Conveyors Archives - Material Handling Wholesaler

Seegrid supports VDA5050 to enable interoperability for modern Industrial Automation Environments

Tue, 22 Jul 2025 14:23:32 +0000

Seegrid Corporation confirmed that it is actively progressing its VDA5050 support—marking a major step forward in interoperability and system integration for industrial automation. With foundational capabilities already rolling out in 2025, the company is on track for full VDA5050 compliance in 2026. VDA5050 is an open interface standard developed by Germany’s VDA (Automotive Industry Association) and VDMA (Mechanical Engineering Industry Association) to promote seamless communication between AMRs and fleet management systems, regardless of manufacturer. As automation expands across inter-facility operations, this interoperability standard is becoming a vital component to the success of mixed-fleet deployments—accelerating integration timelines and reducing long-term operational costs. “Supporting VDA5050 is part of Seegrid’s broader commitment to building flexible, scalable autonomous solutions that evolve with our customers’ needs,” said Tom Panzarella, Chief Technology Officer at Seegrid. “Interoperability is an essential contributor to successful autonomy, and we’re excited to help lead this important industry shift.” Seegrid released a robust MQTT API that enables its AMRs to connect with today’s industrial automation and orchestration systems. This foundational release includes three primary components of the latest VDA5050 standard: Factsheet — Provides other systems with detailed information about the robot’s physical characteristics of the latest VDA5050 features Actions — Supports core remote controls, such as “Pause” and “Resume.” State — Communicates real-time robot status for enhanced visibility and coordination “Our customers are building more advanced and interconnected operations, and VDA5050 gives them the flexibility to do so without being locked into proprietary systems,” said Panzarella. “We have established the technical foundation for broader VDA5050 compatibility while delivering immediate integration value.” The standardization benefits of VDA5050 allow Seegrid’s customers to: Connect Seegrid AMRs with other VDA5050-compliant solutions Reduce custom integration overhead and complexity Unify fleet orchestration across diverse equipment providers Future-proof automation infrastructure with an open, scalable architecture Seegrid is already collaborating with select customers to deploy and validate VDA5050 features in live environments. “VDA5050 is a smart investment in the future of autonomous material handling,” said Chief Sales Officer David Griffin. “We’re proud to support our customers with the tools and standards they need to drive more open ecosystems where Seegrid AMRs can work side by side with other technologies—empowering them with more choice and control.” As an industry leader, Seegrid reinforces its commitment to deliver autonomy that works—and works well with others.

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Software as central element in mixed case palletizing for grocery retail

Wed, 16 Jul 2025 14:54:56 +0000

Grocery retail is characterized by high dynamics, increasing complexity of product ranges, and growing customer expectations with regard to delivery speed and availability. High-performance solutions are crucial for efficiently processing large-volume material flows, particularly in the context of full case handling. An intelligent software platform plays a central role, particularly in palletizing. With over 25 years of specialization in the grocery industry, TGW Logistics is among the leading providers in Europe. As a market leader in the area of systems suited for freezer applications, the intralogistics specialist offers a comprehensive full case product range. “We are in constant contact with our customers. Intensive communication and the ideas that arise from it help us to stay on the cutting edge,” explains Michael Schedlbauer, Vice President of Business Development, Grocery at TGW Logistics. The full case solutions cover all temperature zones—from dry goods to fresh and frozen foods (-22°F)—and enable automated handling of pallets, roll cages and thermocontainers. TGW Logistics builds on technologies developed in-house in all core areas: High-performance palletizer: over 700 packing units per hour, modular design, high redundancy, and optimal accessibility for maintenance. Depalletizing systems with various levels of automation to accommodate different types of packaging Highly dynamic shuttle warehouses with trays that can hold multiple SKUs and thus simultaneously allow a higher storage density and flexible picking. Exact sequencing directly from the warehouse or via the conveyor system to facilitate the targeted supply of goods for palletizing and further processes. Modular software platform WERX for efficient implementation, individually adapted to customer requirements “We build our solutions on a broad foundation of experience in the areas of integration, software, warehouse and conveying technology, and robotics. This makes us a reliable partner that our customers can count on. TGW Logistics takes care of the efficient operation and maintenance of the system during its entire service life,” emphasizes Peter Ehrenhuber, Director of Grocery Retail at TGW Logistics. Intelligent software platform WERX The software platform WERX is a central element of every TGW installation. With its team of over 700 specialists, TGW Logistics develops modular software solutions for the control, optimization, and visualization of all material flows. Special focus is placed on palletizing software, which guarantees maximum packing density and optimal packaging stability with the help of intelligent algorithms. Software and technology are constantly tested, calibrated, and developed further with the help of demo and test systems. Artificial intelligence boosts efficiency and reduces manual intervention In the area of depalletizing, TGW Logistics relies on camera-based, self-learning system behavior: with the help of AI algorithms, the system recognizes patterns and analyzes error patterns directly in the visualization. This fuels a continuous learning process that reduces the amount of intervention required from operators by up to 30 percent, which in turn directly affects the system’s overall performance. An intelligent multi-layer approach also comes into play during the creation of the packing plan prior to palletizing. This allows multiple requirements to be considered simultaneously and to be activated or deactivated as needed. The system recognizes any need for optimization based on current capacity utilization. This feature has already proven itself in practice for one of the leading food service providers in the U.S. When it comes to supplying end customers, the duration of stops to unload customer deliveries can be drastically reduced. This increases efficiency along the entire supply chain and strengthens competitiveness. Security as integral feature – NIS2, KRITIS & IT security In the face of rising regulatory requirements, e.g. as a result of the NIS2 Directive, as well as the significance of intralogistics as part of critical infrastructure (KRITIS), TGW Logistics is setting high standards in terms of security, availability and data protection—both for customers and for its own system landscape. “We are making long-term investments in IT security and process reliability,” stresses Hans-Peter Dirisamer, Director of Group IT at TGW Logistics. “Our aspiration is to establish sophisticated security structures that will play a preventive role and enable swift reaction in case of emergency. TGW Logistics takes a comprehensive approach that encompasses not only technical but also organizational measures. This includes redundant system architecture, coordinated access regulations, data encryption, and continuous monitoring, as well as emergency plans and recovery scenarios whose effectiveness are tested regularly.” Expansion to split case picking: one system, two worlds With the growth of online business, the requirements associated with picking single items for end customer orders (split case picking) are also on the rise. TGW Logistics has developed solutions just for this situation and has already implemented them at multiple customer sites designed especially for ecommerce. They make it possible to handle over 20,000 units per hour and are suited for delivering to end customers directly or for supplying stores with small lot sizes. Moreover, TGW Logistics offers integrated systems that seamlessly combine full case and split case picking, allowing the same system to handle both fast-moving and slow-moving items. This is made possible by: Highly dynamic shuttle technology to supply both areas at once An external sequencer developed in-house that sorts items intelligently based on target and delivery criteria The patented PickCenter One, a 1:1 picking workstation with integrated target sequencer for optimized picking order This integration offers maximum flexibility in the face of changing business models, e.g. in the case of seasonal transitions, changes to the product range, or increasing affiliation with convenience stores. Brownfield competence: integration during live operation Not every operator is able or willing to turn to greener pastures. TGW Logistics has extensive brownfield experience to draw on and has already successfully integrated numerous systems into existing buildings and software landscapes—often during live operation. The modular design of the TGW warehouse systems makes it possible to insert single functional units into existing infrastructure in a compact and flexible manner, whether as a partial extension or comprehensive modernization. Tried and true methods, comprehensive project planning, and experienced realization teams make it possible to accomplish integration with minimal interference in existing processes, all without compromising performance or scalability.

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Episode 603: MHI’s Conveyor and Sortation Solutions Group on smarter vertical integration

Mon, 30 Jun 2025 14:24:26 +0000

Kevin chats with Wesley Parkin of Qimarox and Steve Castle of Autoquip in this episode of The New Warehouse Podcast, recorded live from ProMat 2025. Representing MHI’s Conveyor and Sortation Solutions (CSS) Industry Group, Wesley and Steve unpack key challenges and emerging solutions in material handling, especially when it comes to moving Autonomous Mobile Robots (AMRs) between facility levels. The conversation dives deep into the CSS Group’s collaborative efforts, the growing need for smarter vertical movement, and how manufacturers and integrators are adapting traditional VRCs (Vertical Reciprocating Conveyors) to meet the precision demands of modern automation. Collaboration in the Conveyor and Sortation Solutions Group The CSS Industry Group under MHI isn’t just a gathering of companies—it’s a dynamic ecosystem of manufacturers, integrators, and solution providers committed to advancing the industry through shared knowledge and innovation. As Steve explains, “There are a number of manufacturers and system integrators… whenever we come together in an industry format, we can network, we can also kind of refer to one another.” This collaboration shines in initiatives like the CSS Group’s referral sharing program. Visitors to booths can scan a QR code and submit their needs to MHI, which then shares the inquiry with group members best equipped to help. Even among potential competitors, the group fosters cooperation. “None of us have identical product lines… so if we can cross-pollinate and just help be a resource to the customer, it adds value.” Vertical Movement: The Next Frontier for AMRs As AMRs become more prevalent, the conversation about how they navigate between levels in a facility is intensifying. Wesley notes this trend is evident on the show floor: “We see more and more need for AGVs going up and down between levels… we try to advise them, show them the benefits, and help them to automate their systems.” Traditionally, VRCs were designed for manual or forklift-assisted loading. But that’s changing. Steve describes how Autoquip adapted their lifts to accommodate the sensitivity of AMRs: “With an AMR, they’re a lot more sensitive… if it drives on the VRC and there’s a big bump, your load can shift and become unstable.” Their systems now include load-height sensors and smart controls, enabling better decisions about storage placement. This integration helps maximize density and supports dynamic interactions with WMS platforms. “Once we know the height of the load… they tell us what level to go store it at so that that feedback adds value in the density.” The ROI Behind Smarter Storage and Flexibility The shift to vertical integration isn’t just about optimizing space—it’s about unlocking flexibility and long-term ROI. Wesley emphasizes the value of going up instead of out: “The floor space they would need is huge compared to if you’re going to go vertical.” Steve breaks down how storage density gets a boost from automation that accounts for real-world conditions: “If your pallet is now only 36 inches high, they know that that pallet can be stored on the top floor… It’s just adding value in little ways.” When comparing AMRs and conveyors, Steve shares a powerful analogy: “Conveyors are like a train… and AMRs are like a delivery van.” Each plays a unique role, but AMRs bring flexibility, space savings, and modularity that many facilities need. Wesley adds, “There are huge benefits in going with the AMR… in terms of redundancy, maintenance, and floor space.” Key Takeaways on Conveyor and Sortation Solutions CSS members actively refer leads to one another, creating a stronger ecosystem for customers. AMR-compatible VRCs use load-height sensing to maximize storage density across mezzanine levels. Floor space constraints and the push for flexibility are accelerating interest in vertical movement solutions. AMRs offer redundancy and modularity not possible with fixed conveyors, making them ideal for evolving layouts. Smart controls and early-stage simulation help customers plan automation projects with a clear ROI path. The New Warehouse Podcast Episode 603: MHI’s Conveyor and Sortation Solutions Group on Smarter Vertical Integration

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New compact curve conveyor from Dorner

Mon, 21 Apr 2025 14:46:56 +0000

Dorner has introduced the C3 Compact Curve Conveyor. This product excels in many applications, including- but not limited to confectionery, packaged goods, and food handling. Joining Dorner’s collection of innovative belted conveyors, the C3 utilizes food grade belting and a unique designed to precisely move products through curves up to 180 degrees while maintaining the leading edge. The C3 is a versatile conveyor that fits seamlessly with Dorner’s low-profile industrial conveyor lines and the sanitary AquaGard LP. C3 is a fully configurable conveyor with 45°, 90°, and 180° options with a variety of widths, allowing you to customize it to your unique requirements. C3 provides seamless transfers of products as low as 25mm because of its small pulley and gentle material handling capabilities. The C3 is BISSC certified and has FDA-approved belting and plastics, allowing for the ultimate security in knowing that, with industry-standard cleaning processes, food products can travel without cross-contamination. With its multiple curve angles, the C3 is the ideal piece of an automation solution for a facility that needs to increase its production but within the confines of a small area. The flexibility and precision that the C3 provides allow manufacturers to ensure products can be transported to the right place, in the right position, and the right orientation every time. Key attributes and benefits of the C3 Compact Curve Conveyor: Sprocket Driven Belt: Provides low-tension belting assembly, allowing for minimal belt stretch. Low Product Lead Time: Dorner’s production process is designed to get solutions to customers faster than the competition. For standard C3 products, you can expect an industry-best lead time of 15 days or less. Multiple Stand Options: A variety of stand options includes table-top, short stand, and standard stand. Alignment with other Dorner Conveyors: The C3 was designed to align with Dorner’s Industrial conveyance solutions such as the 2200, 2700, and 3200. The system is also compatible with Dorner’s AquaGard LP for food and other applications that require intermittent wipe-down sanitation. Engineered Excellence: C3 is designed with the end user in mind by promoting easy installation and configuration based on unmatched flexibility in construction, utilization, and process matching.

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Vacuum conveyors for efficient material movement

Tue, 15 Apr 2025 11:30:36 +0000

Hapman highlights our Vacuum Conveyors, which are designed for efficient material movement across various industries. This line of conveyors showcases Hapman’s commitment to efficiency, versatility, and cost-effective solutions in material handling. At the core of Hapman’s Vacuum Conveyors is the regenerative blower technology, which enables effective material transport without relying on plant air, significantly reducing operational costs. The conveyors also feature a reverse-pulse filter cleaning system, ensuring maximum filter efficiency and minimizing downtime. The Vacuum Conveyors line includes three distinct models, each tailored to specific operational requirements: MiniVac: Utilizing dilute phase vacuum technology, this model excels over other options because the pipe can be routed around obstacles, offering flexibility in installation and operation. MiniVac is available in painted carbon or stainless steel. LP Series: Ideal for tight spaces. E-Line: Designed with safety in mind, protecting people and equipment from dust explosions. E-Line is rated for pressures up to 14.5 psi. The Vacuum Conveyors align with Hapman’s 80-year legacy of developing robust equipment tailored to specific industry needs. This product line is expected to significantly impact productivity and efficiency across various sectors.

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Epax Systems to distribute Sanitech Auger Compactors

Thu, 03 Apr 2025 21:42:33 +0000

Epax Systems, a supplier and installer of waste compaction systems, including stationary compactors, rolling compactors, vertical balers, and horizontal balers, has expanded its product offerings to include the complete line of Sanitech auger-style refuse and recycling compactors. “The addition of the Sanitech line of auger compactors allows us to better serve the needs of customers with high-volume compaction requirements,” said Epax president Stefan Nielsen. Sanitech Auger Compactors are more efficient than hydraulic ram-style units. As the auger spins, waste is efficiently broken down, creating higher bulk density in the container and storing as much as 50% more waste. This high degree of compaction significantly reduces haul frequency and expense. The auger is up to five 5-times faster than a ram system, so productivity is improved as workers spend less time feeding waste. An all-electric direct-drive system uses no hydraulics; there is no potential for adverse environmental impact from a hydraulic leak. Sanitech Auger Compactors are available in stationary and self-contained configurations. “Partnering with Epax Systems not only helps our sales efforts, but because of their intimate knowledge of compaction equipment also significantly bolsters our service and installation capabilities nationwide,” said SANITECH president Ron Kaptein.

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AI-powered robotics are reshaping the warehouse floor

Thu, 20 Mar 2025 05:00:42 +0000

Robots in warehouses aren’t a novelty, but with the infusion of AI, they’re becoming integral players in operations. These intelligent systems transform workflows, boost productivity, and reimagine human and machine relationships. From picking to transporting, AI-powered robotics drives the next generation of warehouse automation. From rigid automation to dynamic intelligence Fixed conveyors and ASRS systems have traditionally been used for warehouse automation. While functional, these systems require heavy investment in physical changes to the warehouse floor. With rapid technological advances and AI-driven safety improvements, self-driving robots that can easily be introduced into an existing warehouse are now becoming the norm. Autonomous mobile robots (AMRs) are the poster children for the flexibility AI brings to robotics. Unlike their fixed-path predecessors, AMRs navigate dynamically, using sensors and AI to chart optimal routes and avoid obstacles in real-time. This adaptability makes them ideal for warehouses managing diverse inventories or frequently shifting priorities. AMRs don’t just fit into a warehouse’s existing processes—they enhance them, offering a level of flexibility that static systems can’t match. Precision in every pick Gone are the days of robots merely transporting boxes from point A to point B. Today’s AI-powered robots are equipped with advanced vision systems and machine-learning capabilities to identify, grasp, and handle items of varying shapes and sizes with remarkable precision. These robots can do more advanced and precise tasks to handle inventory, and more innovations are popping up every month. This innovation is incredibly impactful in order picking, where accuracy is paramount. By reducing human error, these systems ensure orders are fulfilled correctly while simultaneously speeding up the process. The result is a smoother operation and happier customers. Redefining collaboration Robots are often seen as a replacement for human labor, but the reality is more collaborative. While AI-powered robots excel at repetitive, physically taxing tasks, they rely on human input for complex decision-making and creative problem-solving. In this symbiotic relationship, robots handle the heavy lifting — literally and figuratively — while humans oversee and optimize processes. This partnership boosts efficiency and enhances workplace safety, reducing injuries associated with strenuous activities. Overcoming barriers to adoption The potential of AI-powered robotics is immense, but challenges remain. High initial costs, integration complexities, and workforce skepticism can slow adoption. Strategic implementation is key for businesses to leverage these technologies fully. This means investing in the right tools, providing employee training, and partnering with experienced vendors to ensure a seamless transition. Balancing these factors ensures both operational success and workforce buy-in. A synchronized warehouse ecosystem AI-powered robotics has shifted warehouse automation from a tool of efficiency to a driver of transformation. By enabling more intelligent workflows, safer environments, and more flexible operations, this technology is not just reshaping warehouses — it’s redefining what’s possible in logistics. For businesses ready to embrace it, the future has never been closer. About The Author: Vee Srithayakumar is a product leader in warehouse management at Tecsys, driving innovation through AI-driven and advanced warehouse execution system initiatives. His contributions to the supply chain industry earned him recognition as a 2024 Supply & Demand Chain Executive “Pros to Know.”

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AI-powered robotics are reshaping the warehouse floor

Wed, 19 Mar 2025 05:00:00 +0000

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Vacuum conveyors for efficient material movement

Sat, 22 Feb 2025 11:00:27 +0000

Hapman, a custom bulk material handling equipment, has highlighted our Vacuum Conveyors, designed for efficient material movement across various industries. This line of conveyors showcases Hapman’s commitment to efficiency, versatility, and cost-effective solutions in material handling. At the core of Hapman’s Vacuum Conveyors is the regenerative blower technology, which enables effective material transport without relying on plant air, significantly reducing operational costs. The conveyors also feature a reverse-pulse filter cleaning system, ensuring maximum filter efficiency and minimizing downtime. The Vacuum Conveyors line includes three distinct models, each tailored to specific operational requirements: MiniVac: Utilizing dilute phase vacuum technology, this model excels over other options because the pipe can be routed around obstacles, offering flexibility in installation and operation. MiniVac is available in painted carbon or stainless steel. LP Series: Ideal for tight spaces. E-Line: Designed with safety in mind, protecting people and equipment from dust explosions. E-Line is rated for pressures up to 14.5 psi. The Vacuum Conveyors align with Hapman’s 80-year legacy of developing robust equipment tailored to specific industry needs. This product line is expected to significantly impact productivity and efficiency across various sectors.

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Pacline Conveyors to showcase robotic empty carton handling system at ProMat 2025

Mon, 03 Feb 2025 15:01:43 +0000

Pacline Conveyors has announced its participation in the highly anticipated ProMat 2025 trade show, taking place March 17-20 in Chicago, IL. At Booth #S1471, Pacline will demonstrate its innovative robotic empty carton loading solution designed to transform order fulfillment processes in distribution centers and warehouses. The system will seamlessly integrate Pacline’s PAC-LINE™ enclosed track conveyor, a Motoman robot equipped with a specialized end effector to expertly load empty cartons onto an overhead monorail conveyor from a Motor Drive Live Roller (MDR) conveyor to replicate a real-world order fulfillment solution. This demonstration highlights Pacline’s capability to provide a fully automated solution that optimizes the delivery of empty cartons to operators, achieving consistently high rates, while reducing labor dependency. Pacline’s conveyor systems are essential for streamlining the delivery of e-commerce cartons, retail replenishment cartons, or donor totes, in order fulfillment environments such as: Person-to-Goods: using Pick Modules with Pick to Light, Pick to Voice, or RF technology. Goods-to-Person: using Unit Sorters, Zone Routing systems (or Pick-and-Pass), Cubic Automated Storage and Retrieval (cASRS) or Autonomous Mobile Robots (AMRs). The comprehensive showcase underscores Pacline’s expertise in integrating robotics, conveyor systems, and other technologies to address the evolving demands of a wide range of industries such as consumer goods, apparel, shoes, electronics, packaged food, and bath products. In addition to the robotic loading system, Pacline offers a broader suite of automation solutions designed to meet the specific needs of distributors, integrators, and end-users. “Automation is the future of material handling, and we are excited to showcase our solutions at ProMat 2025,” says Karl Scholz, President of Pacline Conveyors. “This robotic carton handling system is a prime example of our commitment to innovation and excellence in meeting the needs of modern distribution centers.” Visit us at Booth #S1471 to explore how Pacline’s cutting-edge technologies can revolutionize your operations. Meet with our team of experts and discover how our solutions can be tailored to fit your unique needs.

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Vacuum conveyors for efficient material movement

Fri, 24 Jan 2025 14:00:51 +0000

Hapman has announced its Vacuum Conveyors, designed for efficient material movement across various industries. This line of conveyors showcases Hapman’s commitment to efficiency, versatility, and cost-effective solutions in material handling. At the core of Hapman’s Vacuum Conveyors is the regenerative blower technology, which enables effective material transport without relying on plant air, significantly reducing operational costs. The conveyors also feature a reverse-pulse filter cleaning system, ensuring maximum filter efficiency and minimizing downtime. The Vacuum Conveyors line includes three distinct models, each tailored to specific operational requirements: MiniVac: Utilizing dilute phase vacuum technology, this model excels over other options because the pipe can be routed around obstacles, offering flexibility in installation and operation. MiniVac is available in painted carbon or stainless steel. LP Series: Ideal for tight spaces. E-Line: Designed with safety in mind, protecting people and equipment from dust explosions. E-Line is rated for pressures up to 14.5 psi. The Vacuum Conveyors align with Hapman’s 80-year legacy of developing robust equipment tailored to specific industry needs. This product line is expected to significantly impact productivity and efficiency across various sectors.

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ROYPOW introduces a fully automated forklift battery module production line

Fri, 10 Jan 2025 17:35:38 +0000

ROYPOW has announced the launch of a new fully automated forklift battery module production line, further enhancing its manufacturing capabilities. This underscores ROYPOW’s commitment to smart manufacturing and highlights the company’s ongoing drive for technological innovation and industrial advancement. The newly introduced, million-dollar fully automated forklift battery module production line offers high flexibility and efficiency to maximize throughput. It features a dust-proof design that exceeds industry standards, ensuring enhanced product reliability. Advanced technologies, including cutting-edge laser welding with real-time welding process monitoring, ensure precise and durable welds. Comprehensive quality monitoring is implemented across multiple critical processes, while key parameters throughout the entire production workflow are fully traceable via the Manufacturing Execution System (MES), guaranteeing consistently high product quality. “We are excited about introducing this new production line, which is part of our strategy to innovate and strengthen our manufacturing capabilities continuously,” said Xie, Director of the ROYPOW Engineering Department. “This line integrates cutting-edge technologies to boost production efficiency and accuracy, ensuring we deliver the highest quality lithium forklift battery products to our customers. Additionally, we have achieved multiple technological advancements with this project, setting new benchmarks for the industry and reinforcing our leadership in lithium battery technology.” Advanced Manufacturing With the addition of the new production line, ROYPOW now operates 13 advanced production lines across a 75,000-square-meter facility, including 3 fully automated module lines, 1 high-precision fully automated SMT line, 1 AGV automated line, 5 semi-automated assembly lines, 2 semi-automated module lines, and 1 selective wave soldering line. These lines, equipped with advanced production equipment and technologies, bring the total production capacity to 8 GWh per year and empower the company with fast delivery capability to meet the growing global demands for ROYPOW energy solutions. Additionally, a new overseas factory with 6 production lines expected to achieve a production capacity of 2 GWh is currently under planning. In line with its commitment to advanced manufacturing, ROYPOW integrates smart technologies throughout its production processes and establishes an automotive-grade control and quality traceability system for all lines. The entire production workflow guarantees full traceability, enabling swift responses to any manufacturing issues. This not only enhances efficiency but also maintains the highest quality standards, ensuring each product consistently meets requirements for quality and reliability.

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ALPS Inspection introduces BottleStop™ Multi-Head Leak Tester

Tue, 07 Jan 2025 18:27:44 +0000

ALPS Inspection is the global industry-leading manufacturer of non-destructive, in-line leak inspection equipment for empty plastic containers of all sizes, shapes, and materials. Today, ALPS Inspection has announced the launch of its new BottleStop Multi-Head Leak Tester. BottleStop offers unmatched versatility and reliability in a streamlined, cost-effective solution designed to meet the evolving needs of blow molding manufacturers. BottleStop is tailored for manufacturers producing angle neck, choked neck-prone, and large, stable containers. With enhanced capabilities, including angle neck testing and advanced control systems, it delivers the performance and precision required for today’s quality control standards. “Our customers face increasing demands for efficiency and precision in their production processes,” said Jill Shearer, General Manager for ALPS Inspection. “BottleStop addresses these challenges by ensuring controlled container handling for tricky applications. It’s not just a leak tester—it’s a streamlined solution that meets a specific market need.” BottleStop integrates seamlessly into existing production lines, requiring minimal modifications saving on floor space. Its flexible design supports various container types and configurations, making it an ideal solution for a wide range of industries, including household, industrial, and automotive applications. Capable of inspecting up to 65 containers per minute, BottleStop combines speed with precision. Key Features of the ALPS BottleStop Multi-Head Leak Tester include: Multiple configurations: Inspects up to 65 containers per minute in 2-, 3-, or 4-head configurations. Testing probe adaptability: Switch between angle neck and standard neck applications with an optional choked neck probe available. Seamless integration: Mounts over the existing conveyor system with no major modifications required. Compact design: A small footprint allows for easy implementation in space-constrained production environments. User-friendly controls: Features a full-color HMI touchscreen with data graphs and reports for efficient process monitoring. Automated performance: The gate cylinder regulates container flow, while programmable sensors ensure precision in testing and defect rejection. BottleStop is equipped with ALPS’ latest technology that optimizes production performance while maintaining stringent quality control standards. It provides valuable features such as a self-test function to verify system calibration and ensure reliable detection of even the smallest defects. “With BottleStop, manufacturers can confidently meet today’s quality demands and prepare for the challenges of tomorrow,” Shearer added. “This system is designed to support ongoing product innovation and deliver consistent results, making it a vital tool for many production lines.” BottleStop is ideal for HDPE containers produced through the Extrusion Blow Molding (EBM) process, including products such as household toilet bowl cleaners, industrial chemical containers, and automotive fuel additive containers. With its flexibility and adaptability, BottleStop is a valuable asset for manufacturers seeking a reliable, streamlined leak detection solution.

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NORD Direct Drive Systems outperform Belt Drives in efficiency, safety, and cost-effectiveness

Tue, 07 Jan 2025 03:03:25 +0000

NORD Direct drive solutions offer an innovative alternative to traditional belt drives that deliver more outstanding performance, reliability, and lower Total Cost of Ownership (TCO). This updated wastewater direct drive solution from NORD replaces an outdated top motor mount system. It offers a more compact, user-friendly design, low maintenance, and operates with higher efficiency to lower overall energy costs. Two common types of drive solutions available on the market are direct drive solutions and belt drive solutions. With direct drives, the gear motor is directly connected to the load being driven and does not require additional connection components. Belt drives, in comparison, are offset from the driven load and require belts and pulleys to connect the two. They also often include a motor mount, sheaves, machine guard, and a torque arm, making them a more complicated setup than the gearbox, NEMA adapter, and motor combination of direct drives. The compact direct drives also provide higher efficiency, reliability, and safety features compared to traditional drive packages. Gear motors from NORD DRIVESYSTEMS are offered as parallel shaft and right-angle mounted direct drives for versatile installation according to application and space constraints. The gear units are manufactured with robust, one-piece UNICASE™ housings with all bearings and seal seats contained within the housing for additional protection and reliability. Bearing life is extended in this design thanks to the lack of radial loads on the motor shaft and the gearbox input shaft. NORD electric motors combine easily with their modular gear units and provide high-efficiency, high-output torques, and an ample output speed range across multiple frame sizes. Variable frequency drives extend these capabilities, providing precise speed control of the drive, reducing the number of system variants, and decreasing the quantities of spare parts backstock. Direct drive systems offer improved safety over belt drives as interaction with equipment is minimized, and the enclosed solution reduces the chance of injury. Belt drive systems require additional protection measures and resources to safeguard users from moving their parts. Belts also require adjusting or replacing multiple times per year, which can be dangerous if not appropriately handled by skilled personnel. Maintenance for NORD direct drive systems is significantly quicker, easier, and more cost-effective than belt drives due to fewer wear parts and modularity. If the motor needs replacing, the old motor can be uninstalled, and the new one can be attached and connected to power. However, motor replacement on belt drives requires the whole system to be unassembled before the new motor can be attached and the belt adjusted. Direct drive systems are more efficient than belt drives due to reduced mechanical friction and no belt tension reduction. Since they do not have belts, they do not require downtime to retain the belt, achieving greater system availability. In intralogistics systems that consume a lot of energy, such as conveyor operations, energy-efficient direct drives with premium efficient IE5+ synchronous motors significantly reduce energy costs and system variants thanks to their constant torque even at partial load and low-speed ranges.

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Wildeck, Inc. completes move to new Waukesha, WI headquarters

Mon, 02 Dec 2024 16:50:11 +0000

Wildeck, Inc., a manufacturer of industrial work platforms (mezzanines), vertical reciprocating conveyors (VRCs), rideable material lifts (RMLs), custom ladders, access platforms, and safety guarding products, has announced the completion of its new corporate headquarters and innovation center in Waukesha, Wisconsin. Located at 1900 E. North Street, the new campus spans over 21.97 acres. It is triple the size of the previous headquarters, which Wildeck operated at 405 Commerce Street (also in Waukesha) for nearly four decades. VJS Construction Services led the construction and design of Wildeck’s new 40,000-square-foot office, including state-of-the-art training, research, and customer engagement facilities. Wildeck’s new office connects to an expansive manufacturing space that has involved recent capital investments, including an automated powder coat paint line, automated structural steel fabrication line, and fiber laser. Remaining in Waukesha, a hub of skilled manufacturing talent, was crucial to Wildeck. With deep roots in Southeastern Wisconsin, the company is proud to contribute to its strong manufacturing tradition and benefit from its skilled labor pool. Located conveniently off I-94, the new headquarters ensures an easy commute for Wildeck’s employee-owners, most of whom live nearby. Dan Lorenz, president of Wildeck, emphasized the significance of the new headquarters: “Our new headquarters is a game-changer for Wildeck, helping us attract top talent, offering a prime space for customer tours, and providing a cutting-edge training facility to ensure our team’s continued excellence. We’re grateful to VJS Construction Services and the city of Waukesha for their support in making this project a smooth success.” The new facility not only supports Wildeck’s operational growth but also strengthens its role as a top employer in the region. It regularly hires manufacturing positions, including welders, material handlers, machine operators, and painters, largely from the Waukesha area. The company’s expanded headquarters enables the development of new and innovative products, the ability to attract top industry talent, and best-in-class training resources for dealer partners. “VJS Construction Services is proud to have led construction for Wildeck’s new facility, supporting their growth and creating job opportunities for Waukesha and nearby communities,” said Katherine Kawczynski, Partner and Director of Architecture at VJS Construction Services. As Wildeck embarks on this new chapter, the company remains committed to driving innovation and providing superior solutions to its customers nationwide. The company looks forward to continued collaboration with the city of Waukesha and other local partners as its footprint and impact in the region grows.

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Adjustable 2-, 3-, or 4-count Carton Pusher device

Wed, 27 Nov 2024 22:08:03 +0000

Multi-Conveyor designed and manufactured a series of independently powered plastic chain conveyors to transport single-lane products to a customer’s existing shrink wrapper or bypass the shrink wrapper altogether, sending the product to the customer’s case packer. The operator allows single cartons to travel straight to the case packer at one juncture. Alternatively, they may engage a vertical urethane belt transfer (U.B.T.), with eagle belting and extend/retract sensors, which can be lowered into position to right-angle transfer cartons, redirecting them to a pusher device fed multi-pack shrink wrapper. Multi-Conveyor engineered a pneumatically actuated carton cross-push assembly with three (3) interchangeable face plates. The pusher plates are adjustable for 2-, 3-, or 4-count product groups to push transfer to the wrapper infeed. The device was specifically calibrated for the size and weight of the customer’s product. We used a demo product to demonstrate how the pusher device will operate in full production. For safety, clear polycarbonate operator guarding with a single-hinged operator access door and safety switch were incorporated. The system also included a post-shrink wrap conveyor that waterfall side transfers packages to a single lane discharge feeding a tool-less adjustable bump turn assembly for reorientation to feed another case packer ahead. NOTE: The product used in this video is for demonstration purposes only.

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Mallard Manufacturing hires new National Accounts Manager

Thu, 31 Oct 2024 14:55:47 +0000

Mallard Manufacturing, a provider of gravity flow solutions, has announced the appointment of Brian Meyer as National Accounts Manager. With over 30 years of experience in the material handling industry, Brian has held pivotal roles in manufacturing and integrator/dealer sectors, making him uniquely qualified to strengthen Mallard’s national account relationships across Indiana, Missouri, Arkansas, Oklahoma, Texas, and Louisiana. Meyer will play a critical role in assessing customer needs, specifying applications, preparing project quotes, and designing solutions in his new position. His responsibilities include close collaboration with the manufacturing team and direct engagement with customers and end-users to deliver tailored solutions that enhance operational efficiencies. Kevin Risch, president of Mallard Manufacturing, commented: “Brian’s wealth of experience and deep understanding of customer needs make him an invaluable addition to our team. His leadership will further strengthen our ability to deliver customized solutions that optimize material flow and enhance operational efficiencies for our clients.” “At Mallard Manufacturing, I see an unparalleled commitment to customer-focused support and innovation,” said Meyer. “The new Innovation Lab and Testing Center exemplifies our dedication to ensuring our solutions not only meet but exceed customer expectations. This facility allows us to conduct comprehensive live-feed and interactive simulation testing, addressing potential challenges before finalizing pallet flow and carton flow solutions.” The Innovation Lab and Testing Center features state-of-the-art equipment designed to validate the performance of gravity flow products in real-world conditions. From optimizing inventory flow to troubleshooting loading and unloading processes, this facility enables Mallard Manufacturing to deliver reliable and efficient solutions tailored to specific customer needs. Brian Meyer’s addition to the team strengthens Mallard’s commitment to delivering exceptional customer value and driving innovation in the material handling industry.

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Garvey Corporation Teams with Morrison Container Handling Solutions and Garrdio US to Showcase Packaging Capabilities at Pack EXPO

Thu, 31 Oct 2024 13:48:12 +0000

Garvey Corporation, Morrison Container Handling Solutions, and Garrido USA, and are excited to debut a new collaboration at PACK EXPO International this November. Garvey’s Bi-Flo Accumulation Conveyor acts as a critical aspect in this model showcasing its ability to have product continuously moving in lanes with precision timing to interact with the technology V-30 technology of Morrison and the T-61 DB of Garrdio. Morrison’s V-30 produces a top seal and a vertical cross seal on multi-packs, and the version on display at the show features a Garvey Bi-Flo Accumulation conveyor to create two lanes of product that feed into a Morrison timing screw drive unit that counts the containers and groups them into the assigned pack pattern. The grouped containers proceed to then continue into the inverting head which for a top seal. Next, a closing conveyor ensures the transfer within the cross-seal area is smooth while the product is being sealed. Once sealed, the packaged product transfers to Garrido’s T-61 DB tunnel for a final shrink. Upgrade options include print registration and top-flight bar infeeds for higher speed applications. “Accumulating product and single filling them, comes second nature to Garvey Corporation — accumulators are what we make.” Michael Earling, Business Development Director for Garvey Corporation (a CMCO Company) said. “What we do, is help our customer increase productivity on their production lines by up to 25%.  When we can work with other OEMs, like Morrison and Garrido USA, to make a system that can solve a customer’s problem, it’s a great feeling.” The Garrido system brings a versatile, easy-to-use machine to its customers, all with a cost-effective price tag. “Our high-speed continuous motion machines with vertical cross seal have been extremely successful and well received in the industry,” Nicolas Garrido, Vice President and General Manager at Garrido, said. “Due to this, we have had request for multi-packing solutions such as this one. We are excited on growing our offering for similar solutions in partnership with Garvey and Morrison!” “Creating pack patterns and groups of containers is a very common application at Morrison Container Handling Solutions,” Vice President of Sales Dustin Lee said. “We’re really excited to provide this proven infeed method to Garrido with the help of Garvey to help make an even more efficient machine and reach more customers in our industry.” This particular system is mainly used for products that are taller than wide. The Morrison timing screw system makes it adaptable for multiple container sizes. “Morrison and Garvey are known for providing proven systems that work,” Garrido said. “The teams from both companies are extremely easy to work with and efficient in communicating through the entire project, from sales to engineering to shipment.” All three companies are known for providing expertise in their particular niche of the packaging industry, and by working together, customers will receive one machine with high quality equipment from three established OEMs. View this machine video here. To see this machine in action in person, visit Garrido’s Booth S-2576. Visit Booth N-5623 to learn more about Garvey Corporation’s offerings. You can learn more about Morrison Container Handling Solutions by visiting Booth N-4906. You can add these companies to your show planner for the best user experience.

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SupplyOne showcases packaging equipment and services

Thu, 03 Oct 2024 13:50:45 +0000

Versatile solutions for diverse industry needs SupplyOne, Inc. spotlights its expansive range of packaging equipment and support services. These offerings enhance productivity, efficiency, and overall packaging performance across various industries. SupplyOne offers a diverse catalog of packaging automation equipment that caters to a wide range of applications. Their solutions include carton sealing, conveying, strapping, and handling systems that ensure secure and efficient packaging processes. They also provide specialized equipment for food packaging, such as thermoformed trays, vacuum chambers, and steam tunnels. Additional offerings include palletizing and stretch-wrapping equipment, shrink-wrapping machines, blister packaging, and bag and pouch-filling systems. SupplyOne’s equipment ensures product safety and quality with options like induction sealing and metal detection, and their systems integration and robotics enhance automation and efficiency. SupplyOne’s factory-trained technicians and seasoned equipment engineers are dedicated to reducing downtime and increasing productivity. Their comprehensive support services include operator training to ensure the safe and efficient use of equipment, as well as equipment rentals and financing to offer flexible solutions to meet operational needs. The company provides demo systems that allow customers to evaluate equipment before purchase, and strategic recommendations from experts to optimize packaging processes. Maintenance and repair services ensure the long-term reliability and performance of equipment. With multiple locations across North America, SupplyOne’s team of experts is always available to provide tailored solutions that meet specific industry requirements. The company represents best-in-class manufacturers, ensuring unbiased recommendations and top-quality equipment. SupplyOne’s Packaging Management Program (PMP) and Management Services Agreement (MSA) are designed to deliver significant savings by optimizing packaging operations. These programs help reduce direct costs, improve working capital, and enhance operational efficiency, ultimately lowering the total cost of packaging ownership.

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Rennco Launches the EZ20 Vertical Bagger at PACK EXPO 2024

Thu, 26 Sep 2024 18:25:54 +0000

Add Rennco in booth S-3660 to your PACK EXPO 2024 itinerary to see how its vertical bagging solutions can add speed and efficiency to your next packaging application. Looking for a cost-effective way to automate your hand-packing operation? Then look no further than Rennco and its new EZ20 Vertical Bagger, which will be demonstrating its capabilities in booth S-3660 at PACK EXPO 2024, Nov. 3-6, at McCormick Place in Chicago. EZ20 Vertical Bagger Founded in 1969, Rennco has earned a reputation for high-performance bagging solutions that are rugged and durable for 24/7 operation. The new EZ20 brings those high-performance qualities of the Rennco brand to an entry-level model that is competitively priced compared to other similar machines. The all-electric EZ20 is a compact machine with a small footprint. The machine uses centerfolded film to create custom bags tailored to customers’ specific products and needs. The EZ20 represents more than two years of research and development by the Rennco team. Surveyed customers indicated a need for an entry-level machine that incorporates the strengths of Rennco with a cost-effective and easy-to-use bagging solution. Features and benefits of the new EZ20 Vertical Bagger include: Easy to load and operate Centerfolded film, no pre-made bag contracts Compatible with polyethylene and polyolefin (shrink) films User-friendly Allen Bradley HMI All-electric (no air required) – plugs into standard 110V wall outlets Speeds up to 25 packages per minute Pairable with optional discharge conveyor Interlocked perimeter guarding Flexibility to accommodate printers or labelers Ideal for a wide variety of consumer-packaged goods products and e-commerce applications Performance specifications of the EZ20 Vertical Bagger include: 14” standard vertical seal 20” standard horizontal seal 2” x 2” minimum to 14” x 20” maximum bag sizing 5 lb. maximum filled bag weight 4 1/2” – 9” standard jaw opening ProCommerce Vertical Bagging Series In addition to the EZ20, PACK EXPO attendees will see other Rennco bagging solutions in action. This includes the ProCommerce Vertical Bagging Series, which produces custom bags lined with bubble mailing material for e-commerce applications. The ProCommerce bagging solution utilizes flat stock material lined with bubble wrap to create custom right-sized packages in the vertical dimension. ProCommerce eliminates the use of costly pre-made bags that are often oversized for the product, which leads to increased materials and shipping costs. The ProCommerce bagging solution provides added flexibility to users as it can run bubble mailing material or opaque mailing film, covering virtually all aspects of e-commerce packaging and shipping needs. Lift Seal™ Heat Sealer The Lift Seal™ Heat Sealer provides an efficient alternative to impulse, band, and rotary sealers for bagging surgical instruments and supplies. The Lift Seal™ Heat Sealer is easy to maintain and simple to operate. Constant temperature is maintained by a digital temperature control during the sealing process. The lower silicone rubber bar is raised by a rugged mechanical drive to meet the stationary half-inch wide heating sealing bar above. This bar is covered with a special “non-stick” fabric, which is advanced by simply turning a knob as the fabric becomes worn. The fabric roll is ample for months of use and is quickly replaced by snapping the new roll into position. Rennco / Edson Packaging Collaboration Finally, show attendees will see a new packaging solution that merges the best technical expertise Rennco and Edson have to offer. This new packaging solution stars a Micro VCCL (Vertical Cup Counter Loader) from Rennco, feeding packaged stacks of cups to an Edson M1000 to efficiently collate and package paper cups into individual stacks and then load those stacks into cases. The Micro VCCL is engineered to package high volumes of paper cups in a compact unit that reduces floor space by 30 percent over a standard Rennco VCCL unit -all without sacrificing speed or reliability. The Micro VCCL is integrated with the M1000, an all-in-one case erecting and packing system from Edson. The M1000 takes knocked down flats (KDFs) and erects them into cases. The machine then side loads packaged stacks of cups into the newly formed cases, which are sealed and made ready for shipment.

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