Batteries/Chargers Archives - Material Handling Wholesaler

Hyster makes Plant Engineering product of the year list for innovative forklift charging solution

Thu, 10 Jul 2025 15:14:24 +0000

Onboard charging solution allows lithium-ion powered equipment to charge from standard 120- and 240-volt electrical outlets, enabling more operations to leverage electric forklifts Hyster has announced product of the year honors for its onboard charging solution, with Plant Engineering magazine recognizing the solution with a bronze award in the electrical, power, and lighting category. Available on several counterbalanced Hyster® forklifts with integrated lithium-ion battery power, the onboard charging solution allows trucks to be charged using standard, commonly available electrical outlets, rather than requiring dedicated higher-capacity charging infrastructure. “Onboard charging helps address a major challenge that has prevented some operations from taking advantage of lithium-ion power,” says Josh Eby, Global Product Manager, Hyster. “The flexibility to simply plug into a common electrical outlet makes electric forklifts a stronger fit for a much broader range of applications, and this recognition by the readers of Plant Engineering further validates our approach to making electric forklifts more accessible.” The onboard charging option is available on several Hyster lift trucks with lift capacities ranging from 4,000 to 8,000 pounds. This charging flexibility makes lithium-ion-powered forklifts a stronger fit for applications with intermittent charging availability, like agriculture and construction, or lower-hour applications that do not require fast charging, like retail and light manufacturing. It also enables businesses to rent electric forklifts without having to alter their electric infrastructure, and even enables recharging via generator when power is unreliable or unavailable. This onboard charging option includes a charging cable with a 240-volt 50-amp connection, adaptors for both 240-volt 30-amp and 120-volt 12-amp plugs, and an out-of-the-way storage bin located to the left of the seat for all cables and adaptors. Depending on the forklift model, operators could expect to get about one hour of medium-duty usage from as little as a 40-minute 6kW (240-volt) charge or a two hour and 40-minute 1.4kW (120-volt) charge. The addition of the onboard charging option does not affect the ability for units to charge quickly via typical offboard chargers.

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CLARK Material Handling to launch CLARK FUSION Lithium batteries factory-installed

Mon, 07 Jul 2025 14:30:13 +0000

CLARK Material Handling Company has announced the factory installation of FUSION Lithium battery technology on its SE235, SEC, SET, and SES models. Available starting July 16, 2025, this next-generation power solution delivers longer battery life, faster charging, and zero maintenance, giving customers more uptime, lower total cost of ownership, and simplified operations from day one. A Smarter, Cleaner Power Solution CLARK FUSION batteries can replace three lead-acid batteries, reducing the battery cost by 50%. They can run for up to 8 hours in regular mode (or two full shifts with opportunity charging). FUSION Lithium makes it easier than ever to power through demanding shifts. “Customers want simplicity, performance, and value—and the CLARK FUSION Lithium battery delivers on all three,” said Brandon Bullard, Vice President of Sales at CLARK Material Handling Company. “This is a game-changer for operations looking to reduce maintenance, eliminate downtime, and stay productive around the clock. And because these batteries are factory-installed, our dealers and National Accounts can put them to work immediately with zero setup headaches.” Charge Anywhere. Operate Longer. Spend Less. FUSION Lithium batteries charge in approximately 2 hours and require no cooling time, allowing for flexible, on-the-go opportunity charging throughout the workday. Unlike traditional batteries, there’s no need for dedicated charging rooms, saving space and reducing facility costs. ZERO-ZERO-ZERO Maintenance Forget watering schedules, acid refills, or cleanup. FUSION Lithium batteries are completely maintenance-free, with no acid refills, no watering, no spills, and no risk of contamination from tires or shoes. It’s a cleaner, safer choice for modern warehouse environments.

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NexSys®+ Outdoor chargers from EnerSys® provide UL-certified charging option

Thu, 26 Jun 2025 14:14:41 +0000

EnerSys has gained Underwriter Laboratories (UL) approval (UL1012) for its NexSys®+ Outdoor chargers, the newest innovation in the company’s line of high-quality industrial charging solutions. Offering the same capabilities as their advanced NexSys®+ chargers, the NexSys®+ Outdoor charger is protected by a NEMA 3R and IP54-rated enclosure for resistance to common weather conditions, providing a safe and dependable charging option for battery-powered material handling and airport ground support equipment that operates outdoors. According to Alex Capellini, Director of Product Management, Electronics and Accessories, Motive Power at EnerSys, “Our new NexSys®+ Outdoor charger provides electric-powered equipment fleet operating outdoors an advanced, highly-efficient charging option. This new UL certification further underscores the value all our charger products can deliver to fleets seeking to improve operations, whether they run indoors, outdoors, or both.” NexSys®+ Outdoor chargers automatically regulate internal temperature for consistent performance and offer automatic and manual start/stop functionality for added convenience. Excellent for charging equipment at building material and rental yards, airports, farms, ports, and cargo terminals, each NexSys®+ Outdoor charger can deliver up to 94% charging efficiency and features intuitive operating controls with a crisp 4.3-inch color display. “In May, our 80-volt NexSys®iON lithium-ion batteries achieved the latest UL2580 Rev3 certification. To receive another UL listing within just a few months later for our NexSys®+ Outdoor charger is a result of hard work and our commitment to customer safety,” added Christina Warn, Global Director of Marketing, Motive Power at EnerSys. “The well-being of our customers has always been a core focus at EnerSys, and our NexSys®+ Outdoor chargers offer an advanced, UL-certified outdoor charging solution exemplifying that focus.”

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East Penn structures its Executive Leadership Team with separate roles for CEO and President

Wed, 18 Jun 2025 18:57:02 +0000

East Penn Manufacturing Co. has announced the restructuring of its executive leadership team, with separate roles for the positions of Chief Executive Officer and President. Effective September 29, 2025, Pete Stanislawczyk will be promoted to Chief Executive Officer, and Christy Weeber will be promoted to the Company’s President. At that same time, Chris Pruitt, 63, will retire as President and CEO and will serve as the Executive Chairman of East Penn’s Board. Mr. Stanislawczyk will be promoted from his current role as the Executive Vice President and Chief Commercial Officer. He was formerly the Senior Vice President of Transportation and Diversified Sales. In his new role, Mr. Stanislawczyk will oversee the company’s Operations and Commercial areas of the business, which include Manufacturing and Distribution, Engineering, Sales, and Marketing, as well as serve on the East Penn Board of Directors. Ms. Weeber will be promoted from her current role as the Executive Vice President and Chief Financial Officer. She was formerly the Senior Vice President of Finance. In her new role, she will oversee Finance, Legal, Personnel, and IT as well as serve on the East Penn Board of Directors. Mr. Pruitt has served as East Penn’s President and President/CEO for 11 years and has been with the company for over 31 years, holding various financial positions, including Chief Financial Officer. Mr. Stanislawczyk has led the organization’s commercial strategies and sales efforts throughout his 33-year career at East Penn, spanning various sales roles. He has also been an important contributor to key industry efforts, including a Battery Council International briefing on Capitol Hill, and through his service as an active member of MEMA, the Vehicle Suppliers Association, and as a past member of the Board of Governors for the Automotive Sales Council. Ms. Weeber has been instrumental in supporting and sustaining the company’s financial structure, as well as developing new ways to bring efficiencies to its operations, during her 13 years with the company. She joined East Penn as Manager of Internal Audit and has had extensive experience in auditing, research accounting, budgeting, and financial report preparation. “It has been a true honor to serve as President and CEO for the last eleven years,” said Chris Pruitt. “I have high expectations for the future of the company. Pete and Christy will carry on the legacy and mission of East Penn alongside a very accomplished management team and the full support of the Founding Family.” As President and CEO, Mr. Pruitt has worked diligently to establish a legacy that fosters growth and advancement while upholding the company’s culture. His strategic oversight of every segment of the business has positioned the company well for the future leadership team and the next generation of employees.

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Detecting lithium deposition in your battery: A critical guide to battery health monitoring

Fri, 13 Jun 2025 12:59:26 +0000

Lithium deposition represents one of the most destructive degradation mechanisms affecting modern battery systems, particularly in applications demanding fast charging and extreme operating conditions. This phenomenon, where metallic lithium accumulates on battery anodes instead of properly intercalating into the electrode material, poses significant risks to battery performance, longevity, and safety. Recent advances in detection methodologies, including electrochemical impedance spectroscopy, differential pressure sensing, and incremental capacity analysis, are revolutionizing how researchers and engineers monitor battery health in real-time. These innovations promise to enable safer fast-charging protocols while preventing catastrophic battery failures that can lead to thermal runaway and fire hazards. Understanding Lithium Deposition: The Silent Battery Killer Lithium deposition, also known as lithium plating, occurs when lithium ions accumulate on the anode surface as metallic deposits rather than intercalating into the electrode material as intended. This process fundamentally disrupts the normal electrochemical operation of lithium-ion batteries, creating a cascade of problems that can ultimately render the battery unsafe and unusable. The mechanism begins when the anode potential drops close to or below the lithium/lithium-ion equilibrium potential of 0V versus Li/Li+, causing lithium ions to undergo reduction and form solid metallic lithium rather than properly inserting into the graphite layers. The conditions that promote lithium deposition are increasingly common in modern battery applications. Fast charging protocols, which are essential for electric vehicle adoption, create high current densities that can overwhelm the anode’s ability to intercalate lithium ions efficiently. Low-temperature operation, another critical requirement for electric vehicles in cold climates, significantly slows the intercalation kinetics and makes lithium plating more likely to occur. Additionally, overcharging scenarios, whether intentional or accidental, can drive the anode potential into the lithium deposition regime, creating dangerous conditions within the battery. The morphology of lithium deposits varies significantly depending on operating conditions and can take several forms, including dendritic structures that pose particular safety risks. Research has shown that lithium deposits can grow as both dendritic and granular formations, with dendritic growth being particularly concerning due to its potential to penetrate the battery separator. These dendrites can create internal short circuits, leading to thermal runaway and potential fire hazards. The deposits also consume active lithium within the battery, directly contributing to capacity loss and shortened cycle life. Detection Methods: From Laboratory to Real-World Applications Electrochemical Impedance Spectroscopy (EIS) Electrochemical impedance spectroscopy has emerged as one of the most sensitive and informative methods for detecting lithium deposition in battery systems. This technique involves applying small-amplitude alternating current signals across a range of frequencies and measuring the battery’s impedance response. The power of EIS lies in its ability to deconvolute complex electrochemical processes occurring within the battery, revealing subtle changes that indicate the onset of lithium deposition. Recent research has demonstrated that the distribution of relaxation times (DRT) analysis of EIS data can reveal distinctive peaks associated with lithium plating that are not present in healthy batteries. This approach has proven effective in both experimental coin cells and commercial battery formats, suggesting broad applicability across different battery designs. The method’s sensitivity allows for the detection of lithium deposition before extensive growth occurs, providing an early warning system that could prevent more serious battery degradation. Differential Pressure Sensing Differential pressure sensing represents a particularly innovative approach to lithium deposition detection that measures real-time changes in cell pressure per unit of charge (dP/dQ). This method capitalizes on the fact that lithium deposition creates distinct pressure signatures that differ from normal lithium-ion intercalation processes. By comparing the measured dP/dQ values with established thresholds based on normal intercalation behavior, the onset of lithium plating can be detected with high precision. The practical advantages of differential pressure sensing are significant, particularly for integration into battery management systems. Unlike some detection methods that require complex electrochemical measurements, pressure sensing can be implemented using relatively simple sensors that are already being explored for other battery monitoring applications. Research has demonstrated that this method can effectively detect and mitigate lithium plating triggered by low-temperature conditions, where conventional static charging protocols would lead to catastrophic lithium deposition. Incremental Capacity Analysis (ICA) Incremental capacity analysis provides another valuable tool for detecting lithium deposition by examining changes in the battery’s capacity-voltage relationship over time. This method analyzes the derivative of capacity with respect to voltage (dQ/dV), creating characteristic peaks that can shift or change shape when lithium deposition occurs. The technique is particularly valuable because it can be implemented using standard battery testing equipment without requiring specialized instrumentation. ICA has proven effective in confirming lithium deposition detection results obtained through other methods, providing a complementary approach that strengthens overall detection confidence. The method’s ability to track long-term changes in battery behavior makes it particularly suitable for monitoring battery degradation over extended cycling periods. Research has shown that ICA can detect the irreversible capacity changes associated with lithium deposition, providing quantitative information about the extent of degradation. Why Early Detection is Crucial: Impact Across Industries The development of reliable lithium deposition detection methods has profound implications for battery technology advancement and practical applications. For electric vehicle manufacturers, these detection capabilities could enable more aggressive fast-charging protocols while maintaining safety standards, potentially reducing charging times from hours to minutes. The ability to detect lithium deposition in real-time allows for dynamic adjustment of charging parameters, optimizing the balance between charging speed and battery longevity. In grid-scale energy storage applications, lithium deposition detection becomes critical for maintaining system reliability and preventing costly failures. Large battery installations represent significant capital investments, and the ability to detect degradation mechanisms early can prevent catastrophic failures that could result in system downtime and safety hazards. The implementation of sophisticated monitoring systems incorporating multiple detection methods could significantly improve the economic viability of large-scale battery storage. Research into controlled lithium deposition has also revealed potential benefits when properly managed. Studies have shown that specific pressure conditions can be used to create ideal lithium morphologies with high electrode density and excellent reversibility. This research suggests that future battery designs might deliberately incorporate controlled lithium deposition as a performance enhancement mechanism,

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Exide Technologies to present latest energy storage solutions for data center applications at Data Centre World Frankfurt

Wed, 04 Jun 2025 16:13:35 +0000

Exide to exhibit at Data Centre World Frankfurt on 4th and 5th June Comprehensive energy storage solutions and services for data centers Solition Data Center, Sprinter Pure Power AGM and Solition Mega to feature Visit Exide Technologies at hall 8, stand J151 Exide Technologies, an international leader in battery storage solutions, will present its Solition Data Center system, as well as its next-generation Sprinter Pure Power AGM battery range and its Solition Mega energy storage solutions, at Data Centre World Frankfurt on the 4th and 5th June 2025. As the digital economy, along with artificial intelligence (AI), continues to evolve, data centers are facing increasing demands for capacity, energy efficiency and sustainability. At the same time, uninterrupted operation remains critical. Choosing the right backup and grid support power system, therefore, is more essential than ever. As a trusted and reliable partner to data centers and UPS system providers for decades, Exide Technologies supports its customers with a full suite of advanced energy storage solutions. Boasting expertise and a proven pedigree in battery sizing, energy management and local project execution, Exide is the ideal partner. Discover Exide’s Data Centre World exhibits Sprinter Pure Power batteries are based on next-generation AGM thin plate pure lead technology, engineered for AI integration, grid support, and maximum reliability and performance in high-demand large-scale colocation and hyperscale data centers. The robust thin plate design provides excellent energy transfer, while specialized polypropylene containers help minimize water vapor emissions and extend service life. Meanwhile, the Solition Data Center represents Exide’s most advanced lithium-ion energy storage solution yet, developed specifically for data center and commercial UPS applications. It comprises smart fire protection, mixed battery support and a compact design with 60% less footprint. It cuts operating costs by up to 80% and features a smart BMS for real-time monitoring and minimal maintenance. Meeting today’s power demands Raf Bruggeman, Director Global UPS & Datacenter Segment Energy Solutions at Exide Technologies, said: “We’re excited to return to Data Centre World Frankfurt, an event that continues to set the tone and lead the way for innovation and sustainability in our industry. “We’re proud to present a portfolio that meets today’s grid support and backup power demands and drives long-term value and environmental responsibility. Visit Exide Technologies at Data Centre World Frankfurt 2025 at stand J151 in hall 8, to explore its innovative solutions for Data Centre UPS and beyond. For more information about Exide Technologies, visit Data Center | Exide

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EnerSys and Mitsubishi Logisnext Americas bring the power of choice to material handling operations

Wed, 28 May 2025 16:33:11 +0000

EnerSys is one of the world’s leading manufacturers and providers of material handling, automation, and fleet solutions to provide Fleet, Operations, and Facility Managers with new choices to power their forklift equipment. As new members of the Logisnext Promatch® parts program, customers can now choose from both HAWKER® and EnerSys® proven traditional lead-acid batteries, as well as advanced maintenance-free thin plate pure lead (TPPL) batteries. These options, available since March 17, 2025, empower material handling operations to optimize equipment productivity while minimizing or even eliminating downtime for battery maintenance in their operations. “This new partnership benefits Logisnext customers with several battery and charger options from both EnerSys® and HAWKER®. Whether an operation is running Mitsubishi Forklift Trucks, Cat® Lift Trucks, or forklifts from Jungheinrich® or UniCarriers®, the addition of EnerSys and HAWKER into the Promatch® parts program gives Logisnext customers even more choices in power solutions and support,” said Ben Ruela, OEM General Manager for Motive Power at EnerSys. In addition to batteries, this new partnership between EnerSys and Logisnext also includes energy-efficient, high-frequency chargers and intuitive battery management devices from both brands to monitor and manage equipment power usage and help maximize battery service life. “As our customers become increasingly focused on efficiency and productivity, downtime available for maintenance is subject to increasing levels of scrutiny, including battery maintenance. The ability of EnerSys to minimize or even virtually eliminate battery maintenance obligations will help our customers’ equipment to stay moving and productive, without compromising reliability,” stated Catherine Penn, Senior Manager of Energy Solutions Strategy and Sales at Logisnext. “As many of our customers migrate towards electric equipment, EnerSys is well-positioned to help them better monitor and manage their battery assets today as well as energy usage as their material handling operations further progress.” EnerSys® products available through the Logisnext Promatch® parts program include: Lead-acid batteries: IRONCLAD® Loadhog®, Superhog®, Deserthog® and Express® batteries • Maintenance-free batteries: NexSys® TPPL batteries Chargers: NexSys®+, Express® and IMPAQ™ chargers Battery monitoring: Wi-iQ® battery monitoring devices Products available from HAWKER®in the Logisnext Promatch® parts program include: Lead-acid batteries: Energy-Plus™, Powerline® and HAWKER Water Less® batteries • Maintenance-free batteries: HAWKER® FLEX® TPPL batteries Chargers: LIFEPLUS® MOD3, PTO™ MOD3, and LIFESPEED® MOD3 chargers • Battery Monitoring: BATTERY BOSS™ WC battery monitoring devices All products offered through the Logisnext Promatch® parts program are fully supported by EnerSys’ extensive North American service network, featuring over 400 authorized technicians across 75 service locations.

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Your essential Lithium Battery Recycling Guide 2025: What you must know now!

Wed, 07 May 2025 15:48:40 +0000

That lithium battery powering your equipment seems simple, right? Until it reaches its end. Tossing it isn’t just careless; it’s often against regulations and creates real safety hazards. Figuring out the right recycling method feels complicated, especially with rules changing. This guide cuts straight to the facts. We provide the essential knowledge you need for lithium battery recycling in 2025. Properly recycling these batteries significantly reduces environmental harm—sometimes cutting related emissions by over 50% compared to mining new materials. Here’s what we cover: Why recycling lithium batteries is critical now. Safely handling and storing used units. How to locate certified recycling partners. Policy deep dives: Understanding rules and benefits in APAC, EU, and US markets. At ROYPOW, we engineer high-performance LiFePO4 battery systems for motive power and energy storage applications. We believe reliable power demands responsible lifecycle planning. Knowing how to recycle is key to using lithium technology sustainably. Why Recycling Lithium Batteries Is Critical Now Lithium-ion batteries are everywhere. They power our phones, laptops, electric vehicles, energy storage systems, and vital industrial equipment like forklifts and aerial work platforms. This widespread use brings incredible convenience and efficiency. But there’s a flip side: millions of these batteries are reaching their end-of-life right now, creating a massive wave of potential waste. Ignoring proper disposal isn’t just irresponsible; it carries significant weight. Tossing these batteries into regular trash or mixed recycling bins poses serious fire risks. You’ve likely seen news reports about fires at waste management facilities—lithium batteries are often the unseen culprits when damaged or crushed. Safe recycling routes eliminate this danger. Beyond safety, the environmental argument is compelling. Mining new lithium, cobalt, and nickel takes a heavy toll. It consumes vast amounts of energy and water, and generates substantial greenhouse gas emissions. Recent studies show recycling these same materials can slash emissions by over 50%, use about 75% less water, and require significantly less energy compared to mining virgin resources. It’s a clear win for the planet. Then there’s the resource angle. Many materials inside these batteries are considered critical minerals. Their supply chains can be long, complex, and subject to geopolitical instability or price swings. Recycling builds a more resilient, domestic supply chain by recovering these valuable metals for reuse. It turns potential waste into a vital resource. Protect the planet: Drastically lower environmental footprint than mining. Secure resources: Recover valuable metals, reducing reliance on new extraction. Prevent hazards: Avoid dangerous fires and leaks linked to improper disposal. At ROYPOW, we engineer robust LiFePO4 batteries designed for longevity in demanding applications, from golf carts to large-scale energy storage. Yet, even the most durable battery eventually needs replacement. We recognize that responsible end-of-life management is a crucial part of the sustainable energy equation for all battery types. Understanding Recycling & Handling Used Batteries Once used lithium batteries are collected, they don’t just disappear. Specialized facilities employ sophisticated methods to break them down and recover the valuable materials inside. The goal is always to reclaim resources like lithium, cobalt, nickel, and copper, minimizing waste and reducing the need for new mining. There are three main approaches recyclers currently use: Pyrometallurgy: This involves using high temperatures, essentially smelting the batteries in a furnace. It effectively reduces large volumes and recovers certain metals, often in an alloy form. However, it’s energy-intensive and can result in lower recovery rates for lighter elements like lithium. Hydrometallurgy: This method uses aqueous chemical solutions (like acids) to leach out and separate the desired metals. It often involves shredding batteries into a powder called “black mass” first. Hydrometallurgy typically achieves higher recovery rates for specific critical metals and operates at lower temperatures than pyro methods. It’s commonly used for chemistries like LiFePO4 found in many ROYPOW motive power and energy storage solutions. Direct Recycling is a newer, evolving technique. The aim is to remove and rejuvenate valuable components like cathode materials without fully breaking down their chemical structure. This approach promises lower energy use and potentially higher value retention, but is still scaling up commercially. The process begins with you before those advanced recycling methods can work their magic. Your careful handling and storage of used batteries is the vital first step. Getting this right prevents hazards and makes sure batteries reach the recycler safely. Here’s how to handle and store them correctly: Protect the Terminals: The biggest immediate risk is a short circuit from exposed terminals touching metal or each other. Action: Securely cover the terminals using non-conductive electrical tape. Alternatively, place each battery inside its own clear plastic bag. This prevents accidental contact. Handle Gently to Avoid Damage: Physical impacts can compromise the battery’s internal safety. Action: Never drop, crush, or puncture the battery casing. Internal damage can lead to instability or fire. If a battery appears swollen, damaged, or is leaking, handle it with extreme Isolate it from other batteries immediately. Choose Safe Storage: Where you keep batteries before recycling matters. Action: Select a cool, dry location away from flammable materials, direct sunlight, and heat sources. Use a dedicated container made of non-conductive material (like sturdy plastic), clearly labeled for used lithium batteries. Keep this separate from regular trash and new batteries. Remember these critical “Don’ts”: Do not put used lithium batteries in your regular trash or recycling bins. Do not try opening the battery casing or attempting repairs. Do not store potentially damaged batteries loosely with others. Do not allow terminals near conductive items like keys or tools. Understanding both the recycling technologies and your role in safe handling completes the picture. Even with ROYPOW’s focus on durable, long-lasting LiFePO4 batteries, responsible end-of-life management through proper handling and partnership with capable recyclers is essential. How To Locate Certified Recycling Partners So, you’ve safely stored your used lithium batteries. Now what? Handing them over to just anyone isn’t the solution. You need to find a certified recycling partner. Certification matters – it means the facility follows strict environmental standards, ensures worker safety, and often includes secure data destruction for batteries from electronics. Look for

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Cimcorp enters EV battery market with end-to-end automation for Giga Factories

Thu, 24 Apr 2025 12:02:39 +0000

Cimcorp has announced its entry into the electric vehicle (EV) battery industry with its end-to-end automated material handling solution for battery cell manufacturing. The solution leverages the combined strengths of Cimcorp and its sister companies, Muratec and AGVE, to optimize material flow across giga factories for greater production efficiency, product quality, and workplace safety. Backed by Cimcorp’s deep integration expertise, the solution will empower EV battery manufacturers to achieve long-term success in the fast-growing market. Veli-Matti Hakala, CEO, Cimcorp, said, “Demand for batteries is surging to support the EV revolution, putting immense pressure on manufacturers to increase output while maintaining product quality and safety standards. With decades of experience in the tire manufacturing and warehousing industries, Cimcorp is ready to apply our unparalleled expertise and proven technologies to address the unique challenges of giga factory operations.” The new solution represents an integrated approach to material handling automation, uniting the technologies and cross-industry knowledge of Cimcorp, Muratec, and AGVE—members of the Murata Machinery Ltd. network. The solution combines gantry robot technology, automated storage and retrieval systems (AS/RS), automated guided vehicles (AGVs), and conveyor technology to manage the storage and transport of materials through key phases of battery production: slurry raw material handling, electrode manufacturing, cell assembly, formation and inspection, and warehousing and shipping. All systems are precisely controlled by Cimcorp’s advanced WCS for maximum speed, efficiency, accuracy and traceability. Notably, Cimcorp’s solution offers significant advantages in the complex formation and aging phase. Cimcorp’s automated room temperature and high temperature warehouses provide high-density storage for cells undergoing aging, while overhead gantry robots efficiently move batteries through multiple aging, charging, formation and testing processes according to predefined recipes. The benefits of Cimcorp’s unique gantry solution include: High throughput and quality: Automated handling minimizes errors and maximizes production efficiency Optimized layout: Gantry robots operate at an elevated level, preserving valuable floor space below for process machinery and operator tasks Flexible recipe management: The solution adapts easily to changes in process recipes without the need to modify conveyor layouts Modularity & scalability: The adaptable solution can easily grow with production demands Safety: Automated handling reduces human contact with hazardous materials, while floor access allows emergency interventions if needed Reliability: Proven automation technology reduces risk and maximizes operational uptime As Cimcorp expands into the EV battery industry, its strength as a systems integrator will maximize the benefits of automation for its customers. Hakala said, “Cimcorp is more than just a technology provider—we are a trusted systems integrator, managing every aspect of client projects from initial concept to completion and beyond. With a deep understanding of automation design, implementation, and support, our team will ensure that battery manufacturers receive tailored solutions that align with their operational goals.”

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Ampure showcases EV charging solutions at 2025 EV Charging Summit & Expo; Partners with Pando Electric

Wed, 26 Mar 2025 16:35:07 +0000

Ampure is set to attend the 2025 EV Charging Summit & Expo, the largest infrastructure event for transportation electrification in North America, at the Westgate Las Vegas Casino & Resort from March 25 – March 27. Ampure will showcase its latest EV charging solutions at Booth #1504. In addition, the company will emphasize its partnership with Pando Electric and its Smart Outlet, booth #1208, the best value-based and purpose-built multifamily and commercial EV charging provider in their respective booths. Ampure is committed to developing the most advanced tools, technology, and products needed to meet the challenges of the fast-evolving electric transportation and infrastructure industries. To showcase this, on Wednesday, March 26 at 12:55 p.m. Ampure CEO Manoj Karwa will be speaking on a panel addressing “How Utilities Can Run Effective Managed Charging Programs for Residential and Commercial Customers”. The session will delve into practical strategies for optimizing charging programs in both residential and commercial settings. “Ampure has delivered automotive quality for over one million charging ports and nearly 35,000 industrial chargers,” said Manoj Karwa, Chief Executive Officer at Ampure. “I am particularly excited to discuss how utilities can implement effective managed charging programs, a crucial aspect of accelerating EV adoption in multi-unit dwellings and commercial markets.” Ampure’s EV Charging Summit & Expo highlights: Transforming Multi-Unit Dwelling EV Charging with Pando Electric The newly formed partnership between Ampure and Pando Electric is set to revolutionize EV charging infrastructure in multi-unit dwellings. By combining Ampure’s cutting-edge hardware with Pando Electric’s expertise in turnkey multi-unit charging solutions, the companies will deliver affordable, smart, and efficient charging systems tailored to the unique needs of multifamily properties and commercial spaces. This collaboration focuses on creating a seamless ecosystem that integrates superior hardware, intelligent software, and comprehensive service, setting a new industry standard for EV charging. “We’re excited to join forces with Ampure to raise the bar for EV charging in multifamily and commercial properties,” said Aaron Li, CEO of Pando Electric. “By combining Ampure’s cutting-edge hardware with ours, we will deliver an ultra-affordable, high-performance charging ecosystem that streamlines adoption for property owners and managers – ultimately accelerating the transition to electrified transportation for everyone.” Pando Electric’s Role in the Partnership Pando Electric, a specialized provider of EV charging services for multifamily and commercial properties, has selected Ampure as its primary hardware partner to enhance its turnkey charging solutions. This partnership enables Pando Electric to offer its clients access to Ampure’s advanced charging technology, ensuring reliable, efficient, and high-speed charging for residents and commercial tenants. Pando Electric is committed to simplifying the adoption of EV charging by providing end-to-end services, from installation to ongoing maintenance, and the integration of Ampure’s hardware is a key part of this strategy. Since its inception in 1994, Ampure has played an instrumental role in expanding the accessibility of electric vehicles, of all types, by giving businesses the tools they need to satisfy a growing EV consumer base. Through its innovative solutions, including adaptable dual-voltage chargers and smart charging stations, Ampure continues to optimize EV infrastructure, making it easier for businesses and multi-unit dwellings to meet the growing demand for EV charging.

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Nano One provides update on technology leadership

Thu, 06 Mar 2025 14:25:11 +0000

Nano One® Materials Corp. has announced updates to its senior technology leadership team. After nearly a decade of guiding Nano One’s technological growth, Dr. Stephen Campbell is set to retire as Chief Technology Officer (CTO) at the end of June and shift in July to a part-time role managing the Company’s portfolio of intellectual property (IP). He will continue to work with board member, patent agent, IP specialist and domain knowledge expert Dr. Joseph Guy, on patent applications and prosecutions to ensure that the Company’s technology and its inventive processes are protected and leveraged as it scales. Dr. Campbell will transition the day-to-day R&D leadership to Dr. Guoxian Liang, who has a long history with Nano One’s team in Québec, joined Nano One Burnaby part-time in spring 2024, and transitioned to full-time as Senior VP of Technology on March 3,, 2025. Dr. Liang will lead R&D, technology, process innovation and readiness for commercialization. “On behalf of the Board, our shareholders and the Nano One team,” said Dan Blondal, CEO of Nano One, “I would like to thank Stephen for a decade of exemplary technical leadership and contributions as CTO, for the smooth transition with Guoxian, and for continuing his important duties managing our portfolio of IP. Stephen has played a vital role in creating shareholder value and technology advancements that include the innovative One-Pot Process, world-leading sulfate-free chemistry, and 50 patents granted in key jurisdictions around the globe. I would also like to extend a warm welcome to Guoxian, who has built a strong rapport with the Nano One team – We look forward to working with both Guoxian and Stephen going forward.” Dr. Liang emphasized the opportunity ahead. “There is a strong need for the One-Pot Process technology in North America and Europe, and our team has a ten-year head start—an advantage that positions us for success. I have great confidence in this team’s expertise and drive to bring our technology to commercialization, and I’m excited to contribute my experience to this next phase of growth.” With 19 years of battery industry experience, Dr. Liang has played a key role in the global commercialization of lithium-ion cathode materials. He was instrumental in the first large-scale commercialization of LFP at Phostech Lithium in 2006, a milestone in the industry. He later took on a global leadership role at Johnson Matthey, managing high-nickel cathode programs in Shanghai, before moving to Rivian’s Palo Alto team to support advanced battery development for electric vehicles. His expertise spans cathode development, cell engineering, product development, and scaling production processes, making him a valuable addition to Nano One’s leadership team. Dr. Liang holds a Ph.D. in Materials Science and Engineering from the Harbin Institute of Technology in China. Dr. Campbell shared his perspective on the transition: “Over the past ten years, we’ve advanced our chemical processing technologies to make what happens in the One Pot reactors unique, competitive and highly differentiated from both the established and the emerging methods of making cathode active materials. We have pioneered technology solutions to solve the long-term challenges of scaling high-volume cathode production globally, when others were merely copying what worked in the past. This long-term thinking has rewarded us with a large and growing suite of patents, trademarks and trade secrets that protect our business and the interests of shareholders, government, and industrial stakeholders. We’ve readied One-Pot for commercialization—and for continuous innovation. We have a world-class team, and I am confident as I prepare for semi-retirement, that Nano One’s technology is in very capable hands for the transition to production, licensing and growth. “We have created value through process innovation, yet it is never truly done. It is a continuous process, and the team will keep pushing forward, refining and improving the technology to make it more efficient, cost-effective and globally competitive. I’m proud to have been part of a remarkable journey, glad to continue my contributions on IP, and excited for the growth phase of our business.”

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New lithium iron phosphate (LFP) battery designed specifically for Material Handling Equipment (MHE).

Wed, 05 Mar 2025 21:24:18 +0000

Green Cubes Technology has announced the launch of its latest Lithium Iron Phosphate (LFP) battery designed specifically for Material Handling Equipment (MHE). This latest generation of the flagship Lithium SAFEFlex product line combines superior performance and streamlined serviceability, catering to the evolving needs of manufacturers, warehouse managers, and logistics professionals. With improved battery management controls and safety features, user-friendly access to wearable parts, leveraging LFP technology for extended battery life, we deliver an outstanding Return On Investment (ROI) and a smarter, seamless service experience. Top Benefits: Proven and upgraded technology tailored to MHE Incorporates lessons learned from more than a decade of experience in motive power Improved operator and service experience Excellent Total Cost of Ownership “We’re proud to introduce our newest advancement in the Lithium SAFEFlex product line, which represents a refinement in performance and efficiency for Material Handling Equipment. It provides both improved safety features and serviceability while lowering total cost of ownership,” said Nicola Cinagrossi, Vice President of Engineering at Green Cubes Technology. “With the MHE battery, we’re ensuring that businesses relying on forklifts and other material-handling equipment can operate more efficiently, cost-effectively, and sustainably.” This advanced solution supports a range of material handling equipment, including forklifts, pallet jacks, and reach trucks. The added option for onboard charging eliminates the need for expensive infrastructure upgrades, making it perfect for rental fleets and companies looking for simple, cost-effective battery solutions. Built on Decades of Expertise Backed by nearly 40 years of battery innovation, including over a decade dedicated to motive power solutions, Green Cubes Technology has already deployed 350 MWh of motive power in the field. This expertise is evidenced in every detail of the new MHE Li-ion battery, from its robust design to its ability to meet the rigorous demands of modern supply chain operations. Why Choose Green Cubes Technology? Businesses across the material handling industry choose Green Cubes for its: Solutions that offer flexibility across diverse applications Commitment to safety and reliability Proven track record of success in enterprise-level innovation Whether you’re a warehouse leader managing inventory flows or a fleet operator looking to optimize performance, the latest MHE Li-ion battery is tailored to meet your needs.

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Ampure announced Manoj Karwa as Chief Executive Officer

Wed, 05 Mar 2025 14:19:42 +0000

Ampure, an electric vehicle (EV) and industrial charging solutions company, has announced the appointment of Manoj Karwa as its Chief Executive Officer. In his new role, Karwa will spearhead Ampure’s strategic vision, foster growth and partnerships, and champion its mission to propel sustainable transportation worldwide through innovative, reliable, and accessible charging solutions. With over 15 years of extensive experience in the EV sector, Karwa possesses deep expertise in infrastructure, electric drive systems, power electronics, and battery management. His leadership is expected to usher Ampure into an exciting new chapter of growth. A dynamic entrepreneur, Karwa has guided three renewable energy companies through successful sales. Most notably, he played a key role in the leadership team responsible for the acquisition of Rhombus Energy Solutions (Rhombus) by BorgWarner. He has also held management positions at leading organizations, such as Elektrobit, EVBox, Leviton Manufacturing, and General Motors. “Manoj is the ideal leader to harness Ampure’s unique technological strengths and customer centricity, as well as its robust organizational and financial infrastructure,” said Steven Van Camp, Operating Partner of Transom Capital. “His experience across the EV ecosystem—spanning charging hardware, software, and infrastructure—combined with his proven ability to scale innovative energy companies, will be instrumental as Ampure further expands its position in the global EV charging market, supporting the transition to a sustainable transportation future globally.” “I am honored to join Ampure as CEO,” remarked Karwa. “With over one million chargers supplied to global automakers and nearly 30,000 industrial chargers delivered, Ampure stands apart. The company’s innovative, reliable, and accessible charging solutions seamlessly integrate with existing infrastructures. This is an exhilarating time in the EV industry, and I’m eager to collaborate with our talented team to accelerate advancements in this space and seize the opportunities ahead.” Karwa holds a bachelor’s degree in mechanical engineering from Carnegie Mellon University, a master’s degree in mechanical engineering from Purdue University, and an MBA from the University of Michigan. He also serves as a Board Member of the University of Michigan Economic Growth Institute.

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New battery energy storage system and next generation charger to be showcased by EnerSys at LogiMAT and ProMat 2025

Thu, 27 Feb 2025 15:55:11 +0000

EnerSys, an in stored energy solutions for industrial applications, will preview their new NexSys™ BESS energy storage system and Synova™ Sync charger concepts at upcoming LogiMAT and ProMat trade shows. These advanced technologies will help operations better manage energy supply and costs – enhancing operational resilience amidst the global energy transition. These innovations enable organizations to more efficiently store and utilize energy from time- and condition-dependent renewable sources such as wind and solar. The NexSys™ BESS energy storage system also enables operations to better manage energy costs via “peak shaving” from the traditional electric grid – storing energy during periods with lower utility rates for use during periods with higher rates. The advanced Synova™ Sync charger delivers exceptional efficiency and charging performance, featuring two-way data and energy flow capabilities that allow operations to pull energy from equipment back into centralized storage if needed. Both the NexSys™ BESS energy storage system and Synova™ Sync charger also provide cloud-based data reporting for enhanced energy and operational management. “These new products enhance our customers’ management of energy, especially those facing possible shortages and high peak hour rates. Whether drawing from the electrical grid or renewables like solar and wind, our new energy storage solutions enable customers to control their energy supply and costs more directly, which is becoming increasingly important in our marketplace,” said Kerry Philips, Vice President of Global Product Management for Motive Power at EnerSys. These advanced, next-generation products enable businesses to minimize utility costs while helping stabilize energy for their operations to make them more resilient. When combined, the NexSys™ BESS energy storage system and Synova™ Sync charger form a reliable foundation for on-site microgrids – efficiently storing, managing, and utilizing energy from the traditional grid and various on-site generation sources. “As the world transitions to a new energy paradigm, these innovations greatly expand the operational benefits of our current product portfolio – enabling customers to better control energy costs and leverage their investment for on-site generation projects,” stated Christina Warn, Global Director of Marketing for Motive Power at EnerSys. “When combined with our fleet data modeling capabilities and unparalleled portfolio of battery technologies, these new offerings help customers truly optimize and manage energy across their entire operation.” The new NexSys™ BESS energy storage system and next generation Synova™ Sync charger, along with our complete portfolio of turnkey power solutions, will be showcased to visitors at the EnerSys trade show stands at LogiMat (Stand 10B09) in Stuttgart, Germany, from March 11–13, 2025, and the following week at ProMat (Booth S612) in Chicago, Illinois, USA, from March 17–20, 2025.

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IFS appoints Matt Breslin as president, North America

Tue, 25 Feb 2025 12:45:37 +0000

IFS, a provider of enterprise cloud and Industrial AI software, has appointed Matt Breslin president of North America. Breslin joins from Upland Software, a global software company based in the U.S., where he held the position of Chief Revenue Officer and led global go-to-market functions, including Sales, Marketing, Strategic Alliances, and Customer Success. As president, North America, Breslin will bring his extensive enterprise software leadership experience to help propel IFS forward as it leads the Industrial AI revolution in key markets. Breslin’s primary focus will be leading the North American team in achieving IFS’s next phase of industry-beating growth across core industries in the region: Manufacturing, Energy, Utilities & Resources, Aerospace & Defense, Construction & Engineering, Service, and Telecommunications. Breslin will be at the helm of driving Industrial AI and cloud adoption across new and existing customers in North America, working with them to power their business transformation and deliver exceptional Moments of Service to their clients. “I look forward to welcoming Matt to the team at such a pivotal time for IFS. The industries we serve are actively looking to accelerate their transformation with a future-proof, AI-based platform for growth and innovation. Matt’s deep industry expertise and extensive leadership experience developing high performance teams will be instrumental in helping customers to adopt Industrial AI and see fast return on investment,” said IFS Chief Revenue Officer, Simon Niesler. Matt Breslin, President, North America, IFS commented: “IFS’s distinct technology offering and impressive growth trajectory sets it apart in the enterprise software industry, making this an exciting time for me to join. I am looking forward to working with IFS leadership and the North American team to seize the opportunities Industrial AI presents for both IFS and our customers’ success.” Before joining Upland Software, Breslin held senior leadership roles at Infor, SAP, and Oracle. Breslin takes over the position from David Spencer as he retires. The two will work seamlessly together to ensure a smooth transition and continued success for IFS across North America.

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Minit Charger introduces new electric fleet charging portfolio

Fri, 21 Feb 2025 11:31:59 +0000

Minit Charger announces four new charging solutions powered by Silicon Carbide (SiC) technology, designed to transform electric fleet operations across aviation and industrial applications. The portfolio includes: MAXIMUS dual-port 40kW DC fast charger for industrial equipment MOMENTUS single-port 20kW wall-mounted charger for industrial equipment DURUS onboard charging system for golf and low-speed vehicles MOBILUS multi-port charging solution for remote operations. Each product integrates with Minit Charger’s AssetPro 360 cloud platform, providing comprehensive fleet management capabilities and supporting multiple battery chemistries. The solutions feature advanced power management, remote diagnostics, and automated monitoring systems. The complete product line is available immediately through their website.

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Battery Technology is Expanding and Evolving

Mon, 20 Jan 2025 06:00:16 +0000

Powering equipment is a key component of any material handling organization, and batteries’ role in the industry continues to evolve. At Flux Power, Jeff Mason said electric forklift sales continue to grow about 10 percent annually. ” We’re seeing a big growth in the electric forklifts and equipment,” said Mason, vice president of operations at Flux Power. “We play a pivotal role by being a lithium battery supplier,” said Mason, adding that the company can provide battery power to a range of electric material handling equipment, like electric pallet jacks, forklifts, and more. ” We also have batteries that go into small AGVs and other robotic equipment,” he said. ” That market is growing rapidly as people are looking toward automation.” According to Mason, the automation trend and associated battery power for electric equipment will likely continue to grow due to labor challenges. He noted that labor needs are evolving, and as technology advances, workers with technical training are pivotal. “What we manufacture is a technical product. Every battery has a small computer on board,” said Mason, who noted Flux Power offers package telemetry with its products, allowing for a lot of insight into battery data. “We can now monitor energy usage and safety,” he said. “We read our battery management system for our batteries and report it to the Cloud. ” More customers are focused on monitoring things like their carbon reduction footprint,” said Mason, who said the need by customers to glean such information fits with Flux Power’s approach of being an “energy solutions partner.” According to Mason, Flux Power is working on a new version of its Sky EMS this year, a telemetry program that will integrate AI to provide predictable and preventative maintenance. What has remained consistent in the industry is the ROI model when it comes to investing in battery power. For businesses running one shift a day, lead acid battery power likely still makes sense, Mason said. Smaller mom-and-pop style operations “will do just fine on lead acid,” he said. “Unless they are looking for green solutions.” Flux Power’s battery customers typically operate 24/7, according to Mason. “Although we do have some smaller manufacturers running two shifts that see the value in it,” he added. As to charging technology, Mason said wireless charging is slowly growing. He said that it plays an especially useful role in autonomous vehicles. Overall, the opportunity charging lithium offers is a value for companies, according to Mason. As a company, Flux Power has built a stronghold in the airport industry as ground support equipment is moving toward electric options, Mason said. “It’s an opportunity for us to be a leader in providing technical education,” he said. Mason said Flux Power constantly evaluates new chemistries available in the industry and stressed that the business has never lost a keystone customer. ’We really value partnership,” he said. According to Robin Schneider, director of marketing, another battery provider, Green Cubes, has surpassed supplying 10,000 batteries in the material handling market. “That represents 300 megawatt hours,” she said. Schneider said that while “things are humming along in traditional electric forklift space,” one of the exciting developments at Green Cubes is the venture into adjacent spaces, like ARMs and AGVs. Schneider said making industry-wide predictions is difficult in the post-Covid space. “There are a lot of factors that are introducing uncertainty,” she said. Schneider noted that truck lead times in 2022 had gone up to almost two years. “People placed a lot of orders. Now the whole industry is working through a backlog,” she said. Schneider agreed with Mason that lead acid batteries are still the most common choice in the industry. But within the battery space, “lithium-ion is the sort of de facto standard,” she said. For those now considering battery power, Schneider said the focus tends to be less on value propositions and more on whether the supplier will have adequate service available. Questions tend to revolve around the quality of production processes and the support available. These considerations go hand in hand with the increased sophistication of the customer base, said Schneider, who said the industry overall is more comfortable with the concept of battery power. Green Cubes introduced the Lithium Safe Flex Plus line in advance of MODEX last year, and Schneider said the company will feature the product line again this year. “It’s based on a modular design that makes servicing batteries easier and more reliable. If one modular goes down, the battery can be operated until it can be replaced,” she said. The line also has a UL listing for safety, which Schneider said has been of interest to consumers. “The need for UL is becoming a very large topic of conversation within material handling and the lift truck community,” she said. Bluewater Battery Logistics helps its customers with compliant and safe redistribution of healthy battery modules and cells, both in excess new and used, for second-life applications, according to Ben Firestone, CEO. ” Bluewater also provides recycling services, including safe, compliant, and transparent disposal of batteries at the end of their useful life, damaged or defective battery packs,” he said. Firestone noted that lithium battery manufacturing capacity worldwide grew from 150 gigawatt-hours in 2019 to 600 in 2023 and is projected to reach over 4.5 terawatt-hours by 2030. He said Bluewater’s services assist customers with two key challenges related to the rapid development of the lithium segment: supply chain inefficiencies and safety issues. As 2025 proceeds, Firestone said the maturing second-life battery market will continue to grow in volume and complexity. “Companies are looking for ways to preserve the value of their retired batteries that can’t be used in their original applications,” he said. “As safety regulations align with advancements in lithium battery technology, we see a growing demand for customized battery logistic services to help companies navigate the state, federal, and international rules of lithium battery transportation and recycling,” Firestone said. An increasing number of returned batteries ready for recycling creates a need for collecting, packaging, and shipping retired batteries from multiple dealer and user locations,

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Brill Power launches world’s first battery management as a service offering

Thu, 16 Jan 2025 15:12:12 +0000

New service will deliver transformative performance for battery systems by providing access to Brill Power’s Innovative BMS+ Power Conversion hardware, firmware & cloud-based battery analytics for minimum initial investment Brill Power has launched the world’s first Battery Management as a Service (BMaaS) offering to maximize the performance of battery systems. BMaaS links Brill Power’s Battery Intelligence Platform under a unified interface, presenting transformative results over the lifetime of battery systems. Incorporating BrillCore (Hardware), BrillOS (Firmware) and BrillAnalytics (Cloud-based Analytics), BMaaS will enable battery integrators and owners to extract all the energy from systems over their lifetime, significantly improving the return on investment for battery energy storage. BMaaS will give partners access to Brill Power’s latest BMS+ Power Conversion product, BESA BP6X1, for a significantly lower upfront investment than the cost of a conventional BMS. Thanks to its patented active loading technology, BESA BP6X1 can extend battery life by up to 27%, increase utilization by up to 71%, continuously balance modules for improved utilization, and improve uptime & safety thanks to its module-level redundancy. Under the BMaaS model, partners will pay a recurring monthly fee to access BrillAnalytics and as well as be supported by Brill Power’s team of battery experts throughout BESS commissioning and operation. To ensure optimal performance of systems from day 1, Brill Power’s data science team will develop state-of-the-art SoX algorithms for partners and customers to ensure all energy can be used through operation. Once batteries are in service, customers will have access to real-time performance of systems via BrillAnalytics whilst Brill Power’s team will provide remote monitoring and diagnostics to help reduce O&M costs and downtime. This includes predictive failure insights developed using a combination of AI and Brill Power’s in-house battery expertise. Recommendations on optimizing battery performance through operation to maximize ROI will also be provided. Cloud-based computation and reporting of SoC and SoH will be available to partners as part of the agreement through BrillAnalytics Health and over-the-air updates to the BMS will be provided to ensure embedded algorithms remain accurate and there is no loss in usable capacity – addressing one of the most common issues facing the BESS industry. Continuous firmware updates to the BMS will also be provided, ensuring partners have access to new features as they are rolled out and ‘no battery is left behind.’ In addition, through BrillAnalytics, BMaaS partners will be provided with insights into degradation rates of modules, racks, and systems as well as estimated Remaining Useful Life, calculated using a combination of physical and empirical modeling. These insights enable asset owners to make more accurate projections on the cost of cycling batteries and more informed decisions about when to cycle batteries, especially in the utility-scale sector.

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ROYPOW introduces a fully automated forklift battery module production line

Fri, 10 Jan 2025 17:35:38 +0000

ROYPOW has announced the launch of a new fully automated forklift battery module production line, further enhancing its manufacturing capabilities. This underscores ROYPOW’s commitment to smart manufacturing and highlights the company’s ongoing drive for technological innovation and industrial advancement. The newly introduced, million-dollar fully automated forklift battery module production line offers high flexibility and efficiency to maximize throughput. It features a dust-proof design that exceeds industry standards, ensuring enhanced product reliability. Advanced technologies, including cutting-edge laser welding with real-time welding process monitoring, ensure precise and durable welds. Comprehensive quality monitoring is implemented across multiple critical processes, while key parameters throughout the entire production workflow are fully traceable via the Manufacturing Execution System (MES), guaranteeing consistently high product quality. “We are excited about introducing this new production line, which is part of our strategy to innovate and strengthen our manufacturing capabilities continuously,” said Xie, Director of the ROYPOW Engineering Department. “This line integrates cutting-edge technologies to boost production efficiency and accuracy, ensuring we deliver the highest quality lithium forklift battery products to our customers. Additionally, we have achieved multiple technological advancements with this project, setting new benchmarks for the industry and reinforcing our leadership in lithium battery technology.” Advanced Manufacturing With the addition of the new production line, ROYPOW now operates 13 advanced production lines across a 75,000-square-meter facility, including 3 fully automated module lines, 1 high-precision fully automated SMT line, 1 AGV automated line, 5 semi-automated assembly lines, 2 semi-automated module lines, and 1 selective wave soldering line. These lines, equipped with advanced production equipment and technologies, bring the total production capacity to 8 GWh per year and empower the company with fast delivery capability to meet the growing global demands for ROYPOW energy solutions. Additionally, a new overseas factory with 6 production lines expected to achieve a production capacity of 2 GWh is currently under planning. In line with its commitment to advanced manufacturing, ROYPOW integrates smart technologies throughout its production processes and establishes an automotive-grade control and quality traceability system for all lines. The entire production workflow guarantees full traceability, enabling swift responses to any manufacturing issues. This not only enhances efficiency but also maintains the highest quality standards, ensuring each product consistently meets requirements for quality and reliability.

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Minit Charger introduces electric fleet charging portfolio

Thu, 09 Jan 2025 16:47:27 +0000

Minit Charger announced four new charging solutions powered by Silicon Carbide (SiC) technology, designed to transform electric fleet operations across aviation and industrial applications. The portfolio includes: MAXIMUS dual-port 40kW DC fast charger for industrial equipment MOMENTUS single-port 20kW wall-mounted charger for industrial equipment DURUS onboard charging system for golf and low-speed vehicles MOBILUS multi-port charging solution for remote operations. Each product integrates with Minit Charger’s AssetPro 360 cloud platform, providing comprehensive fleet management capabilities and supporting multiple battery chemistries. The solutions feature advanced power management, remote diagnostics, and automated monitoring systems.

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