Johnson Electric and Aegis Sortation announce distribution partnership
Aegis Sortation becomes exclusive technology distributor for Johnson Electric in the North American market Johnson Electric has announced an exclusive distribution agreement in partnership with Aegis Sortation. Under the agreement, Aegis will become the technology distributor for Johnson Electric TrueDrive™ and VersaSort™ products in North America. The decision to formulate the strategic partnership builds upon Aegis’ brand recognition in the material handing industry and Johnson Electric’s 65 years of expertise in motion system solutions. “As e-commerce sales continue to grow in the United States, we’re thrilled to embark on this partnership with Aegis Sortation, which is trusted for its proven solutions in the material handling industry,” said Stephen Pennington, vice president, IPG Americas, for Johnson Electric. “Their leadership in the freight and parcel and warehouse and distribution industries is second to none. We’ve worked together for over a decade and are happy to build upon our combined expertise to bring even more value to our collective customers with this agreement.” Aegis Sortation will be exclusively distributing two Johnson Electric products: TrueDrive, an innovative motorized drive roller conveyor system, as well as VersaSort, a compact steerable wheel table that allows diverting functions to operate up to twice as fast in small- to larger-sized sortation systems. Although not part of the distribution agreement, Aegis will also leverage Solligence™, a fast rotary actuator designed for divert motion in sliding shoe sorters. The rotary’s artificial intelligence monitors motion profiles and adjusts for wear, maintaining consistent speed and preventing performance degradation over time. “We’re committed to delivering transformative innovation with solutions that address the growing challenges in the material handling industry, especially around labor shortages and operational efficiency,” said Tony Young, CEO of Aegis Sortation. “By leveraging Johnson Electric’s cutting-edge solutions, we’re creating sortation modules that solve our customers’ variable package mix challenges, like irregular parcels, which are typically processed manually. This new technology also allows our customers to double their throughput while simultaneously reducing costs through improved asset utilization.”
Brushless DC hypoid gearmotors
Maintenance-Free. Compact. Efficient. Bodine Electric Company introduced 12 new brushless DC hollow shaft gearmotors with hypoid gearing. These type 42B-25H2 and 42B-30H3 geared motors combine a new brushless DC, 130 VDC motor with two hypoid gearheads. When used with a brushless DC speed control, these gear motors deliver maintenance-free performance with high starting torque and linear speed-torque characteristics. They are ideal for industrial automation equipment that demands quiet operation, high-torque density, and a wide speed range. Quiet, Efficient Performance These new BLDC (electronically commutated) hypoid gearmotors are designed to be high-performance, maintenance-free alternatives to gearmotors with standard worm gearing. The gearmotors are available with gear ratios from 5:1 to 240:1, provide up to 2,370 lb-in (268 Nm) of continuous torque, and speeds of up to 400 rpm. The unique hypoid gearheads are permanently lubricated and feature hardened steel gears for long life and quiet operation. They can be face-mounted in any orientation via four-tapped holes or through bolts. Driven by a maintenance-free, totally enclosed non-ventilated (TENV), 1/2 HP (368 Watts), brushless DC (130 VDC) motor, the type 42B-25H2 and 42B-30H3 gearmotors are ideal for applications that require continuous operation and minimal downtime. These new brushless DC motors feature a built-in 256 PPR, magnetic encoder with commutation track, and are rated IP-66 for protection from dust and water. They are terminated with two built-in watertight connectors (power and signals). Hollow Shaft Design The new type 42B-25H2 (1-inch bore) and 42B-30H3 (1.25-inch bore) hollow shaft gearmotors optimize mounting space, simplify installation, and reduce the number of required parts. They can be connected directly to the driven load eliminating costly shaft couplings and mounting hardware that can be unsafe, bulky, and present alignment issues. These hollow shaft gearmotors offer left- or right-hand face mounts for maximum application flexibility. Gearmotor/Motor Accessories Bodine offers various accessories including a base/foot mounting bracket for each gearhead, shaft kits, and a shaft cover kit for the non-extension shaft side of the gearhead.
NORD DRIVESYSTEMS will attend MODEX with dynamic solutions for intralogistics
NORD’s drive solutions provide intralogistics systems with reliable operation, dynamic control, and long service life to effectively operate with greater system availability. NORD’s versatile modular product system offers highly configurable, energy-efficient, and reliable solutions to meet specific supply chain application requirements. The MODEX 2024 exhibition will be open March 11th – 14th at the Georgia World Congress Center in Atlanta, GA. Global drive solutions manufacturer, NORD DRIVESYSTEMS, will be in attendance to showcase their latest innovations for intralogistics applications. NORD has thousands of drives installed across the world and offers complete drive solutions specialized for intralogistics handling such as simple commissioning, Plug-and-Play capabilities, standardization, energy savings, and more. NORD DRIVESYSTEMS will be exhibiting at Booth C8066 with these industry-focused products: NORDAC ON/ON+ variable frequency drives were designed with the special requirements of horizontal conveyor technology in mind and have been optimized for use with IE3 motors (NORDAC ON) as well as IE5+ synchronous motors (NORDAC ON+). The electronic drives deliver a compact, dynamic solution for IIoT environments with their full Plug-and-Play capabilities, integrated multi-protocol Ethernet interface, and when operated with the NORDCON software tool, the drive can be controlled and programmed via PC. The drives offer additional flexibility with motor or wall mounting possible depending on installation space. NORD’s IE5+ synchronous motors help reduce system variants and operating costs thanks to their high efficiency and constant torque over a wide speed range. The ventilated design effectively dissipates heat to support high overload capacity in intralogistics. The motors are manufactured in-house for quick delivery times and fully match NORD’s modular system of gear units and variable frequency drives. When IE5+ motors are included in a drive system, there is a significant reduction in the Total Cost of Ownership (TCO) and a faster return on investment. The LogiDrive® solution from NORD is a complete drive solution that reduces planning and commissioning efforts through a cost-effective, standardized design. LogiDrive is ideal for post and parcel, warehouse, and airport systems and for each area, there are advanced versions utilizing IE5+ synchronous motors and a basic version with IE3 asynchronous motors. The advanced versions provide a solution focused on issues such as energy efficiency, version reduction, and TCO while the basic version’s main concentration is reduction of operational costs. NORDBLOC.1 two-stage helical bevel gear units are designed to optimize system performance, and efficiency, and reduce variants. The single-piece, UNICASE housing ensures an accurate alignment of all bearings, internal shafts, and gears for long service life with easy maintenance. Flexible installation options including various input and output options, solid and hollow shafts, and versatile mounting make the drives highly adaptable to a wide range of applications. For hygienic environments, a closed housing with a smooth surface is available. NORDBLOC.1 helical inline gear units offer high versatility for intralogistics applications with 16 compact case sizes to choose from and single, double, or triple gear reductions. They deliver quiet operation and reliable performance in a smooth, easy-to-clean design. These units also do not have installation openings, increasing the stability of the product and preventing material accumulation. NORDBLOC.1 helical inline gear units additionally offer a variety of options including keyless shaft designs with shrink disc and GRIPMAXXTM, foot or flange mounting, reinforced bearings, and more. Condition Monitoring for Predictive Maintenance, drive, and status data are recorded periodically or continuously to proactively maintain machines and optimize the efficiency of the entire plant. This status based maintenance in place of time-based maintenance enables early detection of undesired operating conditions, allowing for planned downtimes for maintenance – saving operating, service, and material costs as well as extending the operating life of components. Data collected from Condition Monitoring can even determine the optimal time to change oil, ensuring systems are always operating at their highest capacity.
PTDA welcomes three new members
The Power Transmission Distributors Association (PTDA), an association for the industrial power transmission/motion control (PT/MC) distribution channel, welcomes three new members. Distributor Pacific International Bearing, Inc. has been a leading supplier of bearings and related products to OEMs in the aerospace, miniature, commercial, military and industrial sectors for more than 30 years. The company also offers bearing cleaning and relubrication in its designated Class 10,000 clean room. Manufacturer Reliable Bronze & Manufacturing, Inc., founded in 1968, manufactures its proprietary R-Lube® and R-Con® cast bronze bearings, bushings, bearings, wear plates, customized powder metal bushings, and made-to-order products. Additionally, the company builds custom graphite parts, grooving, and other product alterations. Associate Blue Meteor Inc. leverages artificial intelligence and Cloud technologies to provide easy-to-use B2B and B2C product data management solutions. Its proprietary products—DataBridge, AmazePXM, and DataXchange—seamlessly integrate with any enterprise Product Information Management (PIM) or Master Data Management (MDM) solution. The Power Transmission Distributors Association (PTDA) is the leading global association for the industrial power transmission/motion control (PT/MC) distribution channel. Headquartered in Chicago, PTDA represents power transmission/motion control distribution firms that generate more than $19 billion in sales and span more than 2,500 locations. PTDA members also include manufacturers that supply the PT/MC industry. PTDA is dedicated to providing exceptional networking, targeted education, relevant information and leading-edge business tools to help distributors and manufacturers meet marketplace demands competitively and profitably.
Governors America Corp. welcomes Jeff Little as director of product management
Oklahoma resident brings nearly three decades of experience to his role Governors America Corp. (GAC) recently welcomed Jeff Little as its new director of product management. “We’re thrilled to bring Jeff on board,” said Sean Collins, President and CEO. “He has decades of experience in the field, particularly in the area of instrumentation, display and control products for the industrial stationary, off-highway and recreational power sports market. His insight and expertise are exceptionally valuable.” As director of product management, Little’s responsibilities include aligning product strategy with business goals; driving product discovery, market research and competitor research; driving innovation and new product development initiatives; communicating product vision and strategy to stakeholders; and monitoring and maintaining product health. Little, a resident of Sapulpa, Oklahoma, received his B.S. in electrical engineering from Mississippi State University. He has garnered 27 years of experience in the industry, most recently as director of product management at Enovation Controls.
NORD DRIVESYSTEMS delivers efficient, reliable drive solutions to keep the post and parcel industry moving
NORD’s drive solutions focus on efficient technology to reduce system variants, lower total cost of ownership (TCO), and reduce energy consumption. NORD DRIVESYSTEMS supports post and parcel distribution centers with modular products adaptable to individual application specifications. Their high-efficiency products increase the energy efficiency of conveyor systems, effectively lowering CO2 emissions and the Total Cost of Ownership (TCO). NORD’s IE5+ product portfolio delivers a complete drive solution with one of the highest operational efficiencies on the market. The line is comprised of the DuoDrive integrated gear motor, IE5+ Permanent Magnet Synchronous Motors, and NORDAC ON/ON+ Variable Frequency Drives. DuoDrive is an innovative solution that combines a single-stage helical gear unit with an IE5+ synchronous motor in one compact housing. Thanks to its optimized system efficiency, high power density, and quiet operation, it is especially suitable for intralogistics applications. The drive also features Plug-and-Play capabilities, allowing for fast commissioning and easy maintenance. IE5+ Permanent magnet synchronous motors are part of NORD’s new generation of high-efficiency motors. The motors are manufactured in-house for quick delivery times and feature a non-ventilated version (TENV) for wash-down applications as well as a ventilated version (TEFC) for intralogistics. These motors have been designed to reduce variants and minimize operating costs due to their consistent efficiency over a wide speed range, even at partial load and low-speed ranges. With two case sizes to choose from, a power range from 0.5 – 5.0 hp, and continuous torque from 14 – 130 lb-in, these motors combine the benefits of NORD’s modular system with highly configurable solutions fitted to customer specifications. NORDAC ON/ON+ variable frequency drives were developed for the special requirements of horizontal conveyor technology with the NORDAC ON made for IE3 motors and the NORDAC ON+ built for combination with IE5+ motors. These VFDs are characterized by an integrated multi-protocol Ethernet interface configurable for each drive parameter, enabling dynamic control and synchronization of conveyor systems. The drives also offer a full Plug-and-Play solution for IIoT environments and thanks to their compact design, can easily be motor or wall-mounted where space is limited. NORDBLOC.1® two-stage helical bevel gear units provide optimized performance for post and parcel conveyor systems. Their high efficiency, low maintenance, and high power density ensure systems operate reliably as well as efficiently. High-strength aluminum alloy housings help maintain a low weight while an open housing design improves heat dissipation for applications with high axial and radial loads. Flexible installation options including various input and output options, solid and hollow shafts, and versatile mounting make the drives highly adaptable to a wide range of applications and environments. NORDAC FLEX variable frequency drives are NORD’s most flexible VFDs with fully scalable functionality and optional modules adaptable to specific application requirements. Their efficient operation and versatility result in a greater Return on Investment (ROI) and lower Total Cost of Ownership (TCO). Full PLC functionality and POSICON integrated positioning mode ensure conveyors move at the correct speeds with precise control. Multiple functional safety options are additionally available to protect users in distribution centers, parcels, and the systems themselves. The LogiDrive® solution from NORD is a competitive drive solution that reduces planning and commissioning efforts through a cost-effective, standardized design. Advanced and basic versions are available to choose from with advanced options including IE5+ synchronous motors, a decentralized frequency drive, and either a two-stage helical bevel gear unit or DuoDrive. Basic versions include an IE3 motor with a motor-mounted VFD and flexible gear unit selection from the modular product line. While LogiDrive advanced solutions focus on energy efficiency, variant reduction, and lower TCO, the basic LogiDrive solutions focus on cost efficiency. Condition monitoring for predictive maintenance replaces time-based maintenance with a status-based maintenance approach to proactively maintain machines and avoid unplanned downtimes. With this system solution, drive and status data are recorded continuously or periodically to use for analysis and optimize the operational safety and efficiency of systems. This status-based approach prolongs the service life of components and machines, increases system availability, and reduces service and material costs. Condition Monitoring can even determine the optimal time to change oil, ensuring drives are always operating at their highest capacity.
Bison Pull-Tight™ Gearmotors deliver high-torque performance in harsh environments
Bison Gear & Engineering Corp., a provider in the power transmission industry, announces the Bison Pull-Tight™ gear motor enclosure for demanding outdoor applications subjected to occasional underwater submersion. Originally designed for electric pool covers, the Pull-Tight has proven its exceptional durability in agriculture and many other environments exposed to harsh weather conditions, including flooding. This innovative solution developed by the Bison team of more than 50 engineers in St. Charles, IL, received US Patent 10,320,259 for the design of the enclosure. The shell and fasteners are stainless steel and are enclosed by an extruded silicone sleeve that serves as the main gasket and protects the assembly from the environment. The silicon withstands heat generated by the motor. The aluminum and powder-coated end cap provides an enclosure for the termination, with space for capacitors, magnetic contactors, relays, and other components — all protected from the outdoor environment.
Sulzer begins Baton Rouge Service Center expansion project
Sulzer has begun the construction of an all-new 7,200 sq. ft. expansion to its Baton Rouge Service Center in Louisiana. Breaking ground in a ceremony on December 9, 2021, the project is designed to enhance repair, reengineering, and upgrade services for operators of all types of rotating equipment in the US Gulf Coast area. Glenn Doerksen, President Pump Services NAM at Sulzer, said during the ceremony: “It’s really an exciting day for Sulzer and the Baton Rouge service center. This expansion has been made possible by our products, services, customer relationships, and expertise. I’d like to thank everyone who has enabled this success – from here we grow and add to our history.” As a premier independent service provider for rotating equipment and a global pump original equipment manufacturer (OEM), Sulzer offers its customers unrivaled around-the-clock services designed to maximize equipment reliability and availability. Expanding its facilities in Baton Rouge is a key component of Sulzer’s ongoing investment strategy, growing its market-leading capabilities through enhanced service center capacity and equipment. Once complete, Sulzer customers will benefit from even shorter lead times on all repair, reengineering, and upgrade projects – especially for large vertical pumps and small steam turbines. Throughout the duration of the expansion, Sulzer’s usual high levels of service will continue to be available to customers. The Baton Rouge Service Center is a leading service provider to the power generation, petrochemical, steel, and heavy-manufacturing sectors as well as many others. A part of Sulzer’s global network of service centers, Baton Rouge offers a specialized range of 24/7 in-house and field engineering services, delivering projects on reduced lead times and to exacting standards. The expansion will add to the 10,500 sq. ft. of floorspace currently available at the service center. New machines, upgraded cranage with a 20-ton lifting capacity as well as a dedicated painting and blast booth will also be installed as part of the project. Beyond supporting Sulzer customers, the new service center expansion will provide increased job opportunities in the local area. Sulzer is looking to hire new mechanics, machinists, office staff, sales teams, and apprentices, once construction work is complete.
Kollmorgen introduces a new generation of Robot-Ready Frameless Servo Motors
Kollmorgen, a global provider in motion control systems, has announced the new TBM2G series of frameless servo motors, introducing features that simplify the design of collaborative, surgical, aerospace and defense, and other robots while delivering optimal performance in a lighter, more compact package. These new motors will complement Kollmorgen’s existing TBM and KBM series of frameless motors. Resulting from several years of research, testing, and customer feedback, the TBM2G series offers high-performance torque in an extremely compact electromagnetics package. These next-generation motors enable robots with lower joint weight, higher load-carrying capacity, improved energy efficiency, lower thermal rise, and faster, smoother movements. Frameless torque motors typically deliver their best performance at low speeds but suffer at higher speeds. TBM2G motors remove this limitation through advanced windings and materials that deliver industry-leading power, torque, and efficiency consistently across a wide speed range. TBM2G motors also remove the sizing limitation that engineers often face when using off-the-shelf strain wave gearing, also known in the robotics market as harmonic gearing. The new TBM2G series motors are sized for a perfect fit with readily available strain wave systems, eliminating the need for extensive customizations that can increase engineering time and cost while potentially leading to supply and quality issues when robots enter full production. The TBM2G series is available in seven frame sizes with three stack lengths each—a total of 21 standard motors that can be integrated directly into robotic joints and similar embedded equipment. Typical applications are collaborative robots in the 3–15 kg range, powered at 48 VDC and below. These motors are designed to perform at high speeds without exceeding the 80°C limit typically needed to safeguard humans working in proximity to cobots and to prevent degradation of grease and electronic components. And they’re available with thermal sensor options to meet the requirements of drives and control systems used in the cobot market. Kollmorgen is highly tooled up to deliver TBM2G motors globally, at any volume, with fast production times, reliable quality, and local co-engineering support. “We’re excited to introduce new servo motors that significantly increase overall performance while reducing size in a wide range of frameless applications,” said Jeff Czarnecki, Vice President, Global Marketing at Kollmorgen. “And we’re particularly excited at the possibilities the TBM2G series opens up for robotics. TBM2G motors are a perfect fit for a new generation of high-performance cobots,” Czarnecki said. “They are truly robot ready.”
Choosing between variable speed drives and soft starters
Demand for industrial products has risen considerably over the past two decades — and with that, we’ve seen an increase in energy consumption and carbon dioxide (CO2) emissions. In fact, in 2020, the industrial sector accounted for 33 percent of total U.S. energy consumption. As pressure to minimize consumption mounts, how can industry reduce its environmental impact? Here, Claudia Jarrett, US country manager at obsolete equipment supplier, EU Automation, suggests two changes that can make a big difference — variable speed drives (VSDs) and soft starters. One of the highest areas of energy consumption for electric motors is the start-up cycle, as accelerating up to the necessary speed requires a lot of power. Soft starters and VSDs are great ways to reduce and manage energy usage during these periods, by reducing stresses on motors through optimizing start-ups and controlling speeds. Gaining improved efficiency doesn’t need to be complicated and can be done easily to automate parts of production, but which should you choose? Variable speed drives The adoption of more sophisticated control techniques has increased the requirement for better process control, which can be found in equipment like VSDs. A VSD is an automation device that controls the speed, torque output, or rotational force of motors, fans, and pumps, by matching their speed and torque to the requirements of the application. More specifically, VSDs vary the input current and frequency during the start and stop cycle, and while the machine is being powered. This is carried out by converting the frequency and voltage input power to adjustable frequency and voltage sources. In most cases, VSDs deliver considerable energy savings. For example, using a VSD to slow a fan or pump motor from 100 percent to 80 percent can save up to 50 percent of the energy used. Controlling the speed of a motor reduces energy usage during the highest energy-consuming points, the start-up cycle, which requires extreme acceleration to power it at full speed. VSDs not only help reduce consumption during start-up but also give manufacturers total control of engine speed in all phases of the motor, which reduces stress on the system, helping devices to last longer. Soft starters Soft starters provide control of a motor current to reduce inrush and limit shaft torque. As the name implies, soft starters are used only at startup and slowly let in increasing amounts of current, softly ramping up the speed of the drive and allowing for a gradual start. By gradually increasing the motor terminal voltage, soft starters produce a more regulated motor acceleration up to full speed. The steady approach to full power protects the motor from torque spikes and sudden tension and reduces motor heating, helping to extend equipment life. Some soft starters use solid state devices to help control the flow of current, whereas a reduced voltage soft starter helps protect the motor and connected equipment from damage by controlling the terminal voltage. This limits the initial inrush of electrical current and reduces the mechanical shock associated with motor start-up. In industrial plants, soft starters are often used in conveyor belts to steadily adjust torque to the necessary level. Without this control, sudden tensions could deteriorate the belt and cause it to snap due to mechanical stress. Application considerations While both VSDs and soft starters deliver greater process control, before taking the steps to upgrade a plant, it’s critical to assess the application, system requirements, and cost for the initial start-up and life cycle of the system. VSDs are significantly larger and therefore up to three times more expensive than soft starters. This initial cost must be considered, as well as maintenance and replacement costs. However, VSDs can provide energy savings of up to 50 percent, which can deliver a better return on investment (ROI). However, if constant acceleration and torque control are not necessary, and an application requires current limiting only during start-up, a soft starter may be a better solution. Now, let’s look at some specific applications for each. VSDs are ideal where complete speed control is optimal. As VSDs can reduce power when it is not required and increase it whenever it is needed, they are particularly beneficial in manufacturing scenarios where equipment is used for multiple processes. Take for instance a food processing facility that requires different cooking temperatures and fans that need continuously adjusting to monitor cooling. Soft starters are most beneficial where speed ramping and torque control are desired primarily when starting or stopping, such as conveyors, belt-driven systems, and gears. In addition, soft starters are also suited to piping systems that need to avoid pressure surges when fluid changes speed too quickly. Although these devices support a longer equipment life cycle, eventually they will need replacing — and fast. To ensure manufacturers reap the benefits of these devices, there must be a backup plan to prevent prolonged downtime and minimize waste and costs when a failure occurs. EU Automation sources and delivers obsolete automation parts, including VSDs and soft starters, to 15 countries in the APAC region. VSDs and soft starters are easy to integrate control solutions that can greatly improve process control while reducing energy consumption. For manufacturers seeking to change their processes, investing in these small upgrades can really make a big impact.
NORD DRIVESYSTEMS provides high-efficiency, reliable drive systems for demanding packaging applications
Compact, energy-efficient drive systems from NORD are designed to be precisely positioned, reduce variants and maintenance, and lower the Total Cost of Ownership for packaging systems. The combination of NORD’s modular gear units, motors, and variable frequency drives provides intelligent solutions for the special requirements of the Packaging industry. These drive systems can power many types of equipment, including roller conveyors, belt conveyors, chain conveyors, stacker cranes, palletizers, case packers, and sealer wrappers. NORD’s team of dedicated engineers work with their customers one-on-one to configure a drive solution that is highly specialized, Industry 4.0 ready, and an exact fit for their needs. With over 20,000,000 possible configurations from their standard product line, NORD can frequently accomplish this without the need for costly custom components. NORD’s electronic control products work in tandem with their gear units and motors for easy integration and industrial networking capabilities. These modular products also allow for versatility and are designed for quick installation and execution of precise operations such as speed and timing for conveyors. In addition, NORD units are easy to service and maintain, helping to avoid costly downtime and saving money over the lifetime of the units. NORD drive solutions for packaging include: nsd tupH Sealed Surface Conversion Treatment NORD’s nsd tupH is a cost-effective alternative to stainless steel that is easy to clean, significantly resistant to acids and alkalis and is an FDA-approved food-compatible material. This surface conversion is an electrolytic process where the aluminum surface of the gearbox is sealed and inseparably bound to the substrate material, creating a new material that is more durable than paint and weighs less than stainless steel. IE5+ Synchronous Motors The newest generation of NORD motor technology offers the highest operational efficiency available on the market today. IE5+ motors are focused on maximizing efficiency, with a compact footprint that can be installed quickly and easily, even in small spaces. With these motors in place, operators can experience energy savings, reduce product variants, and minimize operating costs for their applications, especially where operation at partial loads and low speeds is common. When IE5+ synchronous motors are utilized as a part of the LogiDrive complete drive system solution they create an energy-efficient, maintenance-friendly solution consisting of an efficient gearbox, permanent magnet synchronous motor (PMSM), and a decentralized variable frequency drive. Plug-and-play decentralized technology makes installation and maintenance extremely easy and the LogiDrive system also maintains operational efficiency at partial load and low speeds, making it the ideal solution for intralogistics systems. Key Advantages: -Highest operational efficiency available, even at partial load and low-speed ranges -Reduced Total Cost of Ownership and fast Return on Investment -Reduction of variants through constant torque over a wide speed range -Fully matched NORD modular system solution with gear unit, motor, and variable frequency drive -Compact size -Compatible with all gear units and cabinet or wall-mounted VFDs from the NORD modular system -Flexible mounting options: Direct (integral), NEMA, and IEC -Non-ventilated variant (N-Design) for hygienic wash-down areas -Ventilated variant (F-Design) with a high overload capacity -U.S. Availability -71 frame N design available now -90 frame N and F designs Q2 2022 -71 frame F design scheduled Q3 2022 DuoDrive Integrated Gear Unit NORD’s new DuoDrive is a revolutionary integrated gear unit/motor concept that combines a high-efficiency IE5+ motor with a single-stage helical gear unit in one housing. Due to its optimized system efficiency, high power density, and quiet operation, it is extremely well-suited for intralogistics systems. Together with its simple Plug-and-Play commissioning, the DuoDrive solution can provide a significant reduction in Total Cost of Ownership (TCO) compared to other drive systems. Key Advantages: -Extremely high system efficiency of up to 92% -Reduced TCO and fast ROI via utilization of IE5+ motor technology -Compact, smooth design for easy installation and optimized space utilization -Industry-standard mounting dimensions -U.S. availability Q2 2022 NORDAC ON/ON+ Variable Frequency Drives The new NORDAC ON/ON+ variable frequency drives were developed to meet the special requirements of horizontal conveyor technology and for use with the new IE5+ synchronous motor (NORDAC ON+). They are characterized by an integrated universal Ethernet interface, full Plug-and-Play capabilities, and a compact, space-saving design. NORDAC ON/ON+ variable frequency drives are a reliable, economic solution for IIoT environments. Key Advantages: -Future-ready with IIoT capability, a firmware update via Ethernet, and integrated PLC -Standardized design with Plug-and-Play for fast commissioning -Can be used with asynchronous and synchronous motors -Integrated industrial Ethernet interfaces switchable by parameters (PROFINET, EtherCAT, EtherNet/IP, and POWERLINK) -Usable over a wide frequency range -Compact footprint -Power range: 0.37 – 0.95 kW (0.5 – 1.25 HP) -U.S. availability Q1 2022 LogiDrive Complete Drive Solution The LogiDrive complete drive system is comprised of a high-efficiency 2-stage bevel gear unit, an IE4 or IE5+ motor, and a variable frequency drive. This solution provides a complete decentralized drive package that reduces commissioning and engineering efforts for conveying systems. The modular design minimizes the number of system variants, is easier to maintain, saves on Total Cost of Ownership, and maintains performance at low speeds and partial loads. LogiDrive also allows for easy monitoring and control of all units within a system and can be combined with the NORDCON APP with NORDAC ACCESS BT Bluetooth stick to provide real-time drive status to predict maintenance issues before they occur. Condition Monitoring for Predictive Maintenance NORD’s condition monitoring solution records drive and status data with the objective of maintaining machines and plant productivity. Data is collected from analog, digital, or virtual sensors to determine when there is a drive issue and allows for scheduled downtimes before they turn into unplanned, costly repairs. This system is also able to calculate the optimal time to change the oil by measuring its temperature over time. This enables the drive to run effectively and efficiently with minimal wear on the components.
Piezo Motion and iMotion Inc. announce partnership
Piezo Motion’s new partnership with iMotion will expand Piezo’s precision motor technologies and motion control offerings to the Rocky Mountain region Piezo Motion, a Brain Scientific company, and iMotion Inc. together have announced a distribution partnership. Piezo Motion is a developer and leading manufacturer of precision motor technology. iMotion Inc., based in Colorado, is a manufacturer’s representative serving leading original equipment manufacturers (“OEMs”) for over 15 years. Piezo Motion’s unique technology will enable iMotion to provide its customers with unmatched accuracy in a compact motor. Piezo Motion’s multifaceted rotary and linear motors are built to provide a stable, accurate motor that is designed specifically for OEMs that require ultimate speed, size, and accuracy. “The value of the Piezo Motion’s unique technology fills a big gap in the market,” explains Darl Gagliano, president of iMotion. “With traditional piezo technology, the cost was always a factor. What is exciting is Piezo Motion brings this technology into a cost-competitive mode. We are very excited for this partnership.” Piezo Motion motors are used globally for a variety of applications. These include laboratory instruments, biomedicine, optics, semiconductors, nanotechnology industries, and industrial electronic and automotive systems, along with an expanding portfolio of products that combine performance with dramatically lower cost over conventional piezo solutions. “We are thrilled that Piezo Motion’s distribution network continues to grow and this partnership will provide local service to major OEMs,” said Hassan Kotob, chairman and CEO of Brain Scientific. “Piezo Motion’s technology continues to disrupt the market, and we are pleased to have iMotion’s expertise to further expand our reach.”
SAKOR Technologies announces Dynamometer Line for testing electric motor efficiency to meet International Environmental Standard including IEC 60034-2-1; IEEE 112B; and Canadian standard C390-93
New models can test a wide range of motor sizes on a single system SAKOR Technologies Inc., a recognized provider in the area of high-performance dynamometer systems, announces that it has developed a series of dynamometer systems ideal for customers required to test and verify the level of efficiency of electric motors in accordance with a variety of national and international standards, including IEC 60034-2-1; IEEE 112B; and Canadian standard C390-93. The SAKOR units can be used to test from two to eight pole motors ranging from 10 watts to more than 3 megawatts. As part of the global effort to reduce the use of fossil fuels and greenhouse gas emissions, regulators are developing energy efficiency standards for the billions of small, medium, and large electric motors used around the world. These regulations specify how to ensure motors are meeting the efficiency standards that have come into effect or are being phased in. First in line for regulation are induction motors; it is likely that permanent magnet motors will be regulated in the coming years, followed later by inverter-driven motors. The new line of SAKOR motor testing dynamometers offers high-accuracy testing for designers and manufacturers of electric motors of any size, for use in applications ranging from large industrial equipment to consumer appliances, including fans, refrigerators, and washing machines. They have been optimized so that individual machines can test the widest possible range of motor sizes and still maintain necessary accuracy tolerances. SAKOR systems meet the standards’ tight tolerances and exacting requirements regarding data precision and accuracy. Capable of precisely measuring motor efficiency, these dynamometers provide an essential tool to engineers seeking to reduce fossil fuel consumption and enhance energy efficiency to meet strict environmental standards and regulations. “We have worked hard to define this line of systems to give the maximum utility per machine and make it most cost-effective for the customer,” said Randal Beattie, president of SAKOR. “By optimizing equipment to test the widest range of motor sizes with one system while staying within required accuracy levels, customers will need to buy the fewest number of machines at the lowest total cost.”
Regal Completes merger with Rexnord PMC, creating Regal Rexnord Corporation
The new company brings an expanded range of product and digital solutions aimed at helping increase customers’ efficiency and productivity Regal Beloit Corporation, a global provider in the engineering and manufacturing of electric motors and controls, power generation products, and power transmission components, has announced it has completed the merger with Rexnord Process and Motion Control (PMC) to become Regal Rexnord Corporation. The company’s new name signifies bringing together the complementary strengths of two strong businesses and highlights their now common future as a leader in the engineering and manufacturing of power transmission solutions and high-efficiency electric motors and systems. The new company will be comprised of four distinct business segments: Motion Control Solutions, Climate Solutions, Commercial Systems, and Industrial Systems. Together, these enable air moving and HVAC solutions that keep people comfortable; agricultural and food service equipment that keeps the world fed; mining and manufacturing operations that keep the world moving; and conveying solutions that help keep e-commerce flowing. Combining these two companies creates an expanded range of products to serve customers across the entire industrial powertrain. This new portfolio includes highly regarded brands from both Regal and Rexnord PMC, including Regal’s Browning, Grove Gear, Hub City, Jaure, Kop-Flex, McGill, ModSort, Sealmaster, and System Plast brands, as well as PMC’s Berg, Cambridge, Centa, Falk, Rexnord and Stearns brands, among others. In addition to more robust solutions across the industrial powertrain, Regal Rexnord will have opportunities to provide customers world-class industrial internet of things (IIoT) and digital solutions by harnessing the combined capabilities of Regal’s Perceptiv™ and Rexnord’s DiRXN® digital platforms. By integrating hardware, software, and human-ware, Regal Rexnord will be well-positioned to deliver best-in-class solutions optimized for reliability, performance, and efficiency. At a time when global supply chains are constrained, the combined company will leverage manufacturing facilities on five continents to help increase reliability, quality, response time, and product availability. Louis Pinkham, CEO of Regal Rexnord, commented “For over 125 years, Regal has consistently provided our customers with reliable, high-quality powertrain products and solutions. Now, with the addition of Rexnord PMC, we are taking a tremendously positive step forward in Regal’s ongoing transformation, positioning the new Regal Rexnord company to create significant value for all our customers. We will provide more robust industrial powertrain solutions — comprised of our motors and critical power transmission components — to enable a range of efficiency and productivity gains for our customers. By providing more energy-efficient solutions, developed with greater intention, especially when it comes to leveraging the voice of the customer, Regal Rexnord is also now in a better position to fulfill our business purpose: creating a better tomorrow by energy-efficiently converting power into motion.”
Eaton helps Commercial, Industrial and OEM Customers achieve new level of Safety, Reliability and Simplicity
New Eaton PowerXL™ DM1 micro variable frequency drives help customers increase space savings in multiple environments Offers proven performance efficiency with the most value in its class Easy-to-operate industry-exclusive onboard communications and Bluetooth capabilities integrated into every drive Power management company Eaton has announced the launch of the PowerXL™ DM1 micro variable frequency drive (VFD). Designed for commercial, industrial, and original equipment manufacturer (OEM) customers, the Eaton engineered drive is designed to simplify design, integration and operation, improve safety and support reliable operations. Eaton’s new VFD offers the most value in its class through onboard Ethernet-based communications, IoT, webserver, Bluetooth, safe torque off, SIL2, and more. By providing industry-leading onboard communications, high short-circuit current rating, and compact design, Eaton’s PowerXL DM1 micro drives are engineered to help customers reduce system costs and meet the challenges of today’s more demanding commercial and industrial applications. The PowerXL DM1 is a Micro drive that incorporates a patented energy control algorithm, extensive onboard industrial communication protocols, and built-in webserver capabilities to help customers reduce the cost of using a VFD. The PowerXL DM1 offering includes DM1 and DM1 Pro that increase simplicity, safety, and reliability through onboard communication protocols and webserver, high short-circuit current ratings with resettable devices like breakers and manual motor protectors, and a robust design built on decades of VFD experience. PowerXL DM1 4 frame sizes (0.5 – 25hp) 230V, 480V, and 575V 3-phase models Status LEDs 1 onboard Modbus communication Bluetooth PowerXL DM1 Pro 4 frame sizes (0.5 – 25hp) 230V, 480V, and 575V 3-phase, as well as 110V and 230V 1-phase models Keypad with display Onboard STO SIL 2 5 onboard communications 4 communication cards Bluetooth The PowerXL DM1 drives are engineered for safety, including Bluetooth capabilities, eliminating the need for opening enclosure or panel doors to monitor the VFD, and TuV compliant Safe Torque Off (STO). The drives are tested to EN61800-9 efficiency standards and are also one of the first in the industry to achieve molded case breaker short circuit ratings within Underwriters Laboratories’ (UL) new standard 61800-5-1.
Servo motors provide the accuracy and smoothness of motion required for automated precision processes
STXI Motion, a global motion control, and servo solution company, introduces the PRHD2 high-performance permanent magnet synchronous servo motors from Servotronix Motion Control. The motors target automated precision processes such as robotic manufacturing, machine tooling, and electronics assembly. The PRHD2 combines excellent dynamics and torque accuracy with a compact design and high-power density. The electromechanical design of the PRHD2 servo motors features low speed and torque ripple, minimal temperature rise, high torque density, and high overload capacity to ensure the accuracy and smoothness of motion required for high-performance motion applications. The PRHD2 servo motors offer a rated output power range of 50 W to 7.5 kW, rated output torque of 0.16 to 48 Nm, the peak output torque of 0.56 to 120 Nm, and a maximum speed of up to 6000 rpm. The motor range includes six frame sizes, a winding option for 230 and 400 VAC models, medium and low inertia, IP65 protection class, a scratch-resistant housing, an optional holding brake, and an extended ambient air operating temperature from -10 to +40°C. Standard sensAR 20-bit single-turn or multiturn absolute magnetic encoders, or an optional absolute encoder enables high-speed operation and a dynamic response. Other encoder types, and additional winding, cable, and connectors, allow for customization to meet specific application needs. Additional features include high overload capacity, high torque-to-inertia ratio, low cogging with less than 2% of nominal torque, and low-noise and vibration-free operation. Bundles combine the servo motors with CDHD2 servo drives for advanced functionality, high power density, and fast and easy commissioning.
Bison VFsync PMAC Motors deliver synchronized movement across multiple axes with energy and cost efficiency
The award-winning products designed to fill the gap between induction and servo motors Bison Gear & Engineering Corp., a provider in the power transmission industry, has announced the release of its compact and highly efficient VFsync line of Permanent Magnet AC Synchronous (PMAC) motors. The VFsync line is designed for use within a wide range of applications, including conveyor systems, greenhouse equipment, bottling equipment, bagging equipment, packaging machines, and industrial pumps and mixers. The new VFsync PMAC motor line are variable speed AC motors that run synchronously with an input AC frequency in applications that require synchronized movement across multiple axes. The motor rotors contain magnets that precisely follow the internal rotating magnetic field without the slip commonly seen in general induction motors. As a result, the VFsync PMAC motors are highly effective for applications that require velocity control, with a lower price point than servo counterparts. What’s more, most of the major motion control platforms offer electronic drives compatible with PMAC motors thus minimizing the engineering investment needed for a motor type changeover. The VFsync PMAC motor line fills a gap in the fractional horsepower and integral horsepower market between a simple induction motor and a more complex servo motor. Machine builders looking for energy-efficient motor solutions that draw less power but don’t necessarily require the level of feedback and sophistication found in a servo motor see significant cost and functionality benefits from the VFsync PMAC motors. VFsync was awarded a Bronze Medal in the LEAP Awards (Leadership in Engineering Achievement Program) mechanical category in 2020.