Mallard Manufacturing hires new National Accounts Manager
Mallard Manufacturing, a provider of gravity flow solutions, has announced the appointment of Brian Meyer as National Accounts Manager. With over 30 years of experience in the material handling industry, Brian has held pivotal roles in manufacturing and integrator/dealer sectors, making him uniquely qualified to strengthen Mallard’s national account relationships across Indiana, Missouri, Arkansas, Oklahoma, Texas, and Louisiana. Meyer will play a critical role in assessing customer needs, specifying applications, preparing project quotes, and designing solutions in his new position. His responsibilities include close collaboration with the manufacturing team and direct engagement with customers and end-users to deliver tailored solutions that enhance operational efficiencies. Kevin Risch, president of Mallard Manufacturing, commented: “Brian’s wealth of experience and deep understanding of customer needs make him an invaluable addition to our team. His leadership will further strengthen our ability to deliver customized solutions that optimize material flow and enhance operational efficiencies for our clients.” “At Mallard Manufacturing, I see an unparalleled commitment to customer-focused support and innovation,” said Meyer. “The new Innovation Lab and Testing Center exemplifies our dedication to ensuring our solutions not only meet but exceed customer expectations. This facility allows us to conduct comprehensive live-feed and interactive simulation testing, addressing potential challenges before finalizing pallet flow and carton flow solutions.” The Innovation Lab and Testing Center features state-of-the-art equipment designed to validate the performance of gravity flow products in real-world conditions. From optimizing inventory flow to troubleshooting loading and unloading processes, this facility enables Mallard Manufacturing to deliver reliable and efficient solutions tailored to specific customer needs. Brian Meyer’s addition to the team strengthens Mallard’s commitment to delivering exceptional customer value and driving innovation in the material handling industry.
Garvey Corporation Teams with Morrison Container Handling Solutions and Garrdio US to Showcase Packaging Capabilities at Pack EXPO
Garvey Corporation, Morrison Container Handling Solutions, and Garrido USA, and are excited to debut a new collaboration at PACK EXPO International this November. Garvey’s Bi-Flo Accumulation Conveyor acts as a critical aspect in this model showcasing its ability to have product continuously moving in lanes with precision timing to interact with the technology V-30 technology of Morrison and the T-61 DB of Garrdio. Morrison’s V-30 produces a top seal and a vertical cross seal on multi-packs, and the version on display at the show features a Garvey Bi-Flo Accumulation conveyor to create two lanes of product that feed into a Morrison timing screw drive unit that counts the containers and groups them into the assigned pack pattern. The grouped containers proceed to then continue into the inverting head which for a top seal. Next, a closing conveyor ensures the transfer within the cross-seal area is smooth while the product is being sealed. Once sealed, the packaged product transfers to Garrido’s T-61 DB tunnel for a final shrink. Upgrade options include print registration and top-flight bar infeeds for higher speed applications. “Accumulating product and single filling them, comes second nature to Garvey Corporation — accumulators are what we make.” Michael Earling, Business Development Director for Garvey Corporation (a CMCO Company) said. “What we do, is help our customer increase productivity on their production lines by up to 25%. When we can work with other OEMs, like Morrison and Garrido USA, to make a system that can solve a customer’s problem, it’s a great feeling.” The Garrido system brings a versatile, easy-to-use machine to its customers, all with a cost-effective price tag. “Our high-speed continuous motion machines with vertical cross seal have been extremely successful and well received in the industry,” Nicolas Garrido, Vice President and General Manager at Garrido, said. “Due to this, we have had request for multi-packing solutions such as this one. We are excited on growing our offering for similar solutions in partnership with Garvey and Morrison!” “Creating pack patterns and groups of containers is a very common application at Morrison Container Handling Solutions,” Vice President of Sales Dustin Lee said. “We’re really excited to provide this proven infeed method to Garrido with the help of Garvey to help make an even more efficient machine and reach more customers in our industry.” This particular system is mainly used for products that are taller than wide. The Morrison timing screw system makes it adaptable for multiple container sizes. “Morrison and Garvey are known for providing proven systems that work,” Garrido said. “The teams from both companies are extremely easy to work with and efficient in communicating through the entire project, from sales to engineering to shipment.” All three companies are known for providing expertise in their particular niche of the packaging industry, and by working together, customers will receive one machine with high quality equipment from three established OEMs. View this machine video here. To see this machine in action in person, visit Garrido’s Booth S-2576. Visit Booth N-5623 to learn more about Garvey Corporation’s offerings. You can learn more about Morrison Container Handling Solutions by visiting Booth N-4906. You can add these companies to your show planner for the best user experience.
SupplyOne showcases packaging equipment and services
Versatile solutions for diverse industry needs SupplyOne, Inc. spotlights its expansive range of packaging equipment and support services. These offerings enhance productivity, efficiency, and overall packaging performance across various industries. SupplyOne offers a diverse catalog of packaging automation equipment that caters to a wide range of applications. Their solutions include carton sealing, conveying, strapping, and handling systems that ensure secure and efficient packaging processes. They also provide specialized equipment for food packaging, such as thermoformed trays, vacuum chambers, and steam tunnels. Additional offerings include palletizing and stretch-wrapping equipment, shrink-wrapping machines, blister packaging, and bag and pouch-filling systems. SupplyOne’s equipment ensures product safety and quality with options like induction sealing and metal detection, and their systems integration and robotics enhance automation and efficiency. SupplyOne’s factory-trained technicians and seasoned equipment engineers are dedicated to reducing downtime and increasing productivity. Their comprehensive support services include operator training to ensure the safe and efficient use of equipment, as well as equipment rentals and financing to offer flexible solutions to meet operational needs. The company provides demo systems that allow customers to evaluate equipment before purchase, and strategic recommendations from experts to optimize packaging processes. Maintenance and repair services ensure the long-term reliability and performance of equipment. With multiple locations across North America, SupplyOne’s team of experts is always available to provide tailored solutions that meet specific industry requirements. The company represents best-in-class manufacturers, ensuring unbiased recommendations and top-quality equipment. SupplyOne’s Packaging Management Program (PMP) and Management Services Agreement (MSA) are designed to deliver significant savings by optimizing packaging operations. These programs help reduce direct costs, improve working capital, and enhance operational efficiency, ultimately lowering the total cost of packaging ownership.
Rennco Launches the EZ20 Vertical Bagger at PACK EXPO 2024
Add Rennco in booth S-3660 to your PACK EXPO 2024 itinerary to see how its vertical bagging solutions can add speed and efficiency to your next packaging application. Looking for a cost-effective way to automate your hand-packing operation? Then look no further than Rennco and its new EZ20 Vertical Bagger, which will be demonstrating its capabilities in booth S-3660 at PACK EXPO 2024, Nov. 3-6, at McCormick Place in Chicago. EZ20 Vertical Bagger Founded in 1969, Rennco has earned a reputation for high-performance bagging solutions that are rugged and durable for 24/7 operation. The new EZ20 brings those high-performance qualities of the Rennco brand to an entry-level model that is competitively priced compared to other similar machines. The all-electric EZ20 is a compact machine with a small footprint. The machine uses centerfolded film to create custom bags tailored to customers’ specific products and needs. The EZ20 represents more than two years of research and development by the Rennco team. Surveyed customers indicated a need for an entry-level machine that incorporates the strengths of Rennco with a cost-effective and easy-to-use bagging solution. Features and benefits of the new EZ20 Vertical Bagger include: Easy to load and operate Centerfolded film, no pre-made bag contracts Compatible with polyethylene and polyolefin (shrink) films User-friendly Allen Bradley HMI All-electric (no air required) – plugs into standard 110V wall outlets Speeds up to 25 packages per minute Pairable with optional discharge conveyor Interlocked perimeter guarding Flexibility to accommodate printers or labelers Ideal for a wide variety of consumer-packaged goods products and e-commerce applications Performance specifications of the EZ20 Vertical Bagger include: 14” standard vertical seal 20” standard horizontal seal 2” x 2” minimum to 14” x 20” maximum bag sizing 5 lb. maximum filled bag weight 4 1/2” – 9” standard jaw opening ProCommerce Vertical Bagging Series In addition to the EZ20, PACK EXPO attendees will see other Rennco bagging solutions in action. This includes the ProCommerce Vertical Bagging Series, which produces custom bags lined with bubble mailing material for e-commerce applications. The ProCommerce bagging solution utilizes flat stock material lined with bubble wrap to create custom right-sized packages in the vertical dimension. ProCommerce eliminates the use of costly pre-made bags that are often oversized for the product, which leads to increased materials and shipping costs. The ProCommerce bagging solution provides added flexibility to users as it can run bubble mailing material or opaque mailing film, covering virtually all aspects of e-commerce packaging and shipping needs. Lift Seal™ Heat Sealer The Lift Seal™ Heat Sealer provides an efficient alternative to impulse, band, and rotary sealers for bagging surgical instruments and supplies. The Lift Seal™ Heat Sealer is easy to maintain and simple to operate. Constant temperature is maintained by a digital temperature control during the sealing process. The lower silicone rubber bar is raised by a rugged mechanical drive to meet the stationary half-inch wide heating sealing bar above. This bar is covered with a special “non-stick” fabric, which is advanced by simply turning a knob as the fabric becomes worn. The fabric roll is ample for months of use and is quickly replaced by snapping the new roll into position. Rennco / Edson Packaging Collaboration Finally, show attendees will see a new packaging solution that merges the best technical expertise Rennco and Edson have to offer. This new packaging solution stars a Micro VCCL (Vertical Cup Counter Loader) from Rennco, feeding packaged stacks of cups to an Edson M1000 to efficiently collate and package paper cups into individual stacks and then load those stacks into cases. The Micro VCCL is engineered to package high volumes of paper cups in a compact unit that reduces floor space by 30 percent over a standard Rennco VCCL unit -all without sacrificing speed or reliability. The Micro VCCL is integrated with the M1000, an all-in-one case erecting and packing system from Edson. The M1000 takes knocked down flats (KDFs) and erects them into cases. The machine then side loads packaged stacks of cups into the newly formed cases, which are sealed and made ready for shipment.
Cyclonaire appoints Jay Anzelmo as Vice President Sales and Marketing
Cyclonaire Corporation, a provider of pneumatic conveying solutions, announces the appointment of Jay Anzelmo as Vice President of Sales and Marketing. Mr. Anzelmo will assume this pivotal leadership role following the retirement of Mike Colella later this year, who has served as Vice President for the past seven years. Mr. Anzelmo brings a wealth of expertise in Sales and Marketing and has a proven track record of delivering results and fostering collaborative relationships to achieve organizational goals. “We are delighted to welcome Jay Anzelmo to the Cyclonaire team as our new Vice President,” said Scott Schmid, president at Cyclonaire Corporation. “His extensive experience and strategic vision will be invaluable as we continue to expand our market presence and deliver unparalleled solutions to our customers.”In his role, Mr. Anzelmo will be responsible for driving continued growth strategies across multiple business sectors, and his leadership will play a pivotal role in advancing Cyclonaire’s commitment to excellence and innovation in pneumatic conveying technology. “I am honored to join Cyclonaire at such an exciting time in the company’s journey,” said Jay Anzelmo. “I look forward to collaborating with the talented team at Cyclonaire to drive growth, foster innovation, and exceed customer expectations.” Mr. Anzelmo assumes the role of Vice President following Mike Colella’s retirement. Mike Colella has made significant contributions to Cyclonaire’s success over the years. “We extend our heartfelt appreciation to Mike for his dedicated service, and the entire organization wishes him all the best in his well-deserved retirement,” added Scott Schmid. Mr. Anzelmo holds a Bachelor of Science degree from Missouri State University. Prior to joining Cyclonaire, he held key leadership roles at Wilson Manufacturing, CST Industries, and Universal Dynamics.
Dorner appoints Mark Schmid as new Regional Sales Manager
Mark Schmid has been appointed Regional Sales Manager, covering the upper Midwest portions of the U.S. for Dorner. Schmid will be working with sales channel partners and key accounts to grow the company’s automation, industrial, and sanitary conveyor business within his region. Schmid comes to Dorner with more than 20 years of automation and controls-focused experience. Most recently, he was Director of Business Development at Cybertrol, a Minneapolis-based control and information systems company. “The exciting part of the automation industry is that there are so many facets to it. Everything you come across is unique, and you must draw from experience and use creativity to develop solutions,” Schmid said. “The material handling space is a very attractive part of automation. There’s high demand for Dorner products, and I’m excited to be on board and be part of that push to promote the Dorner brand to customers in my region.” Schmid’s region includes Wisconsin, Minnesota, Iowa, Nebraska and both North and South Dakota. “Being able to bring someone onboard with Mark’s diverse background in automation, material handling and HMI and PLC controls is certainly going to benefit our customers in the Upper Midwest,” said John Kuhnz, Vice President of Sales, Precision Conveyance at Dorner. “I have no doubt that Mark will be a great asset to Dorner.”
PFlow highlights F Series Vertical Reciprocating Conveyor for stadiums and arenas
Easily handles loads of up to 50,000 pounds or more PFlow Industries, the pioneer in vertical reciprocating conveyor (VRC) technology, highlights the F Series VRC. This 4-post mechanical vertical lift can easily handle loads of up to 50,000 pounds or more in a wide range of material handling applications. The lift can also be customized to handle lift material loads up to 200,000 pounds. The F Series is ideal for lifting multiple pallets, oversized materials, large carts, or heavy machinery between two or more levels, indoors or outdoors. PFlow develops custom-made solutions using F Series technology to meet the unique needs of stadiums and arenas. For example, PFlow partnered with Dallas-based material handling provider Cisco-Eagle to create a VRC capable of lifting a 10×19-foot section of the University of Texas stadium concourse to create enough clearance in the field-level entrance below for Big Bertha to make it into the stadium. The VRC lifts the 12,000-lb section within 30 seconds, allowing Big Bertha, the world’s largest bass drum, to enter and exit the arena seamlessly. The F Series 4-post mechanical VRC offers maximum flexibility in carriage size, capacity, and traffic patterns, allowing loading and unloading from all four sides. Featuring an unlimited carriage size, with a minimum length of 6 feet wide and 6 feet 6 inches long, the F Series can lift large and bulky loads that cannot be accommodated by other lifting means. Its ability to reach any floor level maximizes facility use and provides greater material handling operational flexibility. The F Series has a standard travel speed of 18 feet per minute (FPM). It can be customized to accommodate speeds of up to 400 FPM, making it an essential part of automated, high-speed/high-cycle material handling applications used in continuous cycle operations – 24/7/365. The F Series is backed by a lifetime structural warranty and is crafted with quality construction that offers reliable, long-term performance, ensuring less downtime. It can be hot-dipped, galvanized, or epoxy-finished to withstand extreme weather conditions and temperature fluctuations while enhancing corrosion resistance in harsh outdoor or wash-down environments. To ensure worker safety and protect material payloads, the F Series features numerous built-in advanced safety features, including limit switches that shut down the motor and engage the brake when the switch is tripped, or power is lost; motor overload protection; chain sensors that prevent the slack chain from jumping the sprockets; and safety cams that prevent unintended carriage descent. The units conform to ASME B20.1 Safety Standards.
MAHLE aftermarket achieves milestone in Operational Efficiency with AutoStore empowered by Kardex
MAHLE Aftermarket turned to Kardex for an automated storage and retrieval solution following a shift in orders from large pallets to mixed-SKU single cartons and storage constraints at its Olive Branch, Mississippi fulfillment center, with the global parts and solutions provider ultimately selecting AutoStore empowered by Kardex Having witnessed a trend towards more small package orders and less frequent large stock pallet orders, MAHLE Aftermarket selected a highly efficient AutoStore empowered by the Kardex robotic cube storage system to increase capacity and throughput. A global parts and solutions provider to the independent aftermarket was also experiencing storage capacity constraints at its Olive Branch, Mississippi distribution center. MAHLE looked for a high-density storage solution that would enable it to adapt to the shift in customer order profiles and is scalable for future growth. Having examined various options, MAHLE Aftermarket invested in the AutoStore empowered by the Kardex solution. The project has been hailed a success by MAHLE, helping the company store more products in less space and ship small orders more efficiently. Working together proves successful for MAHLE and Kardex MAHLE chose Kardex to implement the intelligent goods-to-person automated storage and retrieval system (ASRS) tailored to MAHLE Aftermarket’s material flow, with market-leading inventory storage density and processing. The complete AutoStore solution at the Mississippi facility comprises 42,000 bins, seven ports, and 18 robots, in addition to a connected conveyor solution with 18 gravity lanes used for consolidation. Designed and planned by the experts at Kardex, the AutoStore solution was built and commissioned on schedule and ramped up quickly and smoothly. Kardex FulfillX maximizes the capabilities of AutoStore robotic cube systems to optimize resources and processes, delivering the fastest order fulfillment solution per square foot on the market. It increases storage capacity by up to 4 times and enhances performance by up to 10 times compared with traditional methods without additional workforce. MAHLE praises density, scalability, and hands-on support MAHLE Aftermarket has hailed the support Kardex provided throughout the project. Lorraine Hinderer, MAHLE Aftermarket Head of Business Innovation and Excellence, says, “One of the reasons we chose Kardex is because compared to the other integrators, they were able to provide an end-to-end solution tailored to our material flow, whereas the others were focused on selling their solution and not a holistic approach. I would recommend Kardex to other companies – and have actually – just due to the way that they support in the whole initial design and sizing… but also in actually implementing the system on-site.” Rhiannon Fisher, MAHLE Aftermarket Head of Business Excellence for the North America region, adds, “The support provided by Kardex exceeded expectations. During the design process, they were very hands-on. They provided support on-site during the entire process and ultimately delivered a turnkey solution.” Fred Fox, Director of Project Success for the Kardex Solutions AutoStore team, explains that Kardex offers clients the flexibility to either leverage Kardex FulfillX, the purpose-built software package designed specifically for AutoStore end-user solutions, integrate other warehouse management systems (WMS), or utilize their own software. In the case of MAHLE Aftermarket, it chose to integrate with its existing SAP Warehouse Management System. “Together, we got a really good solution in place, and that’s just part of who we are and what we want to do,” Fox states. MAHLE Aftermarket prepares for the future with AutoStore empowered by Kardex Following the success of the Olive Branch project, MAHLE Aftermarket automated a second operation in Décines-Charpieu (Lyon), France, including 22,440 storage bins, seven robots, and two workstations. MAHLE continues to evaluate its other locations worldwide to assess if AutoStore, empowered by Kardex, can enhance customer service, increase efficiencies, and standardize its operations. Kardex delivers a wide range of potential solutions for both logistics and manufacturing operations.
Mallard Mfg unveils new Slim-Fit Full-Length Carton Flow Divider
The patent-pending solution enhances order-picking speed and accuracy by easily segregating SKU lanes across multiple carton flow types Mallard Manufacturing, a gravity flow storage solutions provider, introduces new Slim-Fit (patent-pending) full-length dividers for wheeled carton flow systems. This custom-engineered product redefines efficiency and flexibility in carton and tote storage and picking applications. The full-length dividers click into specially designed holders, creating SKU slots of any width and maximizing shelf space for edge-to-edge storage. “We are thrilled to introduce the new Slim-Fit divider for our wheeled carton flow products,” said Kevin Risch, President of Mallard Manufacturing. “This innovation reflects our commitment to addressing customer needs with advanced gravity flow solutions that enhance efficiency and help control operational costs.” Product Features: A thin profile allows more SKU lanes Adjustable in 0.17” increments, eliminating wasted space Mirrored image divider brackets speed accurate slotting & reslotting Five color choices – mix and match Secure fit double-action locking – won’t dislodge The Slim-Fit full-length carton flow divider offers several key advantages over other lane segmenting accessories: Enhanced SKU Capacity: The narrow divider profile and adjustability within 0.17-inch increments ensure optimized shelf use to accommodate more SKU lanes. Innovative Bracket Design: Mirrored image divider brackets on the load and pick ends of the flow tracks facilitate faster, accurate slotting and reslotting, streamlining warehouse processes. Secure and Durable: The divider’s double-action locking mechanism ensures a secure fit, preventing accidental dislodging. Color-Coding Options: Available in five colors—blue, yellow, red, orange, and grey—the dividers enable easy color-coding of picking applications, further improving accuracy and speed. Worker Safety: The rounded-edge design and protective powder-coated finish prioritize worker safety by minimizing the risk of cuts and injuries. Despite their durability, the dividers remain lightweight, facilitating easy lifting and repositioning for swift and effortless reprofiling. Compatibility: The dividers are compatible with Mallard’s entire range of wheeled carton flow rack products, Dyna-Flo, Dyna-Flo HD (heavy-duty), and Dyna-Deck replacement tracks. Positive ROI: Depending on the application, pick rates typically range from 50 to 150 pick lines per hour, with an average of approximately 70. Saving 2 seconds per pick may not initially seem significant. Still, when extrapolated across each worker, hour, day, week, and year, it results in not only a highly efficient picking operation but also a favorable ROI. Industries that benefit from the efficiencies of carton flow rack include Retail, Grocery, Medical, Pharmaceutical, Health & Beauty, Auto, Electronics, and E-commerceFull-length lane dividers enhance carton flow function for popular applications such as: Order Picking Parts Storage Assembly/Kitting
Wildeck, Inc. provides platforms for media at 2024 Republican National Convention
The RNC has sourced a local Milwaukee-area manufacturer, Wildeck, Inc., to provide structural steel platforms supporting media team members and TV camera equipment Wildeck, Inc., a material handling equipment manufacturer, has played a role in designing and manufacturing structural steel platforms (mezzanines) for the upcoming 2024 Republican National Convention. The event is set to take place from July 15 to 18, 2024, at the Fiserv Forum in Milwaukee, less than 20 miles from Wildeck’s headquarters in Waukesha, Wis. In partnership with Willoughby, Ohio-based Morrison Company, a prominent Systems Integrator in the material handling and storage industry, Wildeck has delivered two custom-designed platforms to support the media suites and additional smaller platforms for TV camera equipment. The media suite platforms, 975 sq ft and 1,450 sq ft in size, were designed to fit within the shape of the arena bowl, while the camera platforms were engineered with high rigidity to ensure stable televised coverage. Jim Green, president of Morrison Company, stated, “As Morrison Company has come to expect from Wildeck as our mezzanine partner over the past 30 years, we obtained competitive pricing, detailed engineering, and on-time production for this project. Wildeck gave this project the dedicated attention required to meet all deadlines, including production design, pricing, installation drawings, and extremely tight delivery schedules.” The collaboration between Morrison Company and Wildeck is rooted in their successful history of similar projects, including the 2016 Republican National Convention in Cleveland. The RNC Staging Contractor expressed confidence in the Morrison/Wildeck team’s ability to meet the challenging timeline due to their proven track record. Dan Lorenz, president of Wildeck, Inc., commented, “This has been an exciting opportunity and partnership with Morrison Company to design, build, and install highly sensitive motion-free platforms for the RNC at Fiserv Forum. I am very proud of my team for once again raising the bar in standard and custom platform designs.” Wildeck’s platforms for the event were manufactured using USA steel and local union labor was employed for the installation, aligning with the values and standards expected for such a significant national event.
PFlow Industries highlights F-Series Vertical Reciprocating Conveyor
Easily handles loads of up to 50,000 pounds or more in high-speed, high-cycle environments PFlow Industries, the pioneer in vertical reciprocating conveyor (VRC) technology, highlights the F Series VRC, a 4-post mechanical vertical lift that can easily handle loads of up to 50,000 pounds or more in a wide range of material handling applications, including high-speed, high-cycle environments. The lift can also be customized to handle lift material loads up to 200,000 pounds. The F Series is ideal for lifting multiple pallets, oversized materials, large carts, or heavy machinery between two or more levels, indoors or outdoors. The F Series 4-post mechanical VRC offers maximum flexibility in carriage size, capacity, and traffic patterns, allowing loading and unloading from all 4 sides. Featuring an unlimited carriage size, with a minimum size of 6 feet wide and 6 feet 6 inches long, the F Series can lift large and bulky loads that cannot be accommodated by other lifting means. Its ability to reach any floor level maximizes facility use and provides greater material handling operational flexibility. Featuring a standard travel speed of 18 feet per minute (FPM), the F Series can be customized to accommodate speeds of up to 400 FPM, making it an essential part of automated, high-speed/high-cycle material handling applications used in continuous cycle operations – 24/7/365. The F Series comes with a lifetime structural warranty and is built with quality construction that offers reliability and long-term performance, ensuring less downtime. It can be hot-dipped galvanized or fitted with epoxy finishes to withstand extreme weather conditions and temperature fluctuations and enhance corrosion resistance for use in harsh outdoor or wash-down environments. To ensure worker safety and protect material payloads, the F Series features numerous built-in advanced safety features, including limit switches that shut down the motor and engage the brake when the switch is tripped or power is lost; motor overload protection; chain sensors that prevent slack chain from jumping the sprockets; and safety cams that prevent unintended carriage descent. The units conform to ASME B20.1 Safety Standards.
The Movu atlas pallet shuttle offers Westhof BIO automated high performance in deep-freeze storage
German Organic vegetable freezing company Westhof BIO has selected easily accessible, plug-and-play automation in the form of a stow Racking silo served by Movu atlas 2D pallet shuttles. Part of an integrated intralogistics solution from systems integrator Körber, the silo and shuttles play a key intralogistics role in Westhof BIO’s brand new, highly automated production facility, located near Hamburg in Germany. Due to go live in June 2024, the Movu system provides a reliable and efficient automated flow of goods and high-density storage in a six-level silo to hold over 5000 pallets of frozen vegetables in the cold store. Westhof BIO processes around 10,000 tonnes of fresh produce annually providing an organic frozen range. Its new climate- and resource-saving organic freezing plant gives the company room to expand and represents a major step forward for the company. The ultra-modern and automated freezer warehouse stores frozen vegetables to allow their delivery on pallets to manufacturers of organic food and baby food all year round. The company looked for a high-density storage solution for the vegetables in its minus 24 degrees centigrade cold store that offers reliability and scalability as well as an efficient and accurate flow of goods. The automation solution consists of six Movu atlas shuttles, one of which transports the pallets on each of the six levels of the stow silo, which measures 60 m long x 31 m wide x 17 m high. Providing deep, multi-pallet channel storage, the silo maximizes space by minimizing the number and width of driving aisles – this installation has just one. Efficient and quick to set up, the plug-and-play Movu atlas system fits all buildings to ensure no warehouse is left behind when it comes to automation. Even if a shuttle goes down or requires maintenance, it can be easily removed and replaced with a new shuttle within a day, with Westhof BIO’s WMS directing goods to one of the other silo levels. The easily scalable atlas system allows the addition of shuttles to increase throughput and store greater quantities of vegetables during harvest peak. Stefan Pieters, CEO of Movu Robotics said: “We are delighted to have successfully handed over another Movu project to our customer. With the combination of the stow silo and the Movu atlas 2D shuttle, Westhof BIO could trust on consistent high engineering and Project Management standards with a reliable project lead time. The Movu atlas 2D Shuttle is a true example of simple and easily accessible plug and play automation in challenging cold storage environment. It´s scalability provides Westhof BIO with automation that handles peaks and adapts easily to future requirements.” Berit Carstens-Lask, Managing Director of Westhof BIO, adds: ”We are extremely satisfied with the automation solution that has been realized and with both the engineering and execution of the project. We hope that when we start running it, the automation solution from Movu will make a significant contribution to optimising our entire production and warehouse processes, making them much more efficient and flexible.”
PAC Machinery introduces a new motorized adjustable height stand for tabletop baggers
PAC Machinery, a provider of packaging for more than 60 years, has introduced new bagger accessories and resources that make bagging with tabletop automatic baggers even better! They have announced a new Motorized Adjustable Height Stand for automatic tabletop-style bagging machines. This new motorized stand adjusts the bagger height from 22 to 34 inches. This allows the operator to adjust the bagger’s seal height/loading height to best suit the operator and is more ergonomic than PAC’s fixed height stand. Effortlessly adjust the tabletop bagger’s height with the push of a button. Place it anywhere in a facility near an electrical outlet. This stand is ideal for PAC Machinery models Rollbag R785, R1275, and R1285. Using the new motorized adjustable height stand, allows the user to also add PAC’s Motorized Conveyor (see options section). Bags drop down from the bagger onto the stainless conveyor that gets placed in front of the bagger. Products travel up the adjustable incline section which has a height of approximately 35”. Conveyor is available in 10″ & 16″ widths. The new Motorized Adjustable Height Stand also allows the operator to use the Weigh Count Sorting Table to count and bag specific item quantities or weights – that is ideal for small parts packaging. Two New downloadable resources are now available on our website. Download our NEW bags brochure to see our wide selection of custom bags for your bagger and our NEW Stock Bags download is also a great resource!
PFlow Industries named a Southeast Wisconsin Top Workplace
Award dedicated to rewarding people-first culture excellence PFlow Industries, the pioneer in vertical reciprocating conveyor (VRC) technology, announces that it has been named a 2024 Top Workplace winner by the Milwaukee Journal Sentinel, which recognized 169 Milwaukee and Southeast Wisconsin companies and organizations as winners. PFlow won a Southeast Wisconsin “Top Workplaces” award, placing #37 in a group of 61 mid-sized companies. Top Workplaces award winners are determined entirely by employee survey feedback gathered by the Energage Platform’s Workplace Survey, a research-backed employee engagement survey that measures the workplace experience to drive award-winning, people-first cultures. The program uses a proprietary approach that combines a wealth of data and industry-leading benchmarks to ensure winners represent cultural greatness. “Being a 100 percent employee-owned company is advantageous for both employees and customers, and I am extremely proud that PFlow has been recognized as a Top Workplace,” said Pat Koppa, President at PFlow Industries. “PFlow is focused on delivering innovative, robust, and reliable vertical material lifting solutions that are built to last. We are dedicated to encouraging a supportive work culture, providing best-in-class products and service for our customers, and improving the lives of those in our community through volunteer service and community giving efforts – “lifting our world” by putting people first.” The Workplace Survey qualifies each winning company for Top Workplaces employer recognition throughout the year, including regional, national, cultural excellence, and industry awards.
NORD offers optimum conveyor functionality with NORDAC ON/ON+ VFDs
NORDAC ON/ON+ variable frequency drives deliver intelligent control of conveyor systems with an integrated multi-protocol Ethernet interface to improve efficiency, reduce system variants, and optimize performance. NORDAC ON/ON+ variable frequency drives are available in 3 frame sizes for scalable functionality NORDAC ON/ON+ decentralized variable frequency drives are the latest electronic control innovations to be produced by global manufacturer, NORD DRIVESYSTEMS. These VFDs have been engineered for the specific requirements of horizontal conveyor technology and feature integrated functions to optimize operation performance, an integrated Ethernet interface, full Plug-and-Play capability, and a compact design. NORDAC ON/ON+ variable frequency drives feature three frame sizes and two base versions: a version designed for combination with IE3 asynchronous motors and a version optimized for use with IE5+ synchronous motors (NORDAC ON+). Both versions offer compact frame sizes that can be motor- or wall-mounted based on the application and space requirements. The drives can be used over a wide speed range, enabling variant reduction for large intralogistics systems and streamlining operation. NORDAC ON supports a power range of 0.50 – 3.00 hp while NORDAC ON+ supports 0.50 – 4.00 hp. As with all NORD variable frequency drives, the NORDAC ON/ON+ is equipped with a dynamic internal PLC for drive-related functions. It can process data from connected sensors and actuators, initiate control sequences, and communicate drive and application data to the control center, networked components, or to cloud storage. For this purpose, the VFDs have an integrated multi-protocol Ethernet interface for easy integration into automation systems. Whether for ProfiNet, EtherCAT, or EtherNet/IP, the required protocol can be easily set via drive parameters. Firmware updates can also be implemented via Ethernet. In addition to simple configuration, NORDAC ON/ON+ VFDs offer quick installation and maintenance with full Plug-and-Play functionality. The 24 V DC supply for control and communication is integrated into the 3-phase 400 V supply connected to the drive via a 6-pole connector. A daisy chain connector can also be used to supply power to multiple drives, optimizing cable lengths and significantly reduce wiring efforts. NORDAC ON/ON+ VFDs include a variety of integrated functions to improve conveyor efficiency and integrate seamlessly with Industrial Internet of Things (IIoT) environments. These functions include integrated sensors via digital inputs, LED indicators for quick and simple diagnostics, an energy-saving function for optimized efficiency in partial load operation, and brake management for precise control of an electromagnetic holding brake for wear-free brake actuation. Optional functions such as Safe Torque Off (STO), Safe Stop (SS1-t), and internal braking resistors are also available for configuration. With their scalable functionality and dynamic control, NORDAC ON/ON+ variable frequency drives are suitable for a wide range of environments, particularly those in warehousing, post and parcel, airport technology, and other large-scale intralogistics applications.
Dorner to showcase innovative automation technologies at Automate 2024
Dorner and its partner company montratec are set to unveil its latest innovations in assembly technology in booth 1224 at Automate 2024, May 6-9, at McCormick Place in Chicago. With a focus on enhancing efficiency and reliability in production environments, both Dorner and montratec will present a lineup of demo conveyors designed to meet the diverse needs of various industries. The newly released DualMove Pallet System will lead off Dorner’s collection. The DualMove features twin-strand timing belts that glide pallets precisely from one stop to the next. It also features three accessory modules: lift and transfer, lift and rotate, and lift and locate. DualMove’s reliability, flexibility, and easy integration make it a great fit for numerous assembly applications. Among the featured conveyors is the ERT150, an industry-ready solution engineered to convey medical and cleanroom-based product assembly. Boasting a versatile, low back-pressure platform, the ERT150 offers seamless and adaptable performance for various appliance, electronics, automotive, and consumer goods assembly applications. Its simple and effective design, including non-contact zoning and slip roller accumulation capability, ensures safe and efficient operation while minimizing downtime. With ISO Class 4 verification for cleanroom applications, the ERT150 sets a new standard for precision and reliability. Also on display will be Dorner’s FlexMove Pallet System, a versatile conveyor engineered for product routing, control, and inspection in small- to medium-size assembly automation applications. The FlexMove line is sold as completed assemblies or as kits. It offers users layout flexibility and the ability to implement easy conveyor system design changes to adapt to their business’s evolving needs. Modules include merge and divert modules, lift and locate stations, cushioned pallet stops, and a unique pin tracking system to guide pallets through 90° turns – all of which attach directly to the conveyor frame without modifications. Columbus McKinnon’s newest acquisition, montratec, will feature their montrac mono-rail solution at our booth. montratec’s intralogistics solutions for manufacturing, assembly, and production processes minimize cycle times and maximize customer operational throughput. Asynchronous movement enables products to be moved independently in multiple directions at varying speeds to balance production lines, increasing flexibility and productivity. montratec also brings a higher level of cleanroom certification that expands market access in the EV, life sciences, electronics, and semiconductor industries. Lastly, Dorner will feature its renowned 2200 industrial series conveyor solution. The 2200 series loop showcases the uniquely low-profile industrial line of conveyors and their ability to seamlessly transfer products from one conveyor to the next.
Dorner and Garvey partner on New AquaGard GT Stainless Steel Conveyor
Dorner and Garvey are well-established brands with decades of proven success. But now, they are combining their strengths to write a new chapter together with the recent launch of its AquaGard GT Stainless Steel conveyor. This new line combines the best conveyance expertise of both brands to develop a platform with an attractive price point that integrates with accumulation systems and other machinery to create a fully automated processing line for bottling, canning, and food processing applications. The AquaGard GT merges the strengths of Garvey’s GT Series conveyor with Dorner’s AquaGard 7100 Series sanitary stainless steel conveyor. The AquaGard GT is a meticulously designed infeed and outfeed conveyor ideal for accumulation-type applications to prevent bottlenecks in industries such as packaging, bottling, dry food processing, and part handling. All components (except motors) are either stainless steel or FDA-approved plastics, which are ideal for operating in environments that require wipe-down or occasional washdown cleanings of the conveyor. Simple Design and Function The AquaGard GT conveyor system is designed to be as simple as possible, ensuring the highest level of reliability. These conveyors are engineered for flexibility and can be inserted virtually anywhere in the system, making line expansions or complete changeovers fast and efficient. With Dorner’s best industry lead time, conveyors can be custom-engineered and shipped out quickly to minimize downtime and get a production line up and running in no time. Versatility in Applications The AquaGard GT conveyor is a versatile solution suitable for an array of applications across a wide variety of industries. Primarily designed for packaged goods transport, its robust construction and advanced engineering ensure seamless movement of goods with precision and reliability. Its adaptability shines in integrated solutions by navigating through machines for efficient processing. Moreover, its seamless integration extends to end-of-line packaging and palletizers as well where it ensures smooth transitions and optimized throughput, enhancing overall operational efficiency. The AquaGard GT integrates features and benefits such as powered transfer units, flush side tails, and pre-engineered transfer modules, among others that in-house machine builders cannot match. The conveyor is competitively priced and comes with a short 10-day lead time.
TrewSort sliding shoe sorter
TrewSort sliding shoe sorter provides retail, e-commerce, and warehouse operations with high-capacity reliable throughput with the added benefits of AI-enabled technology Trew, LLC, an automated materials handling solutions provider, has announced the latest in high-throughput, high-accuracy sortation for retail and e-commerce fulfillment operations. The TrewSort™ Sliding Shoe Sorter incorporates “AI inside” high-performance, self-learning actuators with mechanical and control design elements that deliver high-rate, accurate, and reliable line sortation of cartons, parcels, totes, poly bags, and other items. TrewSort delivers industry-leading sortation rates with inventive design elements that allow it to handle a wide variety of items with reliability and accuracy. Features include intelligent high-density product spacing, catch-free transportation surface and divert elements, and the use of high-performance materials that eliminate problems caused by product impact, snag points, and “walls” seen in other designs. “The AI uses machine learning built into the divert actuator allowing the sorter to maintain accuracy by self-identifying issues before they become problems,” said Trew Product Manager, Andrew Herchenbach. “There is deep thinking in every detail of the sorter. It is designed to perform at the highest standards now and flex and grow with customers.” The TrewSort system is manufactured for heavy use in facilities running three shifts per day, with forward-thinking features like nearly infinitely adjustable divert switch locations, modular machine sections, expandable electrical design, and adjustable after-sort lane connections that allow the sorter to fit buildings easily today and expand in the future. “When you need reliable operational throughput and performance, the TrewSort sliding shoe sorter delivers results,” said Herchenbach. “This system offers companies incredible levels of reliability and flexibility to have confidence now and as your business grows.”
Trew MODEX 2024: Newest Stingray Shuttle
Trew showcases solutions and cooperation with TGW Logistics Trew, LLC, a North American manufacturer of warehouse automation solutions, is debuting the newest TGW Stingray ASRS Shuttle in North America. Trew highlights the new Stingray capabilities and how it integrates with automated material handling solutions in their booth at MODEX 2024 in Atlanta, Georgia, March 11–14. The newest Stingray shuttle system incorporates inventive energy recovery technologies and sustainable material in a design that allows for multi-deep storage and high-capacity throughput. The new shuttle design is highly efficient and reliable and includes new self-healing capabilities. Thanks to intelligent software, autonomous correction of problems and errors, and realigns items to maintain an optimized picking environment, reducing manual intervention by up to 90% compared to other solutions. “Our cooperation with TGW Logistics is another excellent example of how Trew is dedicated to bringing leading ideas and technology to our clients,” said Trew Chief Revenue Officer, John Naylor. “Winning together means enabling our clients to tackle their biggest business challenges with solutions that deliver results.” The Stingray system is a powerful, automated shuttle system for totes and cartons with throughput performances of up to 1,500 load carriers per hour in each aisle. It is a highly flexible, modular system designed for high performance, lower storage location costs, optimized space-saving, and includes integrated maintenance and diagnostic tools. Already proven worldwide with more than 20,000 TGW Stingray shuttles in use, Trew is excited to showcase the technology in North America. To see the shuttle in person at MODEX 2024, visit Trew’s booth #B9632.
PFlow Industries showcases its vertical material lifting solutions at MODEX 2024
Visit Booth #B1019 to see how the Versatile VRCs Improve Efficiency and Worker Safety Join PFlow Industries, the founders of the vertical reciprocating conveyor (VRC) industry, at MODEX 2024, March 11-14, where they will be showcasing their vertical material lifting solution capabilities. Learn more about the versatility of PFlow VRCs, including the M Series 2-Post Mechanical Material Lifts that are ideal for almost any material lifting application. The PFlow M Series moves materials faster and more safely than forklifts, with a standard travel speed of 25 feet per minute (FPM), and up to 400 FPM available. With its ability to lift to 10,000 pounds, reach an unlimited number of floor levels, and perform under even the most demanding continuous-use applications, the M Series is a perfect lifting solution for high-speed / high-cycle and automated material handling applications. With quality construction, backed by a lifetime structural warranty, the M Series provides reliable, long-term performance, resulting in minimal downtime. Each M Series VRC conforms to ASME B20.1 and is equipped with advanced safety features, including limit switches that control carriage travel, shutting off the motor, and engaging the brake when tripped or power is lost. Additionally, chain sensors, certified safety cams, chain tensioners, and guides ensure safe operation by detecting chain tension loss and chain failure and preventing uncontrolled carriage descent. PFlow specializes in designing customized lifting solutions tailored to the specific requirements of each application, ranging from simple, two-level material lifting to complex integrations with automated systems. The versatile M Series VRC is available in both straddle and cantilever designs, each with its unique advantages. Straddle configurations provide increased lifting capacity and larger carriage platform sizes, making them ideal for applications with ample space. Conversely, cantilever configurations offer access to the carriage platform from three sides and can accommodate taller payloads, making them suitable for areas with limited space. Visit PFlow in booth B1019 where product experts will be available to discuss vertical material handling needs and provide customized solutions and best practices for accelerating business goals, including improving efficiency, increasing facility velocity/throughput, and enhancing worker safety.