London Packaging Week unveils pioneering Innovation Award winners
London Packaging Week’s Innovation Awards honour groundbreaking designs, including Bowmore ARC-52 Mokume, Highland Park’s 54-year-old decanter, Coca-Cola’s label-free Sprite Naked, and Altra’s groundbreaking Altra Box. London Packaging Week is thrilled to unveil the winners of its inaugural Innovation Awards, sponsored by Fedrigoni, celebrating groundbreaking advancements in packaging across various categories. This year’s awards recognize exceptional design, creativity, and sustainability in packaging solutions. In the Premium and Luxury Drinks categories, two exceptional winners have set new standards in packaging innovation. Bowmore ARC-52 Mokume triumphed in the Luxury category, while Highland Park’s 54-year-old decanter stood out in the Premium Drinks category. Both designs exemplify luxury and craftsmanship, reflecting the rich heritage and natural elements of their origins. These innovations push the boundaries of creativity and sustainability in their respective sectors, making them outstanding examples of premium drink packaging. In a collaboration with Aston Martin, Bowmore has crafted a decanter that is as much a work of art as it is a vessel for this exceptional whisky. The design takes inspiration from the Japanese metalworking technique ‘Mokume-Gane,’ known for its unique layered patterns. This technique has been reimagined through layered carbon fibre sheets, creating the decanter’s distinctive Mokume lid. The result is a lid that evokes a futuristic aesthetic and mirrors the natural black rocks of Loch Indaal, the home of the Bowmore Distillery. The Bowmore ARC-52 Mokume decanter, housing a rare 52-year-old Bowmore whisky, fetched an impressive £225,000 at a Sotheby’s auction, with proceeds directed to a fund bolstering Islay’s distilling industry. Bowmore was represented on the day by Malcolm Swindell, Strategic Innovation Lead at Suntory Global Spirits, who said: “As custodians of Bowmore, it’s so special to be recognized by the judges of London Packaging Week. Firstly, we’d like to thank our partners at Aston Martin. The two teams shared a vision to bring together the very best in technical expertise and creative thinking – to push boundaries and develop something truly special.” Highland Park’s 54-year-old single malt Scotch whisky exemplifies the pinnacle of artistry in premium and luxury drinks, blending rich history with cutting-edge design. The decanter, created by Senior Glass Designer Michael Rudak of Stoelzle Flaconnage, is a work of art. Crafted from heavy flint glass, the decanter features a conical punt at its base, a nod to the distillery’s mash tuns where the whisky-making process begins. The bottle’s surface is adorned with textural embossing that mimics the weathered strata of the Yesnaby cliffs, bringing the essence of Orkney’s landscape to life. This tactile design is not just visual but also a tribute to molten lava gradually forming the Orkney Islands, capturing the raw, untamed beauty of the natural world in glass. Complementing this exquisite decanter is the wooden coffret, designed and handmade by Glasgow-based craftsman John Galvin. Galvin sculpted the presentation box using Scottish oak to mirror the contours of Orkney’s cliffs, particularly the Yesnaby formations. Each box is unique, and colour variations are achieved through meticulous hand-blasting and fuming. Andrew Dietz, Packaging Technologist at Edrington, said: “Thank you to everyone. Thanks for honoring us with this award. I want to thank three suppliers that we collaborated with for this award. It’s John Galvin and John Galvin Designs, Michael Rudak, who was the bottle designer, and Stoelzle Flaconnage, who was the bottle supplier. I can’t forget JC Ribero, the closure manufacturer.” Coca-Cola Services NV’s Sprite Naked won the Food, Beverages, and Personal Care category for its innovative label-free bottle design. This groundbreaking approach leverages fibre laser technology to directly engrave product information onto 100% recycled PET (rPET) bottles, eliminating the need for traditional labels. By integrating rPET and removing labels, Sprite Naked simplifies the recycling process, making it more efficient and reducing packaging waste. The environmental impact of Sprite Naked is impressive, with Coca-Cola achieving a 98% reduction in the carbon footprint associated with the labeling process. This substantial decrease is attributed to the elimination of label production and adhesive use, which typically contribute to higher emissions. “It was quite a brave piece of work,” said Lisa Meade, Head of Structural Packaging at Kingfisher. “Here you have a very large company taking what I believe was a fairly bold step by removing all the color signals from the packaging. For the consumer, at the shelf and at the moment of purchase decision, they removed the labels and instead used embossing and debossing on the blow-molded bottle. I really like this pack for several reasons, but what stands out to me is that it was a really brave decision for them to do that and move away from the traditional design.” Winning the Beauty, Cosmetics, and Perfume Category, Altra’s The Altra Box continues to garner praise for its innovative and more sustainable approach to luxury packaging. This groundbreaking design is constructed from a single sheet of 100% recycled UK paper, replacing traditional packaging methods with a biodegradable, sturdy alternative. The box’s design features a pentagonal outer sleeve with specialized compartments for an empty glass flacon and a perfume refill, promoting sustainable home refills. This thoughtful design encourages consumers to opt for refills rather than discarding entire packages, significantly reducing waste and supporting a circular economy. Premium Drinks – 1 certificate and 1 winner: Certificate: Black Shuck Pineapple & Coconut Schnapps from Black Shuck LTD Winner: Highland Park 54-year-old from Erdington Luxury – 1 winner Winner: Bowmore ARC-52 Mokume from Bowmore Food, Beverages and Personal Care Category – 3 certificates and 1 winner Certificate: Indian Spice Tin with 9 Spices and Silk Sari Wrap from Spice Kitchen Certificate: Victoria Chocolate Creations from McVities Certificate: Club Zero Refillable Milk Bottles from Abel & Cole Winner: Sprite Naked from Coca-Cola Company Beauty, Cosmetics and Perfume Category – 3 certificates and 1 winner Certificate: All Weather Styling Gel & Soft Leave-in Cream Certificate: Skin Accumax from Advances Nutrition Programme Certificate: Skin Ultimate from Advances Nutrition Programme Winner: The Altra Box by Altra
TAB Industries to showcase two Orbital Stretch Wrapper models at FABTECH Booth #S-11128
Automated TAB Wrapper Tornado smart controls to be shown in two sizes At FABTECH Orlando booth #S-11128, orbital stretch wrapper manufacturer TAB Industries, LLC, plans to showcase its patented TAB Wrapper Tornado pallet wrapping machine with two different machines. To be shown with 100-inch and 80-inch wrapping rings, the two orbital stretch wrappers feature the company’s Smart Controls automation technology with wireless remote control operation and automated cut and wrap capabilities, plus a new LED safety light tower. This best-selling configuration option enables one worker to automatically stretch and wrap a pallet load in 30 seconds or less without leaving the seat of a forklift. Ideal for metal shops offering fabrication, stamping, powder coating, cutting, welding, and other metalworking services, the TAB Wrapper Tornado automatically applies stretch wrap 360 degrees around and under the pallet and load to create a secure, stable, unitized load. The need for boxes, banding, and crates is eliminated along with shifting in transit and storage. In addition to the automated 100-inch and 80-inch units to be shown at the booth, the orbital stretch wrapping machine is also available with a 115-inch wrapping and in semi-automated models as standard. The orbital stretch wrappers are designed and manufactured at the company’s Reading, Pa. headquarters and delivered ready for operation with a warranty. A companion line of stretch wrap is available for nearly any orbital stretch wrapping machine.
Antares Vision Group to debut versatile, high-speed serialization station at Pack Expo 2024
For pharma bottles of various shapes & sizes and will introduce a serialization module for flat cartons, and demonstrate a high-speed automated visual inspection unit for liquid-filled vials. Antares Vision Group will introduce a sophisticated new traceability solution for pharmaceutical bottles at Pack Expo, November 3-6 in Chicago. At its Booth S-3754, the company will debut the Omnivision Bottle Serialization Station for round, square or rectangular bottles commonly used in healthcare applications. Other solutions that Antares Vision Group will showcase include the debut of a standalone module for the offline serialization of flat cartons and a high-speed inspection unit for liquid-filled vials. Across Antares Vision Group’s core strengths of traceability and inspection, the solutions showcased at Pack Expo share several commonalities. Perhaps most prominently, all three solutions – and in fact, the vast majority of the company’s overall portfolio – can be deployed as integrated modules into existing production environments. This inherent agnosticism amounts to a key compatibility element that substantially simplifies incorporation. Concerning traceability specifically, the company’s ultra-secure cloud-based systems enable end-to-end “full stack” connection of the physical and digital worlds. The holistic, fully validated, preconfigured, automated platforms span serialization Levels 1 through 5, ensuring compliance and connectivity with partners and regulatory authorities. Versatile Automated Serialization Solution for Bottles Capable of handling a wide range of bottle sizes at speeds up to 300 per minute, the Omnivision Bottle Serialization Station can print unique helper codes on the top or bottom of each bottle, then perform a 360-degree reading of the unoriented bottle surface for recognition of printed serialized data and code association. This helper code is then used for subsequent manual or automatic aggregation phases, such as bundling or case packing. The system's seamless product handling ensures superior printing quality and a lateral belt system provides bottle separation. Optional topsert inspection is available. Serialization Module for Flat Cartons Also at Pack Expo, Antares Vision Group will premiere a standalone semi-automatic serialization module specifically designed to handle flat, empty cartons and boxes. The Print & Check FT performs traceability functions including marking, recording, and serialization data verification. Flat cartons are loaded into a collector, which precisely feeds the conveyor belt. Cartons are then printed, with a high-resolution camera confirming data correctness and an end-of-belt reject system removing any erroneous ones. The Print & Check FT can achieve line speeds up to 30 meters per minute, and incorporate up to four thermal inkjet printing heads. Other features include an 18.5-inch touchscreen for intuitive operation, a manual code reader for product identification and re-aggregation, adjustable rubber grips to accommodate various carton sizes, and a signaling column that monitors overall machine status. High-speed Visual Inspection & Leak Detection of Liquids in Glass Containers Antares Vision Group is also a market leader in automatic inspection solutions. At Pack Expo, the company will demonstrate an automatic Visual Rotating Inspection (VRI) system capable of inspecting up to 400 liquid-filled glass containers per minute. The machine combines sophisticated particle & cosmetic detection able to integrate with high voltage, vacuum, and headspace gas analysis (HSGA) technology-driven closure integrity verification at an exceptionally rapid production pace. The machine allows for the precise detection of cosmetic defects and particles and checks fill levels. The VRI unit can inspect liquids in a wide variety of viscosities, including water-like, oily, suspension, gel, emulsion, lyophilized, and powder products. Vials are also inspected for cosmetic defects such as crimping quality, flip-off color, neck-shoulder sidewalls, and stopper position. Molded glass and plastic containers also can be inspected for particles and cosmetic defects. Optional add-on features include code verification, optical character recognition (OCR)-optical character verification (OCR-OCV), and serialization incorporation. A split-infeed screw setup provides smooth and reliable operation, preventing undesired stops and restarts. A main floating carousel with a torque motor-driven inspection platform allows ideal cleanability and single-point product handling (from the neck), providing a constraint-free optical setup and improving detection capabilities through enhanced Field of View (FOV) and Depth of Field (DOF). Guideless conveying utilizes vacuum-operated star wheels, minimizing container breakage risks and false rejects. Changeover for star wheels and grippers is approximately 30 minutes, thanks to a guided operations sequence that does not require mechanical adjustments. Inspection reconfiguration occurs intuitively according to recipe selection.
Power Adhesives launches first-to-market biodegradable hot melt for carton and corrugated packaging industry
Brands, converters & packers can support the circular economy with latest adhesive innovation Marking a world-first, UK-headquartered Power Adhesives has announced the launch of its fully certified, biodegradable, shaped hot melt adhesive designed for use by carton, corrugated packaging & POS converters, as well as contract packers. Certified to completely break down in the presence of oxygen, leaving behind only non-harmful products and no microplastics, Tecbond 214B is manufactured with 44% bio-based materials and certified to ASTM D6400 and EN13432; the EU standard that sets out the requirements for compostable and biodegradable products. Brendan Colgan, Power Adhesives Chief Executive Officer, said: “This is an exciting time for the packaging industry. All players in the supply chain are working hard to drive sustainable products and processes into the market to support brands and consumers, and this is truly a groundbreaking moment for the packaging adhesives sector. “Brands and their packaging partners often expect new sustainable solutions to come at a premium cost. With Tecbond 214B, we’re delivering the adhesive quality and performance our customers have come to rely on combined with the same competitive pricing – no compromise. We recognise that the climate emergency is driving entire industries to step up and become more sustainable. While we’re working on our sustainability journey, we hope this innovation will lead the way for the packaging adhesives industry.” Available globally, Tecbond 214B offers the same performance characteristics as standard tecbond, with a high level of tack and fast setting speed providing an almost instant bond once applied and compressed. This enables companies to drive efficiency into packing procedures, improving workflow and output. Tecbond 214B is also an indirect food contact approved, enabling it to be used in all areas of the food packaging process, from wrap-around cartons and boxes to shipping packaging.
Henkel presents pressure-sensitive adhesives at LabelExpo
This year’s LabelExpo, September 10-12 in Chicago, is all about sustainability. Visitors will have the opportunity to network with industry experts at North America’s largest label and packaging printing trade show. As one of the leading suppliers of sustainable solutions for the packaging industry, Henkel Adhesive Technologies will present its portfolio of pressure-sensitive adhesives certified as compatible with post-consumer recycling processes according to the test protocol of the Tag and Label Manufacturers Institute (TLMI). At the trade fair, the manufacturer of adhesives, sealants and functional coatings is highlighting how it plays an instrumental role in driving sustainability in the packaging industry. Henkel will be demonstrating how the manufacture of sustainable products can be put into practice with its portfolio of pressure-sensitive adhesives (PSA). Henkel’s selection of hotmelt, water-based, UV and solvent-based acrylic adhesives offers high-quality bonding solutions for PSA tapes, labels, and graphics that are compliant with TLMI test protocol RCA LRP-2 for post-consumer recycling processes. Among the products featured are two label adhesives, Technomelt 4144 RE and PS 9625 RE. These well-established solutions are a part of the RE product range, which encompasses adhesives and coatings that are designed for recycling. Technomelt 4144 RE is used for general purpose labels and tapes. It shows good adhesion to a wide range of substrates, including recycled corrugated board and low-density polyethylene, as well as curved surfaces. For removable and linerless labels, Technomelt PS 9625 RE is suitable due to its repositionability and low viscosity. Both adhesives are approved for use in food packaging in accordance with U.S. Food and Drug Administration (FDA) Directive 175.105. “Our approach to sustainability is to create more value in the industry while reducing our environmental footprint. As well as helping our customers to become more sustainable, we aim to continuously improve our own product portfolio. Our goal is to use our technologies to help solve current and future global environmental and social challenges,” says Ky Flamini, Commercial Business & Sales Director Tapes & Labels North America at Henkel.
MHIA to celebrate EVOL Milestones and introduce latest innovations at SuperCorrExpo 2024
Mitsubishi Heavy Industries America (MHIA) Corrugating Machinery Division, a corrugating and box-making machinery supplier, announced its participation in SuperCorrExpo® 2024. Visit us at Booth #2357 in Orlando, Florida, from September 8 to 12 to discover how MHIA is teaming up with box makers worldwide. “It’s been an exciting year for MHIA, and we look forward to celebrating with our customers and teams worldwide,” said Hiroyuki Kikumoto, president of MHIA Corrugating Machinery Division. In celebration of EVOL’s latest global milestones—over 235 EVOLs sold in North America and over 670 worldwide—MHIA will honor its customers and team with an Ice Cream Social on Tuesday, September 10th, from 2:00 to 4:00 p.m. at Booth #2357. Attendees are invited to cool off and learn why many box plants choose EVOL. “We could have bought any machine we wanted, but it was EVOL all the way,” said the General Manager of Rand Whitney. Enhanced EVOL Digital Services: In addition to highlighting its renowned equipment, representatives will also be on hand to discuss the significant enhancements to the EVOL Digital Services program, including the expansion of the EVOL AR Library and its integration with Maintenance Agreement Visits (MAVs). The EVOL AR Library now features a comprehensive collection of augmented reality-enhanced procedures for the EVOL 100, offering step-by-step guidance for machine maintenance. Future developments will include tailored procedures for the EVOL 115, ensuring up-to-date instructions for all users. “At MHIA, innovation is our driving force,” said Christine Little, Director of Sales for MHIA Corrugating Machinery Division. “These advancements in our EVOL Digital Services are part of our ongoing commitment to revolutionizing service operations and empowering our customers with cutting-edge tools for success.” Production Improvement Program (PIP): Learn about our new Production Improvement Program (PIP), designed to help maintain EVOL machines to original equipment manufacturer (OEM) specifications. This four-month program includes eight visits from an MHI consultant, offering training, analysis, and continuous support to keep operations running smoothly. MC-100 Flexo Folder Gluer (FFG): Not to be missed, MHIA is also highlighting its MC-100, a state-of-the-art Flexo Folder Gluer that delivers speeds of 300 boxes per minute and can double feed for 500 boxes per minute. The innovative stop-and-start wheel feeder ensures 100% alignment and quality control, while elevated platforms provide easy operator access to minimize downtime. MPF Prefeeder: Discover our latest Prefeeder (MPF), designed for maximum efficiency and reliability. The MPF delivers sheets to top printing flexo folder gluers (FFG) at speeds of 400 boxes per minute without interruption. It handles both single-wall and double-wall sheets with precision, ensuring continuous operation and high-speed stable stacking. Gold Star Service Team and Support: “Whether in-house or online, MHIA’s Gold Star Service Team sets the standard for customer support. During SuperCorrExpo 2024 and beyond, our team is dedicated to evolving with our customers’ needs and is ready to provide unparalleled assistance throughout their journey with MHIA,” said Christine Little, Director of Sales for MHIA Corrugating Machinery Division. Join MHIA at SuperCorrExpo 2024 to explore the benefits of these new offerings, engage with our sales, service, and technical team members, and discuss collaboration opportunities. Learn more about how MHIA continues pushing innovation boundaries in the corrugated industry.
MAXXDRIVE gear units deliver powerful performance for demanding applications
MAXXDRIVE industrial gear units from NORD DRIVESYSTEMS deliver significant output torques, quiet operation, and long service life for heavy-duty industrial applications. NORD’s MAXXDRIVE product family includes both parallel shaft and right-angle designs for adaptability to a wide range of heavy industrial applications. MAXXDRIVE industrial gear units from NORD DRIVESYSTEMS are designed to handle heavy-duty applications such as bucket elevators, agitators, conveyor belt drives, mixers, mills, drums, crushers, and more. The product family is available in a parallel shaft design as well as a right-angle design. Constructed according to the UNICASETM housing principle in which all bearings and seals are contained within a single casting, the robust gear units are optimized to ensure excellent load capacity, long service life, long bearing life, quiet operation, and are lower in weight than jointed housing gear units. The industrial gear units additionally offer many modules, input options, and output options for high versatility and adaptability to a wide range of applications. MAXXDRIVE industrial gear units offer a unique combination of flexibility and durability. They feature mounting surfaces on six sides of the drive for versatile mounting configurations and flexible integration into installation spaces. As a standard, the gear units are equipped with an efficient NBR or FKM sealing system that is suitable for many environments. For specific ambient conditions, optimized sealing systems incorporating gamma-ring, labyrinth, and Taconite seals are also available. Standard compact MAXXDRIVE industrial gear units include MAXXDRIVE parallel industrial gear units and MAXXDRIVE right-angle industrial gear units. MAXXDRIVE parallel industrial gear units have 11 case sizes to choose from and offer a torque range up to 2,495,900 lb-in, performance up to 8,075 hp, and 2-stage or 3- stage gearing options. MAXXDRIVE right-angle industrial gear units also have 11 case sizes available but in 3-stage and 4-stage gear reductions with output torque up to 2,301,200 lb-in and performance up to 2,850 hp. Both designs are extremely durable thanks to UNICASE housings and high precision bevel gearing. High quality, low friction bearings and large center distances ensure significant load capacity and reliable automation. Reinforced output bearings with a spread bearing design and dry cavity are also available for applications requiring increased bearing load capacities and additional oil leak protective measures such as agitators or mixers. MAXXDRIVE XD parallel gear units have 10 case sizes available in 3-stage or 4-stage reductions and like the MAXXDRIVE parallel gear units, deliver output torque up to 2,495,900 lb-in and performance up to 8,075 hp. These industrial gear units are engineered to meet the special requirements of crane and hoist applications, featuring a center distance increased by 35% compared to the compact MAXXDRIVE series. This extended distance enables maximum space for the motor and rope drum to be on the same side of the gearbox in a unique U-shaped arrangement ideal for lifting gear drives. The housings are FEA-optimized for overhung load, especially downwards forces, and include an inspection cover on top of the unit for easy maintenance and service access. Both 3-stage and 4-stage versions feature the same overall unit dimensions and center distances for a standardized design that reduces system variants and lowers the Total Cost of Ownership (TCO). MAXXDRIVE XT industrial gear units have been designed especially for applications requiring high speed ratios in combination with high powers. They offer a 2-stage, right-angle gear unit with a unique housing geometry optimized to achieve maximum thermal capacity. An efficient cooling fin design helps dissipate heat faster while an axial fan and air guide covers enhance airflow to prevent the unit from overheating at maximum power. Thanks to their effective cooling abilities, these drives provide a robust solution in environments with demanding ambient conditions and large temperature fluctuations. The right-angle design additionally enables a symmetrical configuration for mirror image installations where space is limited and can also be mounted on a swing base depending on the application. In addition to standard MAXXDRIVE options, NORD also offers an Endurance Package combining several protective measures that ensure drives will withstand challenging environments, such as those within the Grain industry. The five main components of the package include a drying agent filter, oil sampling point, quick fit filter trolley connection, oil inspection glass, and an additional quick fit filter trolley connection with an oil drain cock.
Charting a sustainable path: How innovations in the material world are shaping packaging’s future
Jude Allan, Chair of IOM3 Packaging Society and interim Managing Director of OPRL, discusses how the evolving landscape of material science fosters a new era of sustainable packaging. The packaging industry is at a critical juncture, driven by significant strides in material science and an urgent need for sustainable solutions. With the impending implementation of extended producer responsibility (EPR) in April 2027, the industry’s attention is laser-focused on ensuring all packaging is recyclable and accurately labeled. This pivotal shift underscores the vital role of material science in crafting innovative solutions that meet functional needs while reducing environmental impact. Material science is at the vanguard of this revolution, propelling the exploration of alternative materials that retain the protective qualities of traditional options with significantly reduced environmental harm. Pioneering materials are now engineered to be lightweight, durable, and sustainable, addressing the critical issue of waste generated by conventional packaging. Creating biodegradable and compostable materials that decompose naturally without leaving detrimental residues is a testament to the transformative potential of material science in revolutionizing the packaging sector. At the core of this transformation is Jude Allan, a key figure leading the industry through this period of change. In her dual roles as Chair of the IOM3 Packaging Society and interim Managing Director of OPRL, Allan is not just playing a role but a crucial one in shaping the sector’s response to these changes. The Future of Labelling According to Allan, the future of labeling is upon us, marking a pivotal moment for businesses as they take full responsibility for their packaging lifecycle. This transition aims to boost recycling rates and increase the use of recyclable materials. At the highly anticipated London Packaging Week, a key event in the industry, on Thursday, September 12, from 10:45 AM to 11:15 AM, Allan will present a compelling session titled “The Future of Labelling: Be Informed and Be Responsible.” This session will delve into the impact of new legislation and mandatory labeling on recycling awareness, offering valuable insights into how businesses can navigate these regulatory changes and harness innovative labeling solutions to engage consumers effectively. According to Allan, companies can educate supply chains, enhance environmental responsibility, and drive a more sustainable future by leveraging data and adopting advanced labeling strategies. “I would like people to think about the fact that we are just about to enter the implementation phase of packaging extended producer responsibility,” she told London Packaging Week. “Assuming that the legislation goes through, then mandatory labeling is coming our way very quickly. The deadline for everything is only two-and-a-half years away because it is April 2027, and there’s a lot to be done to get to that point. “So, the first thing I would like people to take away is that even if you hadn’t realized that you were liable to put mandatory labeling on your packaging, you would be, so it’s time to get ready. It’s time to be, ‘Oh, OK, we will need to do that. We need to include it.’ Therefore, we need to think about what our packaging is. Is it recyclable? Just be ready to make that move. “The second thing is that we’ve all been aware of the legislation coming and extended producer responsibility happening. People have been engaged with it, depending on what’s been going on in their agenda and how it affects their business, but that’s not the only thing happening. The other thing I want to discuss and ensure people take away is that there are many interesting challenges around the future of labeling itself from a technological perspective. “That’s the two halves of what I want to talk about: the mandatory actions we need to take and the exciting possibilities for the future. How can we use technology to our advantage? What will help to improve communication with consumers in the future? We want a simple message so people know exactly what to do with stuff, but some consumers are already more interested in more details. How do we do that? There’s dynamic labelling and QR codes. Even the humble barcode, which has been around for so long, will change. I almost feel oddly nostalgic about that, but it’s quite an interesting change in how we interact with our shopping and learn more about the products we buy. “A whole lot is happening. Some of it is stuff we need to do, and some we want to do because it’s interesting, exciting, and will make a difference for our customers.” Embracing a Materials-Agnostic Philosophy Allan champions a materials-agnostic philosophy, emphasising that the value of packaging lies not in competing materials but in selecting the right one for each specific application. Her vision reflects a broader shift towards collaboration over competition, driven by a collective goal to enhance functionality and environmental responsibility. This approach underscores the importance of using materials that protect products, facilitate recycling, and support sustainability. Allan’s perspective highlights a critical evolution in packaging—moving from a mindset of material superiority to one focused on the effective use and reclamation of materials. By fostering understanding and confidence in recycling practices, Allan advocates for a more nuanced and responsible approach to material selection, ensuring that packaging contributes positively to consumer experience and environmental stewardship. “It’s always been about the right material, in the right format, at the right time,” she added. “If you get those things right, there shouldn’t be competitiveness between materials; each tries to see the other fall down. That used to happen, but I don’t see it much anymore, and I’m very happy to see that change. “A lot of the work around legislation has helped. If we all work together rather than protecting our territory, we will make a better future for everybody. Collaboration has been a really important part of that. I wear both hats – the OPRL hat and the IOM3 Packaging Group hat. Both of those are about being materials agnostic. It doesn’t matter what the material is if it is the best for packaging that product to protect it
CL&D opens new South Carolina Facility
CL&D’s new South Carolina facility, its second in the state, positions the company to increase its flexographic production capabilities to better serve customers. CL&D has announced the opening of its new facility located at 2020 Williams Industrial Blvd, Rock Hill, S.C. This new plant allows CL&D to increase its flexographic production capabilities, particularly thanks to the inclusion of its brand new 52” wide web press. “We are excited to add this new capacity and capability to CL&D’s portfolio,” said Mike Hokanson, General Manager, CL&D. “The additional capacity will serve our growing existing customers, as well as fuel our growth. The new wide-web capabilities opens up new markets and allows us to service our customers from small digital runs all the way to large quantities/sizes.” Notable capabilities offered from its new plant include: 52” high speed 10 color CI flexographic press with state-of-the-art print registration Turreted continuous solventless lamination Turreted high-speed slitting with automated unloading and loading High speed seaming with turreted unwind and rewind Notable products produced from its new plant include: Shrink sleeves Bundling film Cold seal and heat seal bar wrappers Pre-made Gusseted and Spouted pouches HFFS and VFFS pouches Stick packs This is CL&D’s second facility in Rock Hill, and fifth in total. CL&D has been converting film for nearly 50 years, handling a wide array of sizes and package styles of flexographic and digital print solutions. CL&D offers not only film converting, but also has a fulfillment service department for short-run products such as samples or trade show products. CL&D also boasts a comprehensive design and support team, to help customers develop their creative visions into a packaging reality. The opening of this fifth facility marks a milestone in CL&D’s journey of innovation and growth. CL&D’s dedication to providing its customers with high-quality film has led to its successes in the marketplace. This expansion reflects CL&D’s commitment to meeting the needs of its customers now and in the future.
NORD Powers Automation with modular solutions for over 100 diverse industries
NORD offers a wide selection of gear units, electric motors, and drive electronics that work in unison to deliver efficient, reliable automation. NORD DRIVESYSTEMS delivers reliable, high efficiency automation solutions to a wide range of industries. Their modular product portfolio of over 20,000,000 standard components includes gear units, electric motors, and electronic control products that offer versatility and flexibility for easy adaptation to application requirements. NORD supports the post and parcel industry with high-efficiency drive solutions optimized for reliable, low-maintenance operation. Standardized LogiDrive complete drive solutions are often selected for these applications as they provide a gear unit, motor, and variable frequency drive that can be configured to meet precise specifications. Their modular design incorporates Plug-and-Play technology for easy installation and enables all components of the drive to be individually serviced, minimizing maintenance, downtime, and repair costs. Sorters, belt conveyors, curved conveyors, and lifters employ two-stage NORDBLOC.1 helical bevel gear units paired with IE4 or IE5+ permanent magnet synchronous motors and NORDAC LINK variable frequency drives, while merger applications use UNICASE helical inline gear units to accommodate their particularly high dynamics and speeds. Both compact solutions provide high-efficiency, fast ramp times, smooth automation, long service life, and quiet operation. Baggage handling systems often incorporate hundreds of gear motors that work together to efficiently move baggage from one end of the airport to the other. They must be precise, reliable, and customizable with sophisticated electronic controls to ensure the highest level of performance and energy efficiency. With high quality drive systems that combine gear motors with integrated distributed controls, NORD DRIVESYSTEMS provides both a reliable and cost-effective solution that meets the special requirements of the industry. These solutions typically consist of UNICASE helical bevel gear units or two-stage NORDBLOC.1 helical bevel gear units paired with high efficiency IE3 or IE5+ motors and NORDAC FLEX variable frequency drives. The decentralized modular design is beneficial for maintenance while M12 quick disconnect receptables simplify the installation process and cut down on complicated wiring systems. Each NORD motor frame size has several available brake sizes, a multitude of options, and integrated dynamic brake control for rapid starting and stopping of the conveyors as baggage travels through the system. Additionally, their brake motors with distributed control AC drives have the brake rectifier integrated directly into the drive, eliminating the need for standard brake rectifiers and associated brake control relay circuits. When it comes to the packaging industry, continuous running of automation systems is a high priority. All technology and drives must be well-balanced and have a high level of stability to meet production goals. For bottling plants that require multiple systems for preparation, filling, and packaging, NORD offers UNICASE worm gear units, UNIVERSAL SI worm gear units, and UNIVERSAL SMI worm gear units paired with NORDAC PRO SK 500P variable frequency drives. These centralized VFDs enable precise adjustment of speeds to avoid faults from bottles falling over during conveyance. They also deliver the high speeds and precision control required during the sealing process. An integrated multi-protocol Ethernet interface allows for remote maintenance tools, control, and online inspection of the entire system to check for faults and evaluate data from all drives in the plant. The food and beverage industry has a wide range of machines that perform specific automated tasks such as food separators, belt coating systems, and pipes that pump liquid pastes into mixers. NORD delivers robust drive technology for these specialized systems and adheres to strict hygiene standards with options including food-grade lubrication, stainless steel shafts, IP69K-rated washdown protection, and more. Their UNICASE helical bevel gear motors deliver efficient, reliable automation for separators and belt systems with durable, wear-free gear teeth, high axial and radial load capacities, and low maintenance for reduced downtime. NORDBLOC.1 helical inline gear units are an ideal solution when it comes to pump applications thanks to their large bearings that provide exceptional strength, durability, and minimal wear from radial and axial forces. For food and beverage applications that require electronic controls, NORD offers NORDAC ON/ON+ variable frequency drives with integrated multi-protocol Ethernet interface for easy integration into modern automation systems. Their housings are made from robust aluminum alloy with an IP protection class up to IP66, making it suitable for harsh environmental conditions. These drives can additionally be operated in temperature ranges from -22°F (-30°C) to +104°F (+40°C), making them ideal for both deep-freeze and high-heat applications. With their widespread industry knowledge, application expertise, and global sales and technical support, NORD DRIVESYSTEMS delivers complete drive solutions from a single source configured to meet the most specialized of automation system needs.
SupplyOne expands Nationally and Internationally
The company has completed three acquisitions in 2024 alone, bringing its overall count to forty-one acquisitions over its 25 years in business. SupplyOne is accelerating its growth across the U.S. and now into Canada. With new locations in Portland, Seattle, and Toronto, the company continues to enhance its services to meet the unique needs of its customers and attract like-minded businesses interested in joining its expanding footprint. “Our focus is on growth, and we’re actively seeking companies that are customer-focused and ready to scale,” said Todd Renehan, President & CEO of SupplyOne. “We value partners who align with our decentralized business model and our core principles: putting people first, fostering growth, staying agile, and delivering innovative packaging solutions.” SupplyOne has already completed three acquisitions in 2024, bringing its total to forty-one since its founding 25 years ago, with more in the pipeline. The recent acquisitions of Crownhill Packaging in Toronto, Bacon & Graham in New Jersey, and Columbia Corrugated Box on the West Coast highlight SupplyOne’s commitment to offering superior packaging solutions with both national reach and local expertise. “Our expansion reflects our dedication to our core values and solidifies our position as the acquirer of choice in North America,” said Nathan Barton, Senior Vice President, Corporate Development & Acquisitions at SupplyOne. “We’re excited about the opportunities ahead and look forward to welcoming more exceptional businesses into the SupplyOne family.”
Bioelements and Multi X join forces to transform fresh steak packaging with biodegradable packaging
Latin American Salmon Supplier Introduces Products with Biodegradable Packing Bioelements Group has announced that Bioelements will be supplying biobased, biodegradable, and compostable packaging to Multi X. This leading salmon products supplier was founded 34 years ago as a sea farmer in Southern Chile and now produces and exports salmon exclusively. The salmon farming company will replace all of the bags it uses for packaging fresh fillets with bioplastic containers produced by Bioelements. As part of its sustainability strategy, Multi X is working to reduce the impact of plastics on the planet by replacing all the bags that Multi X uses with biodegradable packaging. This equates to 35% of Multi X’s annual production and positively impacts the United States, the salmon farming company’s main export destination. The technology behind Bioelements’ biodegradable packaging has been developed by the company’s science team in collaboration with academia, achieving innovative formulations that allow its packaging to biodegrade under the action of fungi and microorganisms. This approach is ideal for Mult X and its goal of reducing its reliance on traditional carbon-based plastic technology for packaging. “It is a biodegradable alternative that will positively impact the environment. Bioelements bags maintain the same mechanical, barrier, and performance characteristics as conventional materials,” highlighted Ignacio Parada, CEO of Bioelements. “This alternative will allow Multi X to offer its clients an alternative that helps stop pollution due to waste accumulation. People are increasingly demanding that companies take charge of environmental challenges and this project will undoubtedly add value to the brand within the industry and open the doors to continue developing joint projects.” According to Daniel Santa Cruz, supply manager of Multi X evaluating the Bioelements packaging, the Bioelements packaging performed very well throughout the useful life of the product, then biodegraded successfully within the timeframe Bioelements has promoted. “We were pleased with our test results of the Bioelements technology and they concluded successfully,” he said. “We are excited about implementing the new packaging and working with Bioelements for additional solutions to address the plastic packaging issue.” This alliance adds to the list of milestones that Bioelements has experienced in recent times, along with the opening of its laboratory in Santiago and the recognition by the Financial Times as one of the fastest-growing companies in the Americas. It continues to make great strides in Latin America markets as well as the newly entered U.S. market, including with such customers as Adidas, Chile-Peru, Australis Seafoods, Justo, Privalia, Walmart Mexico, among others.
SUN Automation Group highlights latest Innovations and Key Partnerships
SUN Automation Group (SUN) will attend SuperCorrExpo at Booth 1731 at the Orange County Convention Center in Orlando, Florida from September 8-12. Visitors can learn more about the SUN625® HD Rotary Die Cutter, SUN’s next-level solution for corrugated manufacturing. With comprehensive feeding, printing, and converting capabilities, the SUN fixed-frame RDC offers more production volume than two traditional RDC machines while producing superior container quality. “We’re incredibly excited to share the SUN625® HD at SuperCorrExpo,” said Eric Aulton, Product Manager – RDC. “This new technology, specifically, a new engineered approach to Rotary Die Cutting, embodies our commitment to innovation and productivity and offers our customers unprecedented machine reliability, product throughput, and product accuracy. It’s setting new standards in efficiency and versatility, and we look forward to discussing its transformative capabilities in September.” SUN will also highlight Helios, the company’s machine learning and IIoT platform. The SaaS solution quantifies and analyzes key elements of the corrugated manufacturing process. With this data, box plant leaders are empowered to make more efficient and informed decisions about when to schedule downtime and order parts to prevent machine failure. “Helios saves box plants time and money by enabling their equipment to work smarter, not harder,” said Gokul Gopakumar, Vice President of Technology and Business Development. “Its machine learning capabilities enable predictive maintenance, and its real-time remote monitoring allows for quick identification and resolution of issues. Helios is the 21st-century solution for optimizing the manufacturing process.” In addition, SUN will feature its breadth of strategic global partnerships at SuperCorrExpo. By combining industry leaders’ experience, equipment, service, and technology worldwide, SUN can provide the right solution for any operation and accommodate even the most unique needs. “Our strategic partnerships allow us to expand as a total solutions provider for the corrugated industry,” said Greg Jones, Executive Vice President. “We can capitalize on our all-encompassing resources to provide individualized solutions for our customers. We look forward to demonstrating how our current knowledge, experience, and global presence can serve the corrugated community.” SUN is proud to maintain key partnerships to provide solutions for increasing production, efficiency, and profitability. When SuperCorrExpo attendees visit SUN’s booth this year, they will also have the opportunity to meet and learn more about these strategic partners. Al-Gar Al-Gar is a global leader in corrugated engineering solutions. Based in Barcelona, Spain, the company provides expertise and resources to optimize manufacturing processes with customizable solutions for design, control systems, retrofits, and maintenance. Al-Gar bolsters its comprehensive services with top-of-line product offerings that enhance corrugated, paper, and converting operations. SUN will display the Al-Gar Load Tag Inserter, showcasing the latest innovative corrugated solutions. New Partner: Versor Versor, a leading innovator in Specialty Folder Gluers, joins SUN’s lineup of strategic partners. Their advanced technology enhances the capabilities of corrugated manufacturing operations, ensuring efficient and high-quality output. Versor has proudly installed over 300 machines in Europe alone. Other Key Partners: Latitude Machinery Group (LMC) Since August 2019, SUN Automation Group has been the exclusive representative for Latitude Machinery Corp. (LMC) in North and Central America. As a world-class Rotary Die Cutters and Flexo Folder Gluers manufacturer with over 100 machine installations in North America, LMC has an outstanding reputation for reliability and throughput. PARA Srl Machinery and Material Handling for Corrugated Board As a globally integrated Italian material handling company and partner to SUN since 2021, PARA boasts a wide variety of material handling solutions for the corrugated industry, with 30 plant installations in the U.S. and over 15,000 products installed worldwide. PARA’s extensive product range includes pre-feeders, palletizers, RDC stackers, bundle breakers, pallet inserters, vertical storage solutions, paper mill roll transports, and unit conveyor systems. Highcon SUN and Highcon have been cultivating a growing relationship since 2021. Highcon represents the digital arm of corrugated converting solutions, bringing patented digital cutting and creasing for post-print processes in the folding carton and corrugated carton industries. ePS ePS leverages its extensive product range and global reach to deliver expertise across all aspects of plant operations, from scheduling and MES to ERP solutions. Much like Helios, ePS’ solutions are specifically tailored for corrugated box plants to address both current and future software needs. SUN is committed to delivering excellence to the corrugated industry.
Plastics Industry Association (PLASTICS) launches new plastics demand estimate report
The Plastics Industry Association (PLASTICS) has released the inaugural Plastics Demand Estimate Report. The report estimates the plastic demand estimate for May 2024 in the U.S. The monthly estimate for the demand for plastics products serves as a valuable indicator for plastics processors and the entire plastics industry supply chain. The report will now be released monthly by PLASTICS, which is the only trade association providing this type of report and analysis. “The Plastics Demand Estimate is a great new set of data that provides helpful market intelligence to our members and the industry at large. This is the only plastics demand estimate available monthly and I’m proud of our Chief Economist Perc Pineda’s work on putting this together,” said Matt Seaholm, President and CEO of PLASTICS. “While demand will continue to vary monthly, the year-over-year change in plastics demand at current prices and real demand, adjusted for inflation, has been more aligned in recent periods compared to 2021 and 2022,” said Perc Pineda, PhD, PLASTICS’ Chief Economist. The Plastics Demand Estimate Report is available to PLASTICS’ members and non-members here.
New Rollbag R3200 fulfillment paper or poly auto bagger
PAC Machinery has announced the new Rollbag® R3200 Fulfillment Paper Automatic Bagger. This innovative model, also available in an XL version, offers packagers the ultimate flexibility to bag products using sustainable poly mailers or PAC’s patented Fiberflex® curbside recyclable paper mailers. Designed for quick material changeover, machine operators can easily switch between poly mailers and recyclable paper in just minutes. This groundbreaking technology for “Flexible Sustainability,” allows for packaging with the latest eco-friendly materials – paper and poly – all on the same auto bagger. The Rollbag R3200 Fulfillment Paper bagger not only provides a sustainable packaging solution but also helps customers future-proof their equipment investments in anticipation of stricter regulations on plastic packaging. With the ability to package with up to 100% recycled poly bags or completely eliminate plastic by using Fiberflex paper mailers, customers can stay ahead of the curve. “We are dedicated to providing flexible, sustainable packaging solutions that customers can depend on as plastic regulations evolve,” said Greg Berguig, President of PAC Machinery. “The Rollbag R3200 is a feature-rich option for customers who want to continue using poly packaging while being prepared for a potential shift to paper packaging in the future. With this machine, customers can adapt to changing industry standards without having to replace their equipment,” Berguig said. Earlier this year, PAC Machinery wowed the industry with the FW650SI Flow Wrapper, which also boasts the ability to package with paper and poly. Now, PAC is using this technology on its Rollbag leading line of automatic baggers for the fulfillment industry. Both paper and poly materials are not only sustainable but also easily recyclable, making them the perfect choice for environmentally-conscious businesses. Whether a customer is shipping out apparel or other consumer goods, this system is designed to streamline the packaging process while providing innovation that won’t be outdated should regulations or packaging requirements evolve to a paper only situation. Available in two sizes, the R3200 version can accommodate bags up to 16″ wide, while the R3200XL version can handle bags up to 22″ wide. PAC Machinery has submitted the Rollbag® R3200 Fulfillment Paper Automatic Bagger for a PMMI Technology Award! This innovative bagger will make its debut at the PACK Expo International Show, taking place at McCormick Place in Chicago from November 3-6, 2024. Join us as we showcase this cutting-edge technology and revolutionize the packaging industry at exhibit #S2130!
SuperCorrExpo® 2024 delivers a high ROI
When it comes to trade shows and events, a key focus for potential attendees is the return on investment (ROI). SuperCorrExpo® 2024 – taking place September 8-12 in Orlando, Florida, USA – stands out as a premier event that over-delivers with ideas and solutions, making attendance a wise investment for professionals in the corrugated and folding carton industries. Here are three key reasons why attending SuperCorrExpo® delivers a high ROI: Access to Innovative Solutions, All in One Location: SuperCorrExpo® is a hub of innovation, showcasing the latest technologies and advancements from over 300 exhibitors. By attending, businesses gain firsthand access to cutting-edge solutions – spanning robotics, artificial intelligence, and machinery to help solve the toughest manufacturing problems, dramatically enhance productivity, and reduce costs. SuperCorrExpo® offers the unique opportunity to see, touch, and demo the latest industry innovations, all in one place, saving attendees time and money. Networking Opportunities: Building and maintaining strong industry relationships is crucial for any business’s success. SuperCorrExpo® brings together thousands of industry professionals from over 70 countries with countless intentional networking opportunities, including: Three Exhibit Floor Receptions International Reception Corrugated Classic Golf Tournament House of Blues Networking Event Connections made at SuperCorrExpo® can lead to new business partnerships, collaborations, and customer acquisitions. Deals happen right on the show floor! Education and Professional Development: Investing in yourself and your team gives you a competitive edge. SuperCorrExpo® offers a wide range of educational sessions, panels, workshops, and presentations, including: 3 Keynote Presentations: NFL Hall-of-Famer Cris Carter, Acclaimed Futurist Sean DuBravac, and The Manufacturing Millennial Jake Hall Executive Panel featuring: Jeremy Cohen, Vice President and General Manager at Acme Corrugated – Bryan Hollenbach, Executive Vice President at Green Bay Packaging – Mike Lafave, Senior Vice President and Chief Operating Officer, Packaging at Kruger – Nick Smith, President and CEO at Rand-Whitney Artificial Intelligence (AI) on the Production Floor Forum Effective Methods to Maximize Diecutting Productivity Course Don’t get boxed out! Register by August 9th to take advantage of early bird discounts. For added flexibility, a four-day Expo Pass option is available, priced at only $250 for box plants and $400 for non-box plants. Secure your ticket to the future and register today!
SupplyOne receives prestigious Pregis Inspyre and Preserve awards
SupplyOne, Inc., the largest independent supplier of corrugated and other value-added packaging products, equipment, and services in North America, just announced it has been honored with the Pregis Inspyre and Preserve awards. These awards highlight SupplyOne’s commitment to sustainability and dedicated efforts to improve lives worldwide. Pregis’s Inspyre Award honors customers who are changing lives through their commitments to a better world. As a member of the ‘1% for the Planet’ initiative, 1% of all Pregis’s Inspyre sales go directly to Uzima, a non-profit that provides life-changing water filters to communities in need. SupplyOne’s Packaging Specialists objectively assess each unique customer’s application and, drawing from the broadest range of packaging products available, provide unbiased guidance on the optimal packaging solution to address their objectives. Through this process and subsequent recommendation of Pregis’ Inspyre packaging, SupplyOne directly contributes to global clean water access. Through the Inspyre initiative, SupplyOne has made a significant difference, impacting over 6,900 lives. It’s a stark reality that one in nine people worldwide experiences water insecurity. This often leads to waterborne illnesses and contributes to a cyclical trap of poverty. Each Uzima filter can provide clean water to a family of 6-10 people, reducing medical expenses, improving school attendance, and empowering better lives. The Pregis Preserve Award recognizes efforts to promote sustainable Easypack paper solutions. Pregis’s Easypack paper is 100% recycled, 100% recyclable, and 100% biodegradable. This chain of custody-certified product has tangible benefits for the world’s forests. Each ton of Easypack paper used equates to 17 trees saved from harvest. Healthy forests are vital in reducing carbon dioxide levels, providing cleaner air and water, and offering sanctuary for vulnerable species. By helping manufacturers and processors implement Easypack paper solutions, SupplyOne has helped save over 13,000 trees from harvest, further demonstrating its commitment to a greener planet. These accolades underscore SupplyOne’s dedication to sustainability and social responsibility. We are grateful to Pregis for the recognition and will continue to work towards positively impacting our shared environment.
SupplyOne highlights Label Services for effective and durable product messaging
SupplyOne, Inc., the largest independent supplier of custom corrugated and other value-added packaging products, equipment, and services in North America, is spotlighting its extensive label services. Designed to meet the diverse needs of various industries, SupplyOne’s labeling solutions ensure products stand out, communicate value effectively, and meet regulatory requirements. SupplyOne’s pre-printed labels include shipping labels designed to ensure goods are handled correctly throughout the shipping process. SupplyOne also offers thermal transfer labels, which are ideal for harsh environments. Direct thermal labels, available in various core sizes and fanfold options, use heat to affix the label design and are suitable for quick label printing. For 360-degree graphics, SupplyOne’s shrink sleeves form containers of all shapes and sizes. These sleeves provide a vibrant, full-color design that stands out on store shelves. For custom label solutions, SupplyOne has decades of experience working with companies across industries, from healthcare and pharmaceuticals to the food and beverage space. SupplyOne’s custom services are holistic, encompassing design, manufacturing, and inventory management, ensuring a seamless process from concept to delivery. Custom label features include product identification and branding, nutritional information, tamper-evident and security seals, QR codes and barcode labels, variable imprinted labels, RFID labels, and source tagging. Custom labels can come fan-folded, in sheets, or rolls, with specialty adhesives for different applications, including removable, freezer, and high-tack options. Employing state-of-the-art technology, SupplyOne delivers high-quality labels with die-cutting, consecutive numbering, UV coating, and multiple varnish options. Their thermal transfer, direct thermal printing options, and digital and laser printing ensure durable labels that stand out. SupplyOne offers a range of specialty films and papers for unique labeling needs.
NPE2024 unveils official registration and exhibit space data
NPE2024: The Plastics Show announced its final registration and paid exhibit space results, totaling 51,396 registrants and 1,106,767 square feet, respectively. Held from May 6-10 in Orlando, Florida, NPE2024 saw a record-breaking number of international attendees, first-time attendees, and paid exhibit space. “NPE2024 was truly a momentous event in plastics industry history,” said Matt Seaholm, PLASTICS’ Chief Executive Officer, “With an outstanding international turnout, NPE2024 is re-established as a global hub for the plastics industry, welcoming professionals and innovators from around the world. As we look ahead to our next show in 2027, we’re seeing incredible potential for more industry-shaping collaboration to establish a new standard for circularity and ground-breaking plastic applications.” Additional NPE2024 numbers include: 15,156 international registrants from 133 countries, establishing NPE2024 as the most global show in the event’s history. 36,123 domestic registrants, 70% of all registrants (this does not include 0.23% who did not respond). 20,378 first-time attendees, a nearly 9% increase over NPE2018. With the outstanding number of NPE2024 international registrations, the results also revealed a significant growth in attendance across different regions, including: 4,438 Latin American (LATAM) registrants, 29.3% of international registration and a 9.9% increase of LATAM registrations compared to NPE2018. Significant registration increases were seen in Brazil, Colombia, and Guatemala. There were 2,801 European registrants, 18.5% of international registrations, and a 23% increase of European registrations over NPE2018, with the largest registration increase from Italy. “This growing presence of European and LATAM registrants is indicative of the respective countries’ impact on the plastics industry,” said Dr. Perc Pineda, PLASTICS’ Chief Economist. “As the US is the second largest importer of plastics machinery, accounting for 12% of global imports, European countries make up six of the top ten countries supplying the US in 2023, totaling $1.6 billion. Similarly, over the past five years, US exports of plastics machinery to Latin America have also grown by 6.5% annually, supporting the region’s expanding plastics industry.” In addition to the attendance results, NPE2024 marked the largest show in history with the following exhibit space statistics: 1,106,767 total paid exhibit space, designating an additional 10,581 square feet over NPE2018 2,202 exhibitors, a 10.3% increase over NPE2018. NPE2027 is set to return to Orlando from May 3-7, 2027.
Episode 498: Taking the air out of packaging with IQpack
Welcome to The New Warehouse Podcast! Today, we have Ken Rohleder, the president of IQpack, joining us. IQpack specializes in innovative packaging solutions to eliminate excess air in shipping boxes, improving efficiency and reducing costs. In this episode, Ken delves into his background, the inception of IQpack, and the critical issue of air in packaging. He also shares valuable insights on how addressing this issue can benefit your supply chain and overall business operations. The Problem with Air in Packaging Excess air in packaging is a significant issue in the e-commerce industry, leading to increased shipping costs and environmental waste. Ken highlights the extent of this problem: “Most e-commerce direct-to-consumer shippers are shipping 60 percent air.” This inefficient use of space means higher costs for shippers and a larger carbon footprint due to the need for more transportation vehicles. Ken explains that the root of the problem often lies in inaccurate product dimensional data, which leads to poor packaging decisions. He notes, “The more cubic inches, the more you pay. They just pretend like the box is heavier than it really is.” This flawed approach results in unnecessary expenses for businesses and environmental strain. Innovative Solutions by IQpack IQpack offers innovative solutions to tackle the issue of air in packaging. Their strategy focuses on accurate dimensional data and optimized packaging processes. Ken describes their method: “We use a sandbox database to collect dimensional data. This allows us to scan an entire warehouse at lightning speed and ensure accurate measurements.” By implementing these solutions, businesses can significantly reduce their shipping costs and environmental impact. Ken states, “Getting air out of the box will absolutely move the needle,” highlighting the profound impact these changes can have on a company’s bottom line. The Broader Impact Air in Packaging Has on Supply Chain Efficiency Addressing air in packaging reduces costs and enhances overall supply chain efficiency. Accurate data and optimized packaging improve space utilization in warehouses and transportation vehicles. Ken points out, “The savings from getting the box right can be as much as the total cost of operations.” This improvement can result in substantial operational cost savings and improved customer satisfaction due to more efficient and reliable shipping. Additionally, Ken emphasizes the environmental benefits: “If UPS and FedEx are shipping more air than product, it means every two trucks going down the road should really be one truck.” Reducing the number of trucks required for shipping lowers carbon emissions and contributes to a more sustainable supply chain. Key Takeaways The top 7% of SKUs typically represent half of the cubic volume throughput in a warehouse. Companies can save 15-20% on UPS costs by fixing their item master data and improving dimensional accuracy. The industry is shifting to view cubic volume throughput as a more valuable key performance indicator. The New Warehouse Podcast 498: Taking the Air Out of Packaging with IQpack