forklifts from various brands to more than 200 dealers. More than 10 forklift manufacturers provide battery communication matching, including Toyota, Hyster-Yale, Combilift, Raniero, Clark, HELI, Xilin, Crown, Doosan, HYUNDAI, etc. Its success on the market can be attributed to all these efforts. The global sales and service network system enables the company to ensure seamless supply chain, timely supply, worry-free aftersales service and responsive technical support for warehouse managers of material handling who are looking to upgrade their power solutions, so that the company maintains its position as a trusted and preferred supplier of lithium batteries for material handling applications. BSL Battery – Industrial will continue to promote the energy revolution as a pioneer in the lithium-ion battery market to create a brighter and more sustainable future. BSL Battery-Industrial has gained good recognition in many markets, including China, ASEAN, Australia, South Asia, the Middle East, America, and Europe. To enhance its competitiveness in these regions, BSL Battery-Industrial is actively seeking local distributors and partners. Feel free to contact our representatives at inquiry@bsl-battery.com or 0752-2819-469! Visit lithiumforkliftbattery.com for more information about BSLBATT.
Ampure appoints D.J. Gregory to newly created President of Industrial PosiCharge position
Gregory to oversee the Material Handling and Ground Service Equipment business units Ampure, an innovative provider of electric vehicle (EV) and industrial charging solutions, formerly known as Webasto Charging Systems, has announced the selection of D.J. Gregory to the newly created role of President of Industrial PosiCharge (IPC). Gregory will oversee and provide expertise to the industry’s leading Material Handling and Ground Service Equipment product teams, a principal sector of focus for the organization. He will report directly to Steven Van Camp, operating partner at Transom Capital Group. In his new role, Gregory brings more than 15 years of relevant experience as an operating executive, where he focused on the intersection of legacy physical technologies and the digital products and services key to modernizing their growth. “When we were introduced to the Ampure opportunity, we realized the strong potential for the industrial charging business, IPC, and the need for leadership and autonomy,” said Van Camp. “We ran a diligent process and found in D.J., an experienced operator and strategic business builder and we look very much forward to a long and strong partnership.” “I feel lucky to have the opportunity to lead the IPC organization, grow the industry-leading Posicharge brand, and expand the Material Handling and Ground Service Equipment product teams,” said Gregory. “This is a very exciting time to be at Ampure, and I’m happy to be part of its future growth.” Gregory earned his Bachelor of Science in Economics from the Wharton School of Business at the University of Pennsylvania and holds a Juris Doctor degree from Pepperdine University’s Caruso School of Law. He lives with his wife and their daughter in the Echo Park area of Los Angeles. Built with state-of-the-art data-driven technology, PosiCharge industrial smart charging systems boost performance and safety while reducing operating costs. PosiCharge products allow for fast-charging systems through one central platform and receive real-time data instantly with actionable intelligence. Additionally, users can monitor vehicle location, type, battery monitor identification devices (BMID), battery ID, and pending assets.
How to choose the best battery system for your forklift
Material-handling electric vehicles use two types of batteries: lithium-ion (Li-ion) and lead-acid batteries. The main deciding factors when choosing the right battery for your forklift are maintenance, price, efficiency, sustainability, application, and TCO (total cost of ownership). With so many options available, choosing the best lithium-ion system for a forklift can be a challenge. Here’s a comprehensive guide to help you understand the considerations and choose the perfect forklift power solution. Assess your power needs Consider your power needs before diving into battery systems. With the right battery for your equipment, you can maximize your organization’s efficiency and save money. Estimate their power consumption (in watts) and average daily usage hours. Our expert sales engineers can assist you in determining your usage. As a result of this assessment, you will have a clear understanding of your energy needs and will be able to choose a battery system that meets your requirements. Discover the types of batteries Lead-acid and lithium batteries are the two main types of forklift batteries. Here are some pros and cons of each type: Batteries made of lead acid have the shortest lifespan, the lowest depth of discharge, the heaviest weight, and the most frequent replacements. In traditional lead-acid batteries, there are two types: flooded lead-acid batteries (FLA) and sealed lead-acid batteries (SLA). Compared to FLA batteries, SLA batteries require less maintenance, such as checking the water level on a regular basis. Compared to traditional lead-acid batteries, absorbent glass mat (AGM) batteries offer lower maintenance costs and slightly better performance in cold temperatures. Lithium batteries: Lithium-ion batteries offer high energy density, lightweight design, and long life in forklift power systems. Lithium batteries have a lifespan ten times longer than lead-acid batteries. Despite their higher cost, lithium batteries charge faster, discharge deeper, and have a longer cycle life than lead-acid batteries. Over time, lithium batteries can save significant amounts of money because they don’t need to be replaced as frequently as lead-acid batteries. In addition to having greater power and energy capacity, lithium batteries also take up less space than lead-acid batteries. Additionally, they do not emit toxic fumes, making them safer in a wider range of environments. Moreover, not all lithium batteries are the same. Compared with lithium cobalt-based battery chemistries like NMC, LCO, and NCA, lithium iron phosphate batteries like the BSLBATT are the most environmentally friendly and non-toxic. Factors to consider It would help if you considered the following factors when choosing a battery system for your forklift fleet: Capacity： The capacity of a battery is measured in ampere-hours (Ah), watt-hours (Wh), or kilowatt-hours (kWh). A battery’s energy represents the power it can deliver over time. Ensure your battery system has enough capacity to meet your daily energy needs, as well as some buffer in case of unexpected circumstances. Lead-acid batteries often have a “rated” capacity that is much higher than their actual or usable capacity. The reason for this is that lead-acid batteries cannot be discharged more than 50% at a time, unlike lithium batteries, which can be discharged to around 100%. Cycle life： Battery cycle life is the number of charge and discharge cycles a battery can withstand before its capacity is greatly reduced; it is important to understand this, especially for long-term forklift users. Lithium batteries have a longer cycle life than lead-acid batteries, making them an affordable choice over time. BSLBATT lithium batteries cycle 3,500 times or more, and higher discharge rates have little effect on cycle life. Lead-acid batteries, however, are generally only capable of 300-500 cycles, as higher discharge levels will significantly reduce their life span. Size： Depending on the type of lift equipment and its intended use, weight, size, and voltage can vary greatly. For different types and sizes of electric vehicles, voltage options such as 24V, 36V, 48V, 80V, 96V, and 144V are available. Understanding your vehicle needs is therefore essential to selecting the right vehicle. Recharge：Your business’ efficiency depends significantly on how quickly your vehicle can charge, and how long it takes to charge. Lithium-ion batteries, for instance, charge faster and easier than lead-acid batteries. The charging process for lead-acid batteries requires a dedicated space with ventilation and temperature control, whereas lithium-ion batteries can be charged on the spot. Maintenance：How you maintain your vehicle plays a major role in choosing the right forklift battery. You should consider factors such as battery life and watering systems when making your decision. Lead-acid batteries require a watering system to function at maximum capacity, while lithium-ion batteries are sealed and do not require one. In addition to providing: Safety： Better value for money, lithium-ion batteries last longer and have more cycles than lead-acid batteries. Temperature performance: Keeping your team safe and minimizing workplace risks should always be a priority for every organization. Lead-acid batteries contain toxic sulfuric acid, which can cause spills when adding water, overheating, gas release, and health risks associated with old or corroded batteries. On the other hand, lithium-ion batteries are sealed, eliminating acid spills, corrosion, sulfation, and contamination risks. Cost: You should choose a battery system that will perform effectively in a wide range of temperatures you may encounter during your travels. As an example, BSLBATT’s Cold Storage Series lithium batteries can charge at temperatures as low as -35°C. Choosing the right battery for your fleet is always influenced by price. Lead-acid batteries are often thought to be cheaper than lithium-ion batteries, but this is not true. Long-term, lithium-ion batteries are much cheaper than lead-acid batteries. In addition to not requiring water maintenance, lithium-ion batteries have a longer life, require less energy, and require less time to maintain, making them a more cost-effective investment than lead-acid batteries. Lithium-ion forklifts with full integration Currently, BSL’s lithium batteries are compatible with a variety of Toyota, Hyster & Yale, CLARK, Combilift, Heli, and Raniero forklifts designed specifically for fully integrated lithium-ion power. High-capacity electric forklifts reduce emissions, fuel consumption, and maintenance costs while providing ICE-like performance. You should carefully consider your power needs, battery type, capacity, cycle life, charging source, size, safety, maintenance, temperature performance, and cost when choosing a battery system for your forklift. When you evaluate these factors and conduct thorough
Empowering material handling productivity with forklift battery chargers
Forklift battery chargers are essential for ensuring the top performance and longevity of lithium batteries. Understanding how to use and maintain these chargers can help you maximize battery efficiency and reduce operational downtime. Charge with Forklift Battery Chargers When the battery level drops below a certain threshold, an alert will prompt charging. It’s then time to drive to the charging area, switch off the forklift, and open the charging cabin and protective cover. Before charging, inspect the charger cables, charging sockets, charger casing, and other equipment to ensure they are in proper working condition. Check for signs of water and dust ingress, burning, damage, or cracks. If none are present, proceed with charging. To begin with, detach the charging gun. Connect the charger to the power supply and the battery to the charger. Next, press the start button. Once the system is free of faults, the charger will commence charging, accompanied by the illumination of the display and indicator light. The display screen will provide real-time charging information such as current charging voltage, charging current, and charging capacity, while the indicator light strip will display the charging status. In contrast to lead-acid batteries, lithium-ion batteries charge rapidly, often reaching full capacity from 0% in just a few hours. Once fully charged, remove the charging gun, secure the protective cover, close the hatch door, and disconnect the charger from the power supply. Lithium-ion batteries also support opportunity charging, which means they can be charged during short breaks without affecting their cycle life. This allows for flexible and efficient charging throughout the workday. In the event of an emergency during charging, it is crucial to immediately press the stop/pause button to prevent potentially dangerous situations such as electrical arcing. Typically, it is advisable to use batteries with their corresponding chargers to safeguard your warranty and ensure streamlined and effective technical support. However, if you opt to use other brands of chargers, consider factors such as compatibility with the battery’s specifications, charging speed, efficiency rating, available technologies and functions, connector details, physical space for charging devices, and overall cost, lifespan, and warranty of different brands. With all these factors in mind, you’re making such a decision that will ensure smooth forklift operation, promote battery longevity, minimize the frequency of battery replacement, and contribute to operation cost savings over time. Proper Handling and Care for Forklift Battery Chargers While most forklift battery chargers are built to be durable and reliable with robust construction and design, unexpected faults can still occur. When this occurs, it’s recommended to check with the manufacturers and consult with a professional or staff with specialized training for proper guidance to prevent more significant problems that could lead to costly maintenance or replacements, and possibly safety hazards to forklift operators. To ensure the longevity and efficiency of your forklift battery charger, it’s crucial to follow correct charging practices, inspect regularly, and do not expose the chargers to extreme environmental conditions such as excessive heat and cold could affect their performance and lifespan. Moreover, charging, inspections, maintenance, and repairs should be carried out by a well-trained and experienced professional. Improper handling due to lack of training or instructions could lead to charger damage and potential hazards. By performing proper practices, your forklift battery charger can reliably serve your business for many years to come. Summary To conclude, a forklift battery charger is an integral part of modern warehousing. Knowing more about the chargers, you can enhance the material handling efficiency of your forklift fleet operations, thereby maximizing the return on your battery charger investment. About the Author: Recognized for industry thought leadership and customer value creation, Jodie Miller brings 15 years of experience in material handling and lithium energy storage system solutions to her position as Managing Partner of ROYPOW.
Thermal Runaway: Counterfeit or knockoff Lithium-Ion Battery Warning: Proper handling of overheating Lithium-Ion Batteries
Video from Power Tool Institute details correct procedures The Power Tool Institute, an organization for power tool safety resources, information, and education, has released a new video demonstrating how to properly handle a battery that’s in thermal runaway. A lithium-ion battery that is too hot to touch, melting, smoking, or on fire may be in thermal runaway, which can be caused by misusing or abusing the battery, such as by dropping, puncturing, damaging, or exposing the battery to liquids. Lithium-ion batteries, when purchased by an OEM for their respective tools, are safe. More and more counterfeit and knockoff batteries have appeared on the market and can cause serious issues, including fires. As detailed in the video, the quickest way to cool down and stop an overheating lithium-ion battery is to immerse the battery in a sturdy container filled with water and keep it there for 24 hours. The new video can be viewed at https://www.takechargeofyourbattery.com/videos/safe-handling-of-overheated-lithium-ion-batteries/. Before immersing a battery, there are some things to keep in mind: Don’t physically touch the battery to move it; instead, use something like a long-handled shovel. Wear PPE to protect eyes and skin. Move the battery at least 15 feet away from combustible materials. If the battery is connected to a tool or charger, don’t try to disconnect it. It’s better to sacrifice those items than risk being injured. Put them in the water as well. Be sure to first unplug the charger from the wall outlet. It’s important to leave the battery immersed for at least 24 hours so additional cells within the battery don’t re-ignite. Even if you don’t see flames, the thermal runaway may not be over. While one cell is cooling down, a different cell might be heating up. Once it is safe to dispose the battery, never throw it into the trash or a municipal recycling bin. Instead, take it to a local recycling center or place it in a receptacle specifically designed for recycling batteries. In general, when you take care of your batteries, they will take care of you. However, it’s still important to be aware of proper safety procedures in the event of an emergency like thermal runaway. For more information and helpful power tool safety tips, visit https://www.powertoolinstitute.com/.
Forklift Battery Safety Tips & Safety Practices for Forklift Safety Day 2024
Forklifts are essential workplace vehicles that offer immense utility and productivity boosts. However, they are also associated with significant safety risks, as many workplace transport-related accidents involve forklifts. This underscores the importance of adhering to forklift safety practices. National Forklift Safety Day, promoted by the Industrial Truck Association, is dedicated to ensuring the safety of those who manufacture, operate, and work around forklifts. June 11, 2024, marks the eleventh annual event. To support this event, ROYPOW will guide you through essential forklift battery safety tips and practices. A Quick Guide to Forklift Battery Safety In the world of material handling, modern forklift trucks have gradually shifted from internal combustion power solutions to battery power solutions. Therefore, forklift battery safety has become an integral part of overall forklift safety. Which is Safer: Lithium or Lead Acid? Electric-powered forklift trucks typically utilize two types of batteries: lithium forklift batteries and lead-acid forklift batteries. Each type has its advantages. However, from a safety perspective, lithium forklift batteries have clear benefits. Lead-acid forklift batteries are made of lead and sulfuric acid, and if improperly handled, the fluid can spill. Additionally, they require specific vented charging stations as charging can produce harmful fumes. Lead-acid batteries also need to be swapped during shift changes, which can be hazardous due to their heavy weight and the risk of falling and causing operator injuries. In contrast, lithium-powered forklift operators do not have to handle these hazardous materials. They can be charged directly in the forklift without swapping, which reduces related accidents. Moreover, all lithium-ion forklift batteries are equipped with a Battery Management System (BMS) that provides comprehensive protection and ensures overall safety. How to Choose a Safe Lithium Forklift Battery? Many lithium forklift battery manufacturers incorporate advanced technologies to enhance safety. For instance, as the industrial Li-ion battery leader and a member of the Industrial Truck Association, ROYPOW, with a commitment to quality and safety as the top priority, constantly strives to develop reliable, efficient, and safe lithium power solutions that not only meet but exceed safety standards to deliver optimal performance and reliability in any material handling application. ROYPOW adopts LiFePO4 technology for its forklift batteries, which has been proven the safest type of lithium chemistry, offering superior thermal and chemical stability. This means they’re not prone to overheating; even if punctured, they won’t catch fire. The automotive-grade reliability withstands tough uses. The self-developed BMS offers real-time monitoring and intelligently prevents overcharging, over-discharge, short circuits, etc. Moreover, the batteries feature a built-in fire extinguishing system while all materials used in the system are fireproof for thermal runaway prevention and added safety. To guarantee ultimate safety, ROYPOW forklift batteries are certified to meet rigorous standards such as UL 1642, UL 2580, UL 9540A, UN 38.3, and IEC 62619, while our chargers adhere to UL 1564, FCC, KC, and CE standards, incorporating multiple protective measures. Different brands may offer varying safety features. Therefore, it’s essential to understand all the different aspects of safety in order to make an informed decision. By investing in reliable lithium forklift batteries, businesses can enhance workplace safety and productivity. Safety Tips for Handling Lithium Forklift Batteries Having a safe battery from a trusted supplier is a great place to start, but the safety practices of operating the forklift battery are also important. Some tips are as follows: Always follow the instructions and steps for installation, charging, and storage given by the battery manufacturers. Do not expose your forklift battery to extreme environmental conditions such as excessive heat and cold could affect its performance and lifespan. Always turn off the charger before disconnecting the battery to prevent arcing. Regularly check electrical cords and other parts for signs of fraying and damage. If there are any battery failures, maintenance and repairs need to be carried out by an authorized well-trained, and experienced professional. A Quick Guide to Operation Safety Practices In addition to the battery safety practices, there are more that forklift operators need to practice for the best forklift safety: Forklift operators should be in full PPE, including safety equipment, high-visibility jackets, safety shoes, and hard hats, as required by environmental factors and company policies. Inspect your forklift before each shift through the daily safety checklist. Never load a forklift exceeding its rated capacity. Slow down and sound the forklift’s horn at blind corners and when backing up. Never leave an operating forklift unattended or even leave keys unattended in a forklift. Follow the designated roadways outlined at your worksite when operating a forklift. Never exceed speed limits and stay alert and attentive to your surroundings when operating a forklift. To avoid hazards and/or injury, only those who have been trained and licensed should operate forklifts. Never allow anyone under the age of 18 to operate a forklift in non-agricultural settings. According to the Occupational Safety and Health Administration (OSHA), over 70% of these forklift accidents were preventable. With effective training, the accident rate may be reduced by 25 to 30%. Follow the forklift safety policies, standards, and guidelines and participate in thorough training, and you can significantly enhance forklift safety. Make Every Day Forklift Safety Day Forklift safety is not a one-time task; it’s a continuous commitment. By fostering a culture of safety, staying updated on best practices, and prioritizing safety every day, businesses can achieve better equipment safety, operator and pedestrian safety, and a more productive and secure workplace.