Plastics Industry Association to celebrate Recycling Week
The Plastics Industry Association (PLASTICS) will commemorate Recycling Week from November 11-15, reaffirming the industry’s continued commitment to promoting recycling efforts across the United States. This weeklong observance provides an important opportunity to spotlight the progress, innovations, and partnerships driving a circular economy for plastics. Throughout Recycling Week, PLASTICS will engage with industry stakeholders, policymakers, and the public to foster a recycling infrastructure that benefits both the environment and the economy. “Recycling Week reminds us that we all need to work together to increase recycling rates in America,” said PLASTICS president and CEO Matt Seaholm. “By collaborating across industries, communities, and governments, we can enhance recycling infrastructure, promote innovation in materials recovery, and ensure that valuable materials are returned to the economy rather than ending up in landfills.” “The plastics industry is committed to making plastic material more sustainable and supporting innovative recycling technologies that will improve recycling rates and ensure that plastics are repurposed effectively,” said PLASTICS Vice President of Sustainability, Patrick Krieger. “Recycling is not only possible; it’s essential to creating sustainable systems that support a circular economy.” Click here for more information on how PLASTICS will support Recycling Week.
PACK EXPO International 2024 delivers in size and substance
Largest industry show of the year provides dynamic solutions, engaging thought leadership, and impactful connections The largest packaging and processing show of the year, PACK EXPO International, wrapped up on November 6th with significant crowds throughout its four-day stint at McCormick Place in Chicago. Produced by PMMI, The Association for Packaging and Processing Technologies, the show brought together 48,000 attendees and 29,500 exhibitor personnel, reaching 77,500 in total attendance. International attendance increased by 19% over 2022. A record number of 2,700 exhibitors occupied 1.32 million net square feet of space, making PACK EXPO International the largest show in its history and the biggest event at McCormick Place this year. “PACK EXPO International 2024 has truly raised the bar for what an industry event can achieve,” says Jim Pittas, president and CEO of PMMI. This show has not only grown in scale but also in substance, attracting attendees and exhibitors from every corner of the industry. The connections made here are invaluable, reinforcing PACK EXPO’s role as an unmatched platform for innovation, collaboration, and progress across the packaging and processing landscape.” The show has grown significantly year over year, with a 10% increase in exhibit space and a 24% increase in exhibitors from PACK EXPO International 2022. “All across the board, our numbers have increased. Exhibitors continue to showcase top innovations, and attendees are flocking to see the latest solutions to their manufacturing challenges,” says Laura Thompson, vice president of trade shows at PMMI. “It’s not just the size of our show which draws people in – it’s the quality.” With seven pavilions tailored to meet industry demands, new show features like Sustainability Central and Emerging Brands Central, and show resources to help attendees plan their days, attendees found value throughout the show. “I am a packaging engineer in the pharma space, and I love coming to PACK EXPO International to network and find new packaging materials – it’s an amazing show,” says Rachel Hark, packaging engineer at Catalent Pharma Solutions (Kansas City, MO). “I’m especially focused on finding packaging solutions that are also good for the earth. I have attended PACK EXPO shows about ten times and love the app! It has really helped me map out what I have to do while onsite and not feel overwhelmed.” “We came to PACK EXPO International looking for conveyors and other solutions that can help improve our operations. The show is great. A lot of people and a lot of vendors! It’s awesome to see so much innovation all under one roof,” says Ali Buehler, an engineer at Hallmark (Leavenworth, KS). “This show is packed with great companies and innovation. If each person from my team walks away with just one great idea as a result of the inspiration we find here at PACK EXPO International, it will already have been worth it!” says Warren Pruitt, svp of global engineering at Colgate-Palmolive (Piscataway, NJ). It was not only large companies and long-time attendees who found the show inspiring. Several first-time attendees and emerging brands also gave it high marks. “This is our first time attending, and it’s been a really great show. It’s been great to see the equipment that’s here and see who’s differentiating across various areas,” says Michaela Belling, business development director, Plexus (Neenah, WI). “I’m most impressed with how well-organized everything is given the number of exhibitors and attendees,” says Ernest Swindell, Owner of XCEL. “We produce vegan and gluten free meal replacement bars and have been in business since 2021. We do everything by hand right now and we’re looking to scale up, so attending an event like this allows us to network with end users and the equipment manufacturers for our potential future co-manufacturers.” Exhibitors found the show rewarding, and it provided plenty of opportunities for sales leads. “PACK EXPO International is a very important packaging show for our business in the U.S. market and the automation industry,” says Jonathan Titterton, CEO of Coesia North America. “We appreciate the opportunity to discuss with our customers face-to-face how customized solutions are helping them with greater flexibility, efficiency, and productivity.” “This is our first time exhibiting at PACK EXPO International. We have a lot of customers at the show, and we’re seeing a ton of foot traffic,” says Conrad Lilleness, CEO of Conduit. “As a result, we already have several meetings booked. PACK EXPO International is the biggest show I’ve ever exhibited, with the right audience. We’re connecting with high-quality leads and plan to be at PACK EXPO Las Vegas next year.” “PACK EXPO International is a great show. We’ve been an exhibitor for many years. This year, we’ve met many of our target customers, connected with vendors, and met our goals for leads. The conversations we’re having are positive,” says John W. Ruyf, project planner, The Austin Company. “We choose to exhibit at the show for the brand awareness. The industry’s major suppliers and brands are all here. It’s a good place to connect with the people we work with. As long as the show is around, we’ll be at PACK EXPO International.” “We’re exhibiting at PACK EXPO International for the first time this year. We’ve received good interest. Our goal was to find the people interested in automating processes–not just exploring it–and we’ve had conversations with leads that are ready to automate,” says Matt Labinski, director of business development at Macrovey. Attendees were able to make valuable connections off the show floor as well with popular networking events like PACK gives BACK™, sponsored by Rockwell Automation, seeing nearly 3,000 attendees enjoy comedy from Nate Bargatze to benefit the PMMI Foundation. The popular Packaging & Processing Women’s Leadership Network (PPWLN) breakfast was captivating, with guest speaker Lisa Sun, founder & CEO of retail brand and lifestyle company GRAVITAS, giving an inspiring presentation. The Young Professionals Networking Reception, sponsored by Beckhoff Automation LLC at Flight Chicago, gave emerging leaders in packaging and processing a chance to build new relationships with their peers. “There is so much to take from the
Episode 534: Mastering Analytics in logistics with Milo’s Tea Company
Today’s episode of The New Warehouse Podcast dives into the topic of analytics in logistics with Derek Camp, Senior Manager of Operational Analytics at Milo’s Tea Company. We cover the fascinating intersection of analytics and operations within the logistics industry, highlighting how Milo’s Tea leverages data to streamline processes and enhance efficiency. Derek shares his unique journey in the field and the innovative strategies employed at Milo’s Tea to drive success. From Replenishment to Analytics Derek Camp’s career at Milo’s began in replenishment, evolving over 11 years through roles increasingly focused on analytics. Initially managing replenishment for the company’s largest customer, Derek transitioned into sales analytics and operations. “I had never really worked in an analytics job… but reading the job description, I thought I could do a good job with it,” Derek explains. His story illustrates the power of adaptability and growth within a logistics role, emphasizing the impact of analytics across different company operations. Operational Analytics at Milo’s Tea At Milo’s Tea, operational analytics isn’t just about data collection; it’s about driving real change and efficiency across various departments. Derek discusses key metrics such as OTIF (On-Time In-Full) and OEE (Overall Equipment Effectiveness), which are crucial for assessing and enhancing production and logistics efficiency. “The higher OEE you have, the more product you can make in less time,” he notes, underlining the direct correlation between analytical insights and operational success. Analytics in Logistics: Key Performance Indicators (KPI) Milo’s Tea utilizes a strategic array of KPIs within its logistics and production operations. Derek explains how specific KPIs like Consumer Complaints Per Million (CCPM), On Time In Full (OTIF), and Overall Equipment Effectiveness (OEE) play a crucial role in their operations. Consumer Complaints Per Million (CCPM): Assesses the number of consumer complaints per million units sold. “CCPM is a quality metric that tells you how often our consumers call in with complaints about our product, whether it’s taste or, you know, packaging or whatever.” On Time In Full (OTIF): measures the percentage of deliveries that are both on time and complete, reflecting the effectiveness of the logistics operations. “OTIF is the overarching customer service metric for us. That’s what our customers look at first when you talk to them in a line review. And if your OTIF is high, then it starts the conversation off in a good way.” Overall Equipment Effectiveness (OEE): is a standard for measuring manufacturing productivity by comparing the actual output against the potential output if operations were optimal. “In production, you know, and this sort of falls into CI and production, but when we look at OEE, that is a metric that tells you how efficient you’re running your plant. And so, if you, the higher OEE you have, the more product you can make, and less time and the lower OEE you have, you’re not being efficient in making your product.” Key Takeaways on Analytics in Logistics Embracing change and new opportunities can lead to significant career advancements in logistics and operations. Key performance metrics like OTIF and OEE are integral in measuring and improving operational efficiency. Effective analytics requires a blend of accurate data, comprehensive understanding, and strategic application to foster operational success. The New Warehouse Podcast Episode 534: Mastering Analytics in Logistics with Milo’s Tea Company
ORBIS acquires Creative Techniques and expands packaging
ORBIS Corporation has announced that it has acquired substantially all the assets of Creative Techniques, Inc. (CTI), which is headquartered in Orion Township, Mich. ORBIS is a subsidiary of Menasha Corporation. Terms of the transaction were not disclosed. Founded in 1984, CTI’s business focuses on designing and manufacturing custom packaging, including stand-alone trays, container dunnage, precision rack dunnage, seat pallets, and kitting trays. It offers state-of-the-art high-pressure injection molding, structural foam molding, and prototyping capabilities. ORBIS also acquired CTI’s facilities, including 60,000 square feet of manufacturing space and 22,000 square feet of warehousing space. Approximately 110 employees are joining the ORBIS team in connection with the transaction. “What excites me about this acquisition is the engineering excellence and solutions-focused approach CTI brings to its customers,” said ORBIS President Norm Kukuk. “They create tremendous value in their front-end processes, tooling development, rapid prototyping capabilities, and ultimately the high-quality packaging they deliver to customers. We look forward to welcoming their talented team to ORBIS and expanding our capabilities in these areas.” CTI serves the automotive industry and has a proven track record in delivering value to its customers with innovative products and service levels. President and CEO of Menasha Corporation Chris Drees lauded CTI’s track record of delivering value to its customers in the automotive industry with innovative products and service levels, noting that “CTI is strongly aligned with ORBIS in its focus on sustainability, customer relationships, innovation, and supply chain expertise.” ORBIS is a market leader in reusable packaging solutions for the automotive and retail supply chain markets. It produces plastic returnable totes, bulk containers, pallets, dunnage, and metal racks in twelve manufacturing sites and operates more than thirty service centers across North America and Europe.
Garvey Corporation Teams with Morrison Container Handling Solutions and Garrdio US to Showcase Packaging Capabilities at Pack EXPO
Garvey Corporation, Morrison Container Handling Solutions, and Garrido USA, and are excited to debut a new collaboration at PACK EXPO International this November. Garvey’s Bi-Flo Accumulation Conveyor acts as a critical aspect in this model showcasing its ability to have product continuously moving in lanes with precision timing to interact with the technology V-30 technology of Morrison and the T-61 DB of Garrdio. Morrison’s V-30 produces a top seal and a vertical cross seal on multi-packs, and the version on display at the show features a Garvey Bi-Flo Accumulation conveyor to create two lanes of product that feed into a Morrison timing screw drive unit that counts the containers and groups them into the assigned pack pattern. The grouped containers proceed to then continue into the inverting head which for a top seal. Next, a closing conveyor ensures the transfer within the cross-seal area is smooth while the product is being sealed. Once sealed, the packaged product transfers to Garrido’s T-61 DB tunnel for a final shrink. Upgrade options include print registration and top-flight bar infeeds for higher speed applications. “Accumulating product and single filling them, comes second nature to Garvey Corporation — accumulators are what we make.” Michael Earling, Business Development Director for Garvey Corporation (a CMCO Company) said. “What we do, is help our customer increase productivity on their production lines by up to 25%. When we can work with other OEMs, like Morrison and Garrido USA, to make a system that can solve a customer’s problem, it’s a great feeling.” The Garrido system brings a versatile, easy-to-use machine to its customers, all with a cost-effective price tag. “Our high-speed continuous motion machines with vertical cross seal have been extremely successful and well received in the industry,” Nicolas Garrido, Vice President and General Manager at Garrido, said. “Due to this, we have had request for multi-packing solutions such as this one. We are excited on growing our offering for similar solutions in partnership with Garvey and Morrison!” “Creating pack patterns and groups of containers is a very common application at Morrison Container Handling Solutions,” Vice President of Sales Dustin Lee said. “We’re really excited to provide this proven infeed method to Garrido with the help of Garvey to help make an even more efficient machine and reach more customers in our industry.” This particular system is mainly used for products that are taller than wide. The Morrison timing screw system makes it adaptable for multiple container sizes. “Morrison and Garvey are known for providing proven systems that work,” Garrido said. “The teams from both companies are extremely easy to work with and efficient in communicating through the entire project, from sales to engineering to shipment.” All three companies are known for providing expertise in their particular niche of the packaging industry, and by working together, customers will receive one machine with high quality equipment from three established OEMs. View this machine video here. To see this machine in action in person, visit Garrido’s Booth S-2576. Visit Booth N-5623 to learn more about Garvey Corporation’s offerings. You can learn more about Morrison Container Handling Solutions by visiting Booth N-4906. You can add these companies to your show planner for the best user experience.
Op-ed: Limiting plastic production leads us backwards
Matt Seaholm is the President and CEO of the Plastics Industry Association. Opinions are the author’s own. As political campaigns double down on the importance of American manufacturing, October brings real attention to this irreplaceable segment of the economy through the celebration of Manufacturing Month. Manufacturing Month provides an opportunity to acknowledge a miracle material that is integral to nearly every manufacturing process worldwide and the segment of our workforce that provides it. This material constitutes the majority of electric vehicles by volume, protects and preserves our food, insulates the wires connecting our homes and businesses, and is critical in producing solar panels and wind turbines. This material is plastic. Yet, despite its significance, the Biden administration has announced support for limiting global plastic production. In August, Reuters was the first to report that the administration is backing a global treaty to limit the amount of new plastic produced each year. In just the past ten years, plastic has become a bit of a political football, targeted by fringe activist organizations as a public enemy. Interestingly, and perhaps as an election-year gesture, the White House recently and somewhat quietly, announced its support for limiting the global production of this material—one that is essential to practically all American manufacturers. For over three years, leaders within this administration have rightly emphasized the importance of preserving and growing U.S. manufacturing jobs. However, support for manufacturing and the limitation of an essential material for the industry cannot go hand-in-hand. If the administration is successful in advocating for this new position as part of the global plastic pollution treaty discussions, it could send a detrimental shockwave through the manufacturing supply chain. While we strongly share the goal of eliminating plastic waste, limiting the production of a material that is an essential building block across manufacturing is not the solution. Beyond industry-wide damage, this policy poses the risk of moving manufacturing offshore. Publicly, Commerce Secretary Gina Raimondo has stressed the need to strengthen domestic supply chains — a challenge when the administration is simultaneously restricting access to crucial materials produced here in the U.S. Limiting domestic plastic production could result in job losses and force manufacturing to relocate to countries with less stringent regulations, including environmental standards. We expect that polyethylene production in Asia will continue to rise over the next five years, particularly in China. Do we want to give China, who will likely disregard production limits, a competitive edge while potentially undermining global environmental standards? The pandemic and the war in Ukraine have taught us that stable supply chains are crucial, and increasing reliance on foreign manufacturers would make the U.S. more vulnerable to disruptions. Vice President and Democratic presidential nominee Kamala Harris has announced a framework for her manufacturing agenda aimed at “making sure America, not China, wins the competition for the 21st century.” Her plan includes increasing investment in aerospace, biomanufacturing and other emerging technologies. Isn’t this position contradictory to supporting policies that limit the production of materials necessary for manufacturing in these industries? Manufacturing jobs currently make up over 8.5% of the U.S. workforce, driving the economy, with $1.4 trillion in manufactured goods exported in 2021, according to the National Association of Manufacturers. According to the Plastics Industry Association’s recently released Size and Impact Report, the plastics industry alone is the eighth-largest manufacturing sector in the U.S., supporting over one million jobs across a diverse range of skills. In fact, plastics manufacturing employment grew 1.1% per year from 2013 to 2023, outpacing total manufacturing. These are not just statistics; they represent stable employment that sustains families and communities nationwide. The new White House stance threatens the livelihoods of millions of Americans, undermining sectors that depend on plastic materials including automotive, consumer goods, construction and healthcare. Our country is a global leader in manufacturing quality, innovation and efficiency. Let’s not take away the materials that make this possible. Every day, engineers work to make products lighter, thinner, and more sustainable — all while improving performance. Restricting the availability of new plastics would stifle this growth, limiting the development of advanced materials and processes that benefit numerous other industries and support a circular economy. And then there is the environmental impact. Plastic is preferred by many industries for its unparalleled safety, protection and efficiency and potential for reuse and recycling, but also for the reduction in overall resource consumption. According to a 2024 report in Environmental Science & Technology, plastics have a lower total greenhouse gas contribution than alternatives. Capping production in favor of alternatives could ultimately increase harm to the environment. Manufacturing rarely occurs solely within the four walls of a factory. It happens as a collaboration between suppliers, designers, engineers, machinists, the customers and the list goes on. If you break that chain, the stability of manufacturing is put at risk. Restricting the supply of plastics to domestic manufacturing will threaten American jobs and diminish the nation’s global competitiveness — all without advancing our shared environmental goals. Actions must align with words. The plastics industry is committed to strengthening U.S. manufacturing — let’s create policies together to truly achieve these goals.
TAPPI/AICC’s 2024 Box Manufacturing Olympics winners
Arvco Container Corp awarded the Attendees’ Choice Award by SuperCorrExpo® attendees The winners of the second TAPPI/AICC Box Manufacturing Olympics (BMO) were announced at the recent SuperCorrExpo® in Orlando. Winners of the first, second and third place awards, as well as honorable mentions for each category, were announced on Monday, September 9. The Best of the Industry for both the Structure and Printing categories, as well as the Attendees’ Choice Award winner, were announced prior to the final Keynote Address by NFL Hall of Famer Cris Carter on Thursday morning. Arvco Container Corp. won this year’s Attendees’ Choice Award for its custom food tray entries, including one that was shaped like a football stadium. Their entry also earned the judges’ first place award in the Corrugated Structure, Innovative Structural Design – Consumer Focus category. Vanguard Companies won the Best of Industry – Corrugated Printing prize for a PopSockets Grip & Go Target endcap display. The display also won the judges’ first place in the category. Peachtree Packaging & Display won the Best of Industry – Corrugated Structure prize for their BODYARMOR Stadium. The entry also earned first place in the Corrugated Structure, Floor Displays & Standees – No Product category. First held at SuperCorrExpo® in 2021, BMO is a combination of TAPPI’s CorrPak Competition and AICC’s Design Competition. The panel of judges evaluated entries on a number of levels, including design, quality, graphic excellence, technical difficulty and innovative application, among others. Nineteen companies and one packaging school participated in this year’s BMO for a total of 66 entries across all 41 categories. Royal Containers Ltd. and Peachtree Packaging & Display both earned five medals in the competition. The competition was open to all TAPPI and AICC members from around the globe who produce corrugated, rigid box and folding cartons, as well as their suppliers. Packaging schools and universities were also invited to participate in the competition. The competition was judged by a panel of 15 industry experts representing the diverse fields and industries of corrugated, folding carton and rigid box. The judges, led by the Box Manufacturing Olympics Chairman Colten Freeze, Bennett Packaging, had a combined 537 years of industry experience and most had previously judged other industry competitions. Freeze was assisted by outgoing Chairman Cordes Porcher, retired, who oversaw the 2021 BMO and had served as TAPPI’s CorrPack Chair for many competitions.
HexcelPack to showcase expanded line of Eco-Friendly Packaging Solutions at PackExpo
HexcelPack, an innovator in paper-based protective packaging designed to replace bubble , air pillows, and other plastic or foam materials, is set to unveil a range of new sustainable packaging products at PackExpo International 2024. The company will debut its expanded lineup of cost-effective, eco-friendly solutions at Booth W-24105 from November 3-6 in Chicago. Among the featured products at this year’s show will be the AutoHexaFil™, a cutting-edge automatic dispensing system, a Wide Wrap™ version of HexcelPack’s signature HexcelWrap™ cushioning paper, Hexcel’ope, the company’s eco-friendly mailer, and new protective Hexcel Pads™. Key products highlighted at this year’s show include: AutoHexaFil™: HexcelPack’s fully automatic dispensing system for HexaFil™ void fill material. The AutoHexaFil™ machine uses a unique cutting technology, delivering sustainable void-fill material up to three times faster than traditional methods. The system is fully electric, operable via a foot pedal, and features a programmable screen for preset length dispensing. AutoHexaFil™ is adjustable to fit over packaging conveyors and includes wheels for mobility, providing a highly efficient and safe solution for high-volume packaging environments. Wide Wrap™: A new, wider version of HexcelPack’s HexcelWrap™, available in widths from 20” to 40” (unstretched). Ideal for larger and heavier items, Wide Wrap™ offers greater flexibility in protecting oversized products during shipping. It can be used with a tabletop brush dispenser or an orbital wrapper, making it a versatile solution for businesses looking to minimize waste while maximizing protection. Hexcel’Ope™: HexcelPack’s sustainable alternative to traditional bubble mailers. The Hexcel’Ope™ is made using the same patented slit-paper technology as HexcelWrap™, providing a curbside-recyclable solution for shipping that eliminates the environmental impact of plastic-based mailers. Hexcel Pads™: Offering superior protection for fragile items, Hexcel Pads™ are available in sizes up to 48” long and 16” wide, with three thickness options, including a double-layer version for enhanced crush protection. These pads provide reliable cushioning without the need for interior openings, making them ideal for a wide range of products. “We are very excited to have the opportunity to highlight and demo these eco-friendly innovations at PackExpo, showcasing our commitment to sustainable, cost-effective packaging solutions,” said Lorne Herszkowicz, Partner at HexcelPack. “In addition to our new products, we continue to invest in our operations with the expansion of our manufacturing footprint in 2025.”
SupplyOne expands Southeastern Region with acquisition of Gulf Packaging, Inc.
SupplyOne, Inc., a distributor of custom corrugated and value-added packaging solutions in North America, is strengthening its presence in the Southeast with the acquisition of Gulf Packaging, Inc. (“Gulf”). Gulf is a premier converter and supplier of custom corrugated boxes and displays serving Alabama, Florida, Georgia, Tennessee, Mississippi, and Louisiana. Founded in 1990, Gulf Packaging operates out of production facilities in Bay Minette and Tallassee, Alabama. The company produces a wide range of custom corrugated products with fast turnaround times and exceptional customer service. Gulf’s comprehensive offerings and commitment to quality have established it as a trusted partner for businesses across diverse industries in the Southeastern United States. “Welcoming Gulf Packaging into the SupplyOne family enhances our ability to deliver customized, high-quality packaging solutions to our customers in the Southeast and fills what was a large geographic opening for SupplyOne,” says Todd Renehan, president and CEO of SupplyOne. “Gulf’s reputation for excellence and customer-centric approach aligns perfectly with our mission to provide unparalleled service and innovative packaging solutions nationwide.” “As a privately owned company for over three decades, finding a partner that values our legacy of superior service and dedication to our employees was paramount,” says Larry Taylor, CEO of Gulf Packaging, Inc. “SupplyOne shares our commitment to customer satisfaction and offers the resources and support to expand our capabilities and reach across the country. We are excited about the opportunities this partnership brings to our customers and team members.” “Joining SupplyOne marks an exciting new chapter for Gulf Packaging,” says Paul Morris, President and General Manager of Gulf. “Their extensive network, industry expertise, and packaging supplies offering will allow us to enhance our services while maintaining the personalized attention our customers have come to expect. We look forward to continued growth and success as part of SupplyOne.” This acquisition represents the 42nd addition to the SupplyOne portfolio since its founding 25 years ago, reinforcing the company’s strategic growth and commitment to serving customers with comprehensive packaging solutions across North America.
NEW Rollbag® Brand returnable Poly Shipping Mailers ideal for E-Commerce
PAC Machinery has announced the new Rollbag® brand, Returnable Poly Mailer Bags, for mail order fulfillment. These bags are available for use on PAC Machinery Rollbag automatic baggers. PAC’s Rollbag Returnable Poly Shipping Mailers simplify the return process for customers while promoting eco-friendly practices. These mailers feature a self-seal adhesive closure liner on the inside of the bag, allowing customers to quickly return unwanted or incorrectly shipped items in the same convenient bag. Resealable poly mailers can be ordered from PAC Machinery Bags and Materials as pre-opened bags on a roll or fan-folded in a box. Customization options allow businesses to print their brand, message, or logo on the bags to enhance customer experience. Ideal for e-commerce retail shipping of non-fragile items such as apparel and soft goods, Resealable Poly Mailers features: 2-4 Mil thickness Exceptional puncture resistance and tear strength Made using at least 25% recycled resin Allows items to be returned in the same mailer Complies with shipping requirements of all major carriers Works on Rollbag brand automated bagging machines Eco-Friendly Features Rollbag Returnable Poly Shipping Mailers are recyclable and made with 25% recycled resin as standard. The adhesive strip benefits customers and supports companies in their sustainability efforts by enabling the reuse of packaging. By utilizing these bags for both initial orders and returns, companies help reduce plastic waste. Choose the PAC Machinery Rollbag brand of Returnable Poly Shipping Mailers for a seamless return process and a commitment to eco-friendly practices in your automated label, load, and seal process. Learn more about these bags and other PAC Machinery products at the PACK Expo International Show, which will take place at McCormick Place in Chicago from November 3 to 6, 2024, exhibit S-2130.
Fairbanks Scales unveils FB1150 Industrial Scale Instrument: A breakthrough solution for Optimizing Weighing in Transportation & Warehousing
Fairbanks Scales Inc. has introduced the FB1150 industrial scale instrument. This robust and reliable solution is designed specifically to enhance weighing accuracy and efficiency in the transportation and warehousing industry. The FB1150 offers precision technology and ease of use, setting a new standard for performance, durability, and cost-effectiveness in the sector. Key Features of the FB1150 for Transportation & Warehousing: Large, High-Visibility Display: The FB1150 features a 2-inch-tall LCD display, providing clear, legible readings from up to seventy-five feet away. This makes it perfect for fast-paced loading and unloading operations in warehouses or logistics hubs, where quick access to weight data is essential for maintaining smooth workflow. Configurable Backlight Options: The FB1150 has seven backlight color settings, allowing users to customize visibility based on their lighting environment. Whether working in dimly lit docks or under bright warehouse lights, the display remains sharp, reducing errors and improving throughput. Versatile Connectivity Options: With an RS-232 serial port, the FB1150 enables seamless integration with ticket printers, PCs, and warehouse management systems (WMS). It can also serve as a remote display for other Fairbanks instruments, providing an interconnected solution for managing multiple scales at various locations. Remote Display Functionality: The FB1150 can be used as a remote display for other Fairbanks instruments. It allows operators to easily monitor weights from a central location, streamlining processes in busy environments and improving overall operational efficiency. Designed to withstand demanding environments, the FB1150 delivers exceptional reliability and performance without the high cost often associated with industrial-grade instruments. Its rugged construction and innovative features make it the ideal choice for businesses in the transportation and warehousing industry looking to enhance throughput, improve operational efficiency, and optimize their weighing capabilities.
PLASTICS recognizes Manufacturing Day
The Plastics Industry Association (PLASTICS) recognizes and celebrates Manufacturing Day, the largest annual event to promote manufacturing in the United States. Manufacturing Day works to show the reality of modern manufacturing careers by encouraging thousands of companies and educational institutions around the nation to open their doors to students, parents, teachers, and community leaders. The plastics industry is the eighth largest U.S. manufacturing industry, employs over one million workers and generates $519 billion. “Manufacturing Day is an excellent platform to highlight the exciting career opportunities and innovations throughout the plastics industry,” said PLASTICS’ President and CEO, Matt Seaholm. “Our manufacturing members are continually investing in new technologies and processes to make products more lightweight, durable, and sustainable, and those innovations call for a skilled and forward-thinking workforce. Plastics play a vital role in almost every aspect of daily life, and I encourage job seekers and students to consider the rewarding career paths in this essential industry.”
Syntegon complete packaging system solutions at Pack Expo 2024
Visit Booth S-2914 to explore seamless processes, innovative technologies, and sustainable solutions for the food industry Syntegon will highlight its latest innovations and comprehensive system solutions at PACK EXPO International, to be held November 3-6, 2024, at McCormick Place, Chicago, IL, Booth S-2914. Experience highly automated systems for cookies, as well as fresh, chilled, and frozen food, along with the debut of the SVX Compact, part of Syntegon's VFFS SVX series, for snacks. “Syntegon is a one-stop supplier for seamless solutions with high levels of automation and efficiency,” says Brad Baker, Senior Sales Director North America at Syntegon. “Whether food manufacturers are looking for stand-alone primary, secondary or case packing equipment – or fully integrated turnkey systems – we provide sustainable and flexible solutions as well as comprehensive support services to future-proof their investment while maintaining impressive levels of operational efficiency.” System Solution for Sandwich Cookies Syntegon’s system solution for sandwich cookies offers a highly automated packaging line that prioritizes speed, flexibility, and efficiency. Central to this solution is the all-new FGCT high-speed count feeder, which efficiently groups cookies and loads them into trays, minimizing damage and waste. This aligns with Syntegon’s commitment to sustainability. The FIT linear motor infeed and Pack 202 flow wrapper provide a compact solution for overwrapping trays. The Pack 202 is a versatile flow-wrapping machine, that handles various formats at different speeds. Following the primary packaging process, the new MagTRAC collating unit, which uses linear motor technology for quick format changes, is seamlessly integrated into the compact BEC endload cartoner. This setup enhances flexibility and reduces changeover times. The BEC endload cartoner supports high-speed operation and flexible format handling, minimizing downtime and resource consumption. The Elematic 1001 side load case packer optimizes floor space with its compact design and user-friendly interface, integrating smoothly into existing lines. This system solution for sandwich cookies addresses industry challenges like labor shortages and cost pressures. Syntegon also offers Service Agreements, including remote support and Synexio software for data analysis, helping optimize production efficiency. System Solution for Fresh, Chilled, and Frozen Food Syntegon’s solution for fresh, chilled, and frozen food features new wash-down RPP pick-and-place robots integrated with a Pack 403 HE flow wrapper, designed for harsh environments with essential cleaning capabilities for food safety. The stainless-steel frames and motors of the RPP meet NEMA4X standards for durability. RPP robots efficiently load products into the flow wrapper infeed chain. In addition to the primary packaging process, the system includes a Kliklok ACE carton erector and a second RPP cell for loading the flow-wrapped products into cartons. Kliklok ACE allows quick transitions between carton sizes, reducing downtime and enhancing flexibility. Its ergonomic design improves operator efficiency and safety. This solution showcases Syntegon's dedication to innovative and seamless packaging processes. By integrating advanced technologies, Syntegon offers manufacturers a robust system that meets demanding hygiene and efficiency standards while future-proofing operations. The system’s hygienic design, stainless-steel construction, and wash-down capabilities ensure high food safety standards and increased automation. SVX Compact The SVX Compact by Syntegon revolutionizes the snack industry with its innovative design, offering the fastest cycle times for snack manufacturers, achieving up to 300 cycles per minute. The drive system is positioned on the sealing mechanism, reducing frame size, making the machine ultra compact and a perfect fit for this industry. Modular design and quick format changes accommodate various product types and packaging styles enhancing future-proof flexibility and production output. The SVX Compact features a patent-pending cross-seal drive for reliable seals that enhance product integrity and extend shelf life. It supports the use of sustainable packaging materials. The hygienic design enables easy cleaning and compliance with food safety standards. Digital real-time monitoring boosts efficiency through data analysis. Remote service capabilities enable proactive maintenance, minimizing downtime.
SupplyOne showcases packaging equipment and services
Versatile solutions for diverse industry needs SupplyOne, Inc. spotlights its expansive range of packaging equipment and support services. These offerings enhance productivity, efficiency, and overall packaging performance across various industries. SupplyOne offers a diverse catalog of packaging automation equipment that caters to a wide range of applications. Their solutions include carton sealing, conveying, strapping, and handling systems that ensure secure and efficient packaging processes. They also provide specialized equipment for food packaging, such as thermoformed trays, vacuum chambers, and steam tunnels. Additional offerings include palletizing and stretch-wrapping equipment, shrink-wrapping machines, blister packaging, and bag and pouch-filling systems. SupplyOne’s equipment ensures product safety and quality with options like induction sealing and metal detection, and their systems integration and robotics enhance automation and efficiency. SupplyOne’s factory-trained technicians and seasoned equipment engineers are dedicated to reducing downtime and increasing productivity. Their comprehensive support services include operator training to ensure the safe and efficient use of equipment, as well as equipment rentals and financing to offer flexible solutions to meet operational needs. The company provides demo systems that allow customers to evaluate equipment before purchase, and strategic recommendations from experts to optimize packaging processes. Maintenance and repair services ensure the long-term reliability and performance of equipment. With multiple locations across North America, SupplyOne’s team of experts is always available to provide tailored solutions that meet specific industry requirements. The company represents best-in-class manufacturers, ensuring unbiased recommendations and top-quality equipment. SupplyOne’s Packaging Management Program (PMP) and Management Services Agreement (MSA) are designed to deliver significant savings by optimizing packaging operations. These programs help reduce direct costs, improve working capital, and enhance operational efficiency, ultimately lowering the total cost of packaging ownership.
Plastics: The global nature of an indispensable industry
Each year, the Plastics Industry Association releases one of our flagship publications, the Global Trends Report. Written from the U.S. plastics industry perspective, the report provides a detailed assessment of the plastics trade during the previous year and the first six months of the current year. Last year’s report highlighted a $1.0 billion U.S. plastic trade surplus for the first six months. It also projected that the U.S. would return to a plastics trade surplus in 2023, which appears to be confirmed in this year’s forthcoming Global Trends Report. However, trade challenges can arise at any point, and unlike any global industry, the plastics industry’s supply chain is no exception. For instance, the dockworkers’ strike along the East and Gulf Coasts, which began on October 1, could create significant supply chain disruptions if not resolved promptly, and its overall impact on the macroeconomy could be inflationary. During a roundtable discussion this week, led by U.S. Department of Commerce Assistant Secretary Grant Harris, the Plastics Industry Association expressed concerns about the state of trade. It noted that plastics imports totaled $38.7 billion in the first half of 2024, while exports reached $38.6 billion. Given the wide range of industries plastics serve, plastic trade has far-reaching implications for the U.S. economy. Perc Pineda, PhD, Chief Economist of PLASTICS, shared his concerns during the discussion: “From a broader supply chain perspective, we hope the issue is resolved soon,” Pineda said, adding that “in the meantime, the U.S. plastics industry, by and large, can address potential supply gaps in manufacturing inputs due to the ports strike, just as it did during the COVID-19 pandemic – to keep the U.S. economy moving.” Although the U.S.’s free trade partners, Mexico and Canada, accounted for 45.1% of total U.S. plastics industry exports and 30.3% of imports year-to-date through July 2024, with trade primarily moving by rail or truck, trade with other countries also plays a significant role. As of July 2024, the estimated total exports of plastics materials and products, excluding plastics machinery and molds for plastics, originating from The East and Gulf ports were $17.9 billion, while imports were $17.0 billion. Since PLASTICS began tracking global plastic players in its annual Global Plastics Rank®, the U.S. has consistently ranked second to China, surpassing Germany, which holds the third position, as a key global player in plastics trade. This year’s annual Global Trends Report edition will be released on October 16, 2024, at the inaugural National Plastics Conference in Houston, TX. For more information on the event, visit: https://nationalplasticsconference.org/
TAPPI’s Corrugated Packaging Council elects two new members
Danny Lopez, VP of New Machinery Sales at The Haire Group, and Tom Staal, Director of Management Systems at Coastal Containers, have been elected to TAPPI’s Corrugated Packaging Council (CPC). The CPC acts as the governing body of TAPPI’s Corrugated Packaging Division, developing strategic plans, press products, and events. Lopez collaborates with Haire’s global customers to develop new products, which is part of his responsibility. He has worked his entire career in the corrugated packaging industry, beginning in 2006 as an application engineer for Alliance Machine Systems International, where he designed corrugated plant layouts in North, Central, and South America before switching to sales, management, and product support for all Alliance customers in the western U.S. and Canada. Staal used his experience as a plant floor supervisor, quality management professional, and now member of the organization’s management team to help Coastal transition from a sheet plant start-up to a full-line corrugated plant. A 30-year TAPPI member, he has long been a member of the Corrugated Board Technical Service Committee (CORBOTEC) and the Fiberboard Shipping Container Testing Committee (FISCOTEC). Staal served as Chair of FISCOTEC and is currently the Vice Chair of CORBOTEC. He previously served as an elected member of the CPC as well as an appointed member. He has served as working group chair on numerous TAPPI Test Methods and TIPs and the Standards Advisory Review Group (SARG). Staal was awarded the Division Technical Award in 2019. The CPC includes appointed members from International Paper, The Haire Group, Menasha Packaging, WestRock, Packaging Corporation of America, Pratt Industries, Arvco Container, Advance Packaging, SMC Packaging, and Greif. The elected positions include BW Papersystems, Kohler Coating, Niagara Sheets, and Fosber members. The Chairs of the Corrugated Division Technical Committees, the YP Division Liaison to Corrugated, and the Supplier Advisory Committee Chair complete the council. Each position is for a three-year term. Lopez and Staal will serve as Member-at-Large. TAPPI’s Corrugated Packaging Division focuses on manufacturing and using corrugated containers and associated packaging materials and products and serves as a forum for knowledge sharing in the industry. The Division comprises members who work for converters, suppliers, consulting companies, and others in the converting industry.
IDENTCO is chosen by Prominent Kayak and Watercraft Provider for label durability
The company’s rugged TT735 Thermal Transfer Labels thrive during thorough comparison tests spanning an exceptionally rare 7,000 hours. IDENTCO has been named label supplier of choice by a prominent North American provider of kayaks and other consumer watercraft. The selection process comprised a comprehensive analysis gauging the durability and legibility of solutions from several labeling suppliers; notably, the thorough testing was conducted over a span of some 7,000 hours, exponentially exceeding the UL testing standard of 750 hours. Deemed the clear-cut winner, IDENTCO’s TT735 Thermal Transfer Labels – part of the company’s DuraChem Series – comprise a 2mil, top coated, gloss white polyester face stock providing excellent resistance to harsh chemicals and abrasion, and designed not to shrink. Its adhesive is a 2 mil, high-performance permanent acrylic with high solvent resistance and an extra thick layering to better adhere to LSE and textured surfaces. A 50# kraft liner offers exemplary performance for both manual and automatic applications. For the watercraft provider, the TT735 Labels are paired with IDENTCO’s TTRR-D Thermal Transfer Resin Ribbon, whose critical bond between ink and topcoat ensures lasting print legibility. Often utilized in rugged settings such as automotive, industrial, aerospace and electronics, the TTRR-D offers heightened resistance to chemicals and abrasion. To ensure the labels’ adhesion durability and enduring legibility across the wide swath of North American climates, tested labels underwent a process that saw temperatures fluctuate between -40° C and 80° C, and at relative humidity from zero to 95%. For its selection process, the watercraft company sought to confirm the functionality and readability of its labels over several years; considering that such simulations equate 375 hours with one year of outdoor exposure, the chosen IDENTCO solution proved durable and legible for well over 15 years. IDENTCO’s DuraChem Series features highly durable labels constructed from white gloss polyester, a versatile material that can adhere to a wide variety of standard smooth surfaces. Offering excellent chemical, solvent, abrasion, and smudge resistance, DuraChem labels have 2-year UL, CUL, and CSA ratings for both indoor and outdoor use and make an ideal choice for a variety of industries including medical, industrial, electronics, military, and automotive.
ProMach announces the acquisition of HMC Products
ProMach, a worldwide provider of processing and packaging machinery and related solutions, announced today that it has acquired HMC Products, a provider of machinery and related solutions, announced that it has acquired HMC Products. Adding HMC is ProMach’s fourth acquisition this year, further strengthening its global portfolio of flexible packaging solutions. HMC fabricates and installs new HMC HFFS machines and rebuilt HMC/Bartelt® HFFS machines for flexible packaging solutions across numerous industries, such as snack food, food, cosmetics, healthcare, pharmaceutical, and household goods. The company is also known for its exceptional service and focus on refurbishing or converting existing HMC and Bartelt systems to extend the life of the equipment. Their 60,000-square-foot facility in Machesney Park, IL—just north of Rockford—supports customers with responsive parts distribution and service. “We are very pleased to welcome the HMC Products team to ProMach,” said ProMach president and CEO Mark Anderson. “Their established brand and reputation in the flexible packaging space underscores our ongoing ability to deliver best-in-class packaging solutions while continuing to demonstrate growth within strategic market segments that bolster our business.” Anderson continued, “HMC and their loyal customers will see even further benefits as a result of ProMach’s ability to deliver world-class systems and support around the globe.” Founded in 1979, HMC and its 45 employees will join ProMach’s Systems & Process business unit led by Group president Ryan McCart. This business unit comprises five business lines: Flexible Packaging, Trays, Handling & Sterilization, Systems & Integration, and Process business lines. These business lines provide systems integration, processing, flexible and rigid packaging systems, product handling, retort, and related packaging solutions across 21 distinct product brands. HMC leadership will report to Donald Deubel, Senior Vice President of Flexible Packaging. “The addition of HMC to our Flexible Packaging business line is exciting because of what this means to our current and future flexible packaging customers. Their machining and fabricating expertise that provides quick builds and delivery of new or refurbished equipment, along with their dedicated service and aftermarket support, is exemplary,” said Deubel. “Having these expanded capabilities in our flexible packaging portfolio will equate to even shorter lead times and manufacturing enhancements for our customers,” Deubel added. Dave Kreissler, former president of HMC Products, will remain with the company and continue to lead the HMC team as Vice President and General Manager. “Our desire to join ProMach underscores our continued commitment to our customers by providing them with the best possible solutions and support,” said Kreissler. “In addition to building and installing our own branded HFFS systems, we have been a long-time supplier of parts for ProMach’s Bartelt equipment. The synergies and efficiencies that will come from our addition to the ProMach family of brands will benefit both our and Bartelt’s customers to an even greater level,” Kreissler concluded.
Rennco Launches the EZ20 Vertical Bagger at PACK EXPO 2024
Add Rennco in booth S-3660 to your PACK EXPO 2024 itinerary to see how its vertical bagging solutions can add speed and efficiency to your next packaging application. Looking for a cost-effective way to automate your hand-packing operation? Then look no further than Rennco and its new EZ20 Vertical Bagger, which will be demonstrating its capabilities in booth S-3660 at PACK EXPO 2024, Nov. 3-6, at McCormick Place in Chicago. EZ20 Vertical Bagger Founded in 1969, Rennco has earned a reputation for high-performance bagging solutions that are rugged and durable for 24/7 operation. The new EZ20 brings those high-performance qualities of the Rennco brand to an entry-level model that is competitively priced compared to other similar machines. The all-electric EZ20 is a compact machine with a small footprint. The machine uses centerfolded film to create custom bags tailored to customers’ specific products and needs. The EZ20 represents more than two years of research and development by the Rennco team. Surveyed customers indicated a need for an entry-level machine that incorporates the strengths of Rennco with a cost-effective and easy-to-use bagging solution. Features and benefits of the new EZ20 Vertical Bagger include: Easy to load and operate Centerfolded film, no pre-made bag contracts Compatible with polyethylene and polyolefin (shrink) films User-friendly Allen Bradley HMI All-electric (no air required) – plugs into standard 110V wall outlets Speeds up to 25 packages per minute Pairable with optional discharge conveyor Interlocked perimeter guarding Flexibility to accommodate printers or labelers Ideal for a wide variety of consumer-packaged goods products and e-commerce applications Performance specifications of the EZ20 Vertical Bagger include: 14” standard vertical seal 20” standard horizontal seal 2” x 2” minimum to 14” x 20” maximum bag sizing 5 lb. maximum filled bag weight 4 1/2” – 9” standard jaw opening ProCommerce Vertical Bagging Series In addition to the EZ20, PACK EXPO attendees will see other Rennco bagging solutions in action. This includes the ProCommerce Vertical Bagging Series, which produces custom bags lined with bubble mailing material for e-commerce applications. The ProCommerce bagging solution utilizes flat stock material lined with bubble wrap to create custom right-sized packages in the vertical dimension. ProCommerce eliminates the use of costly pre-made bags that are often oversized for the product, which leads to increased materials and shipping costs. The ProCommerce bagging solution provides added flexibility to users as it can run bubble mailing material or opaque mailing film, covering virtually all aspects of e-commerce packaging and shipping needs. Lift Seal™ Heat Sealer The Lift Seal™ Heat Sealer provides an efficient alternative to impulse, band, and rotary sealers for bagging surgical instruments and supplies. The Lift Seal™ Heat Sealer is easy to maintain and simple to operate. Constant temperature is maintained by a digital temperature control during the sealing process. The lower silicone rubber bar is raised by a rugged mechanical drive to meet the stationary half-inch wide heating sealing bar above. This bar is covered with a special “non-stick” fabric, which is advanced by simply turning a knob as the fabric becomes worn. The fabric roll is ample for months of use and is quickly replaced by snapping the new roll into position. Rennco / Edson Packaging Collaboration Finally, show attendees will see a new packaging solution that merges the best technical expertise Rennco and Edson have to offer. This new packaging solution stars a Micro VCCL (Vertical Cup Counter Loader) from Rennco, feeding packaged stacks of cups to an Edson M1000 to efficiently collate and package paper cups into individual stacks and then load those stacks into cases. The Micro VCCL is engineered to package high volumes of paper cups in a compact unit that reduces floor space by 30 percent over a standard Rennco VCCL unit -all without sacrificing speed or reliability. The Micro VCCL is integrated with the M1000, an all-in-one case erecting and packing system from Edson. The M1000 takes knocked down flats (KDFs) and erects them into cases. The machine then side loads packaged stacks of cups into the newly formed cases, which are sealed and made ready for shipment.
CKF are best of the bunch with their banana palletising solution for Primafruit
CKF Systems was delighted to have been chosen by Primafruit to develop a new bespoke robotic de-palletising and re-palletising system at their site in the Vale of Evesham. Primafruit is a primary supplier of a broad range of fruit. The challenge The banana inspection and packing lines within Primafruit at their Evesham facility were heavily reliant on manual labor. Imported produce, cardboard trays filled with bananas, were received stacked on pallets, typically to a height nearing 2.5m. The operation for Primafruit was to de-stack the cardboard trays, inspect the produce, and re-pack the fruit into either cardboard trays or collapsible, returnable plastic crates prior to re-palletizing and despatch to their retail customer. Primafruit wanted to automate the process at their state-of-the-art facility which is perfectly located in a central hub for agriculture and have a dedicated pack house, chilled storage, and ripening chambers. The new system was another important step in their automation journey creating a more efficient and safe working environment. Approach CKF has vast experience, designing and building robotic palletizing systems for a wide range of industries. This application demanded that the CKF team fully understand the challenges such that customized solutions could be developed to provide Primafruit with an efficient automated process. The challenges were identified as: De-stack filled cardboard trays from a pallet 2.5m high that could have an inconsistent stack form and deformed cases due to transit. Manage and deliver cardboard trays containing bananas to each inspection and re-packing station ensuring there is always an empty tray or re-useable plastic crate available at each station to enable continuous inspection and re-packing. Re-stack either cardboard or re-useable plastic crates onto the finished pallet ready for despatch. Minimize the system footprint for the efficient use of the existing floor space. For the automation to be cost-effective CKF proposed a single robot for de-stacking and re-stacking. Searches, tolerances, case quality, and stack profiles are all key elements to the success of any robot palletization. To undertake the de-stacking and re-stacking utilizing a single tool would require a bespoke design. The CKF Engineering team also understood the demands on the tool to handle two differing containers i.e. cardboard trays and plastic collapsible, re-useable crates. It was vital that the tooling developed would maintain the integrity of the bananas, without marking or causing any damage. By using a single robot cell, the system would maximize the floor space available to ensure that designated access routes for personnel and the movement of materials would be maintained. The Solution CKF, an experienced ABB value provider for over 13 years, utilized an ABB IRB 660 industrial robot system in the solution design – this dedicated palletizing robot is designed to handle a load of up to 180kg at a reach of up to 3.15m. Its low-weight upper arm, 4-axis design, and parallel rod system mean it delivers optimized speed, reach and payload. This robot is exceptionally fast making it ideal for palletizing bags, boxes, crates, bottles and more. The CKF Engineering team developed the bespoke gripper to pick either two or three cases at a time (dependent on stack orientation.). The single tool was designed to suit both de-stacking and re-stacking, together with handling two case variants of differing dimensions, location points, and material. Based on an anodized aluminum framework to reduce weight, the tool utilizes pneumatically actuated side grippers and base slide plates for transfer of the multiple case format, additionally, a vacuum assist is required to enable lifting of the product trays prior to separation from the stack. Due to the lack of conformity of the pallet stack from the suppliers to Primafruit, the CKF team developed the Robot positioning for de-palletizing using an onboard sensor array to determine the coordinates of height and stack position prior to the pick operation. Once transferred from the pallet, stack cases are transferred to and from the inspection cells on the CKF range of ZPA conveyor sections which utilises the Interroll DC platform. This perfectly matched range of controls, motor rollers, and power units enables the provision of a unique combination of conveyors for this system. This includes CKF accumulation conveyors configured to provide individually controlled zones, allowing zero pressure accumulation of the product trays and the flexibility to be configured to different sizes. The system is driven on a Rockwell platform using a compact GuardLogix 5380 safety controller with a 10” SVGA touch screen for the Operator interface. Troax safety fencing is used around the robot cell to provide the enclosure, with Leuze light guards providing protection for pallet entry and exit.