PLASTICS Industry Association releases Global Trends Report, underscores strong global demand for plastics
The Plastics Industry Association (PLASTICS) released its annual Global Trends report today during a press briefing and keynote address at PLASTIMAGEN ® MÉXICO. “According to the World Trade Organization (WTO), global trade volume expanded by 2.7% in 2022. The remarkable 9.7% growth in the U.S. plastics industry’s trade volume for 2022, surpassing global merchandise trade, underscores the strong global demand for plastics,” said Dr. Perc Pineda, PhD, PLASTICS’ Chief Economist. “As we look ahead to 2023, the WTO anticipates a 0.8% increase in world merchandise trade volume. Data from the first half of this year indicates a decline in plastics trade volume compared to the same period last year. However, during this time, the U.S. trade balance shifted from a deficit (-$5.2 billion) to a surplus ($1.0 billion). It would not be surprising to see the U.S. plastics industry’s trade volume in 2023 once again outpacing the growth in total global merchandise volume,” Pineda added. “The decelerating economic growth in China may pose a challenge for the U.S. plastics industry, given that China ranks as the third-largest export market for U.S. plastics. Although the U.S. maintains an overall trade deficit with China in the plastics sector, it’s worth noting that the U.S. enjoys a $3.1 billion trade surplus in resin, making it the second-largest country in terms of resin trade surplus, trailing only Mexico,” said Pineda. “The U.S. plastics industry remaining a key player in the global plastics trade shows the importance of our industry and the essential nature of plastics,” said PLASTICS President and CEO, Matt Seaholm. “Our members continue to innovate and invest in new ways to make products even better and more sustainable, while continuing to provide essential materials that improve lives across the globe.” Among the highlights found in the Global Trends report: U.S. plastics industry exports rose 11.8% and imports rose 7.2%. The overall plastics trade deficit fell to $7.4 billion in 2022 from $10.0 billion in 2021 as the global economy continued to recover from the pandemic in 2020. According to the Global Trends, the apparent consumption of plastics industry goods in the U.S., an indicator of demand, increased 13.7% to $393.3 billion, up from $345.9 billion in 2021, which underscores the benefits that plastics and plastics products on the economy. Global plastics trade volume is estimated to have reached $1.7 trillion with China, the United States, and Germany ranked the top three players in the global plastics trade, based on PLASTICS’ annual Global Plastics Ranking®. The U.S. plastics industry had its largest trade surplus with Mexico of $11.0 billion, followed by Belgium ($2.9 billion), Brazil ($2.4 billion), the Netherlands ($881 million), and Singapore ($854 million). “The trade connections among the U.S., Mexico, and Canada are robust and deeply embedded, largely owing to the United States-Mexico-Canada Free Trade Agreement. These three nations stand out as key trade partners across the entire spectrum of the plastics industry, evident from the substantial $258.8 billion trade volume in resin and plastics products in 2022,” concluded Pineda. Interested parties worldwide will find the Global Trends report and its accompanying dataset provide a comprehensive account of U.S. plastics exports and imports worldwide in each of the four categories of the plastics industry – resin, products, machinery and molds. The report is also the only plastics trade report that includes trade analysis outlining the movement of resins and plastics that are embedded in goods that the U.S. both exports and imports. An executive summary and the full PLASTICS’ Global Trends report is available to Plastics Industry Association members online at: https://www.plasticsindustry.org/data-report/global-trends-2023/
RIANTA RS60 packaging system receives the iba award
The RIANTA RS60 packaging system received the iba award for bakery technology at the International Bakery Exhibition. At the International Bakery Exhibition iba, awards were presented for the most innovative products and developments. Among the winners was the RIANTA RS60 packaging system. The machine presents a pioneering, fully automatic and modular solution that has been specially developed for cutting, stacking and packaging bakery products. The RS60 packaging system from Rianta has been honored with the International Innovation Award for its pioneering design and functionality. “The innovation of the RS60 is the newly created design, while retaining the proven processes and functional aspects and taking into account the hygienic design specifications of the EHEDG and the food industry,” said the jury in its assessment. “The modular design enables very good visual inspection and the fastest possible maintenance as well as easy replacement of individual modules.” The machine is easily accessible from anywhere and the use of the latest control and servo technology enables quick format changes via the HMI. Davor Kovacevic, Managing Director of Rianta: “Receiving the iba Award confirms the feedback and demand from our customers for state-of-the-art solutions in the bakery industry. For us, being the first manufacturer of packaging machines to be honored with this award is an important milestone and reinforces our innovative corporate strategy.” The prize, awarded by Backtechnik Europe magazine, recognizes innovations for the industrial and assembly line-oriented production of baked goods and highlights products that are being presented at the trade fair for the first time. Iba, the world’s leading trade fair for the baking and confectionery industry, takes place every three years at the Munich Exhibition Centre. This year’s iba attracted 57,000 visitors and 1,073 exhibitors to Munich.
Orbis announces expansion of its manufacturing plant in Urbana, OH
Expansion adds capacity and promotes sustainability in reusable packaging manufacturing ORBIS® Corporation, an international provider in reusable packaging, has expanded its manufacturing facility located in Urbana, Ohio. This expansion adds 30% more space for the production of ORBIS totes and pallets, and allows ORBIS to add more presses and tools, increase capacity and shorten lead times. Coupled with its favorable geographic location for freight optimization, the Urbana plant expansion will help ORBIS better serve its customers nationwide. “A more sustainable supply chain starts with reuse. Our customers rely on us to help them move their goods in the supply chain more sustainably with reusable packaging,” said Norm Kukuk, president at ORBIS. “This expansion gives us the flexibility and capacity to enhance production of our packaging products. The people of our Urbana plant are dedicated, committed and focused on serving the customer. This expansion gives them the infrastructure to make that possible.” ORBIS helps companies move away from single-use packaging and into reusable packaging products that offer long service life and many trips in the supply chain. Reusable packaging products produced at the plant are used in many industries, including automotive, food, beverage and consumer packaged goods. “ORBIS has been a part of Urbana for decades,” said Todd Mathes, executive vice president of Operations at ORBIS. “This expansion, located at 200 Elm Street, is not only an investment in our current infrastructure but also an opportunity to harness emerging manufacturing technologies.” Part of Menasha Corporation, headquartered in Oconomowoc, Wisconsin, ORBIS operates 11 manufacturing plants throughout the United States, Canada and Mexico. This expansion in Urbana increases the company’s overall molding capacity by 10% while also increasing energy efficiency. “This new facility is the culmination of a 13-year-long effort to revitalize the former site and bolster the community,” said Rich Ebert, director of the Champaign Economic Partnership. “As a community, we’re thrilled that ORBIS Corporation has chosen to expand its presence here in Urbana; its dedication to providing reusable packaging helps meet the sustainability demands of today’s supply chain. We’re looking forward to seeing it thrive as the leader in sustainable packaging, and very much looking forward to continuing to grow our yearslong partnership.” ORBIS worked with local Ohio contractors to develop and build this expansion. ORBIS also partnered with Damewood Enterprises and its related business, Phoenix AG, to lease 672,000 square feet of warehouse space in its all-new off-site warehouse in Urbana. For more information, please visit ORBIS online at: https://www.orbiscorporation.com/en-us/.
Piab strengthens its grip on palletizing with the LBG-50
Piab strengthens its grip on the palletizing solutions market with a lightweight bag gripper, the LBG-50. The new gripper easily lifts sacks and bags with weights of up to 50 kg [110 lbs]. As it is a pre-engineered tool, valuable development time can be saved An unavoidable challenge when defining a new bag gripping system in a palletizing line is to get the exact measurements to align with the conveyor rollers for a smooth lifting and releasing process. This demands time-consuming analysis and design and, later, even more time for adaptation and adjustments. Furthermore, additional solutions may have to be considered, e.g., for slip sheet handling, which prolongs the implementation process and may interfere with the original set-up and purpose of the gripper. Piab‘s newborn in the palletizing tool family, lightweight bag gripper LBG-50, solves all that. “LBG-50 is the result of our long experience from developing custom palletizing End-of-Arm-Tooling (EOAT)”, says Madeleine Sheikh, Product Manager at Piab Vacuum Automation Division. “What we have here is a complete pre-engineered bag gripper that is easy to install, adjust and maintain. It offers flexibility to fit any roller conveyor on the market, and slip sheets are handled just as easy by our vacuum-based upgrade option with Duraflex® suction cups and COAX® technology.” Handling sacks normally poses a challenge as they are heavy and flexible, yet with a surface that is sensitive to pinching, puncture or rough treatment. LBG-50 avoids that by providing a gentle but firm lift while a built-in top clamp plate secures the bag from above during motion. This, in turn, allows higher cycle speed. Both the arm and the framework of LBG-50 are made of aluminum, which makes it robust yet lightweight. Other positive features are flexible width and finger positioning and generous mounting options. Flexibility also goes for the valve package, which can be configured with either Discrete I/O, Ethernet/IP or Profinet.
AMT’s Michael Horth honored with prestigious PMMI ‘On the Rise’ Award
Michael Horth, Senior Controls Engineer at AMT, honored with an On the Rise Award from the Association for Packaging and Processing Technologies (PMMI) during PMMI’s Annual Meeting on October 16, 2023 Applied Manufacturing Technologies (AMT), has announced Senior Controls Engineer Michael Horth has been selected as one of the honorees of the On the Rise Award from the Association for Packaging and Processing Technologies (PMMI). Horth was previously named a “2021 Engineering Leader Under 40” by Plant Engineering.nb The On the Rise Awards are hosted by PMMI’s Young Professionals Network (YPN), a group welcoming entry- to mid-level engaged young professionals in packaging and processing. The annual On the Rise Awards recognize ten distinguished professionals under age 35 who have demonstrated exceptional leadership potential in the industry. These awards offer honorees opportunities to further their careers, meet others in the industry, and learn more about PMMI. Horth’s award, announced at the PMMI’s Annual Meeting on October 16 in Stone Mountain, Georgia, was followed by recognition at the Chairperson’s Dinner, and an interview to be published in OEM Magazine. Horth, who started his journey with AMT as an entry-level automation engineer in 2013, has exemplified a commitment to innovation and industry advancement. Over the past decade, he has ascended the ranks to become a senior controls engineer, earning a strong reputation both within AMT and throughout the broader industry. “Mike truly embodies our AMT Core Values. He is always willing to embrace new challenges and drive our company forward, but Mike’s biggest contribution lies in his mentorship,” said Engineering Group Leader Jason Markesino, Horth’s manager. “Employees cherish their time with Mike; he is patient and understanding. His knack for simplifying complex topics into learnable chunks greatly enhances retention, ultimately making our team stronger.” “Michael Horth is a shining example of a bright and dedicated professional,” said Mike Jacobs, founder of AMT. “He is not only a willing mentor but also has a pleasant and easy smile that often lights up the room. Michael’s exceptional ability to describe complicated operations in terms others can grasp makes him very deserving of this award. His contributions continue to shape our industry positively.” Horth’s contributions to AMT encompass software development, technology integration and mentorship. In his current role, he has significantly contributed to controls engineering, particularly in the integration of Allen Bradley PLC programming and FANUC robotics programming. His expertise in controls and robotics automation has led to improved automation solutions for the company’s clients. He has notably advanced the course of AMT in his experimentation with new technologies including AI powered 3D vision solutions for depalletizing, enabling the company to expand into new markets. “In my day-to-day engineering career, I use Horth’s mentality of how to explain a new topic, program, and guide others to become a stronger, more efficient engineer,” noted AMT Controls Engineer Darin Shillair. “It has been an honor working under and alongside Michael Horth.”
Plastic alternative now available for flow wrapping
PAC Machinery (PAC) introduces the PAC FW 650SI Servo Box Motion Inverted Flow Wrapper that runs new curbside recyclable paper. This innovative new technology gives industries that flow wrap with an alternative to plastic packaging on horizontal flow wrappers. The FW650SI runs with a new eco-friendly, curbside recyclable paper mailer that for the first time, eliminates plastic packaging for industries that flow wrap including food, electronics, bakery, candy, industrially manufactured parts, and even medical devices. “We are thrilled to continue to provide new, innovative packaging equipment and materials to the industry that helps businesses grow and meet their customer’s demands that also prepares them for a plastic-free packaging future, which is the way this industry is moving,” said Greg Berguig, Vice President, PAC Machinery. “We were thrilled with the attention this machine received when it debuted at the historic, record-breaking Pack Expo show in September that directly showcased this new sustainable packaging option to our target audience,” Berguig said. The FW 650SI Servo Box Motion Inverted Flow Wrapper makes bags to product length at high speed using PAC’s NEW Curbside, Recyclable Paper. The FW 650SI has a 13.75” wide end seal jaw to accommodate products up to 12” wide or 8” high. It has the ability to print directly on the package or on a label that is applied to the package and is ideal for apparel and other soft, delicate products packaged with a continuous motion. It comes standard with a 6.5 ft. infeed conveyor belt with adjustable guides for multiple loading stations which provides flexibility when packing products of various length. For those not ready to make the move to paper, the FW 650SI is flexible enough that it can also run plastic-based films. The packaging machine has a 7” HMI touchscreen interface that displays key packing statistics, including production rate and efficiency for a quick changeover with 50 recipe memory. Safety features include enclosed electrical interlocked guarding that ensures operator safety, a CE-compliant design for improved safety and troubleshooting and accessible emergency stop button.
When going for gold isn’t good enough
Baldwin Technology experts to highlight “Diamond Standard” for corrugated production efficiency at FEFCO Technical Seminar Spotlight Baldwin, the global manufacturer and supplier of innovative process-automation equipment, parts, service and consumables for the printing, packaging, textile, plastic film extrusion and corrugated industries, will be demonstrating its corrugated-industry leadership by sharing a “Diamond Standard” on cleaning and drying revelations at the forthcoming FEFCO Technical Seminar (Centre de Congres de Lyon, Lyon, France, October 25-27, 2023). During its October 25 Spotlight Spot at FEFCO, Baldwin will present a provocative technical presentation entitled “Fool’s Gold. Why All That’s Gold Doesn’t Glitter. – Adopt the ‘Diamond Standard’ for Efficiency,” led by Dennis Behnisch, Baldwin’s Germany-based Engineering and R&D Leader. FEFCO is the European Federation of Corrugated Board Manufacturers, the non-profit organization representing the interests of the industry across Europe and addressing a wide range of issues, from technical topics to economic considerations. Baldwin’s presentation will be centered on its how the users of its combination of Diamond IR and FlexoCleanerBrush can glean value from these technology advancements Baldwin’s recently-introduced Ultra Wide FlexoCleanerBrush has garnered wide market favor and adoption. It is a fully automated flexo plate-cleaning system that can be up to 126 inches (3.2 meters) wide. As Baldwin’s flagship solution to enhance print quality and improve worker safety in corrugated printing, the system automatically removes dust and contamination from the plate in seconds during production, without stopping the press. It also performs full end-of-job plate cleaning and drying in under four minutes, enabling increased capacity, improving operator injury and saving thousands of dollars per year in consumables spending. Baldwin will also explore its FlexoDry Infrared (IR) drying system. Developed to maximize press throughput, boost production speeds and reduce energy consumption, the FlexoDry system utilizes Diamond-IR lamps to focus powerful IR radiation. These lamps use a unique ceramic reflector that directs all light to the substrate, resulting in 30% energy savings when compared with other IR lamps. In addition to these technological advancements, to further support the overall corrugated industry Baldwin has launched www.printenomics.com. A corrugated-specific Ebook featuring a dedicated resource center, it houses discrete industry organization and trade publication links and a host of podcasts and instructional guides to maximize profitability in the corrugated space. In consultation with its customers, industry experts, and in-house engineering team – along with a review of the latest reporting – “From Beast to Beauty” explores four primary trends that will impact box-making facilities: E-commerce, Brand Protection, Sustainability, and Labor Challenges.“With the incredible explosion in demand for corrugated materials, it’s no secret that box plants are being squeezed to get more capacity and quality out of their existing equipment. When you add to this the scarcity of qualified operators to run production, the entire industry requires smart automation that enables efficiency,” said Behnisch. “Here at Baldwin ,we possess a long-held knowledge of the corrugated industry – we have pioneered technologies that our customers demand, and that is what the audience can learn more about at our spotlight talk.”
Husky wins Plastics Industry Association Bioplastics Innovation Award
The Plastics Industry Association (PLASTICS) announced Husky Technologies (Husky), as the winner of PLASTICS’ 2023 Innovation in Bioplastics Award. The announcement came as part of PLASTICS’ eighth annual, online #BioplasticsWeek awareness and education event. Husky won the award for their hot runner system, UltraMelt, which was engineered for the efficient and sustainable injection molding of bioresins. Bioresins, made in whole or in part from renewable biological resources, present unique challenges in injection molding. According to Husky, UltraMelt specifically addresses these challenges with non-reactive surfaces and stainless-steel components to preserve the sensitive chemistry of bioresin materials and minimize degradation. After rigorous testing and optimization, UltraMelt was introduced to the marketplace in 2022, becoming a pioneering solution for bioresin melt delivery. Patrick Krieger, PLASTICS’ Vice President of Sustainability congratulated Husky saying, “This is the first time PLASTICS has awarded an equipment company and their original technology for using more bioplastics, and I congratulate Husky on this achievement. Equipment design is complex and takes significant investment. The time and resources Husky spent on this technology speaks to the importance and potential of bioplastics in the plastics industry.” “On behalf of the Husky team I would like to thank you, the Plastics Industry Association, for this prestigious honor. Bioplastics, together with advancements in circular polymer processing, are key parts of Husky’s sustainability strategy. We are convinced that by working together as an industry we will turn challenges into opportunities. We will demonstrate that the circular economy is not just a buzzword but a reality”, said John Galt, CEO of Husky. “Polymers preserve and protect more effectively than any other substrate. They can be formed into an infinite number of shapes and sizes. They are lightweight and unbreakable. They have the lowest overall environment footprint. They keep consumer costs down. Investing and working together to building truly circular solutions is good for our industry, for our children and the planet.” A formal presentation of the Bioplastics Innovation Award will be made on the Sustainability Stage at NPE2024: The Plastics Show, which will take place from May 6-10, 2024, in Orlando, Florida. PLASTICS member companies interested in submitting innovations for consideration in the 2024 Innovation in Bioplastics Award competition can look forward to the opening of the submission window in May of 2024 at https://www.plasticsindustry.org/who-we-serve/plastic-recycling/bioplastics/innovation-in-bioplastics-award/.
SuperCorrExpo® 2024 on track to break exhibitor records
SuperCorrExpo® (SCE), co-hosted by TAPPI and AICC, returns to Orlando, FL, September 8-12, 2024 with a focus on “Future Forward. Time Tested.” With nearly 85% of the show floor already sold, expectations are high for a banner year in terms of attendance and a packed show floor of more than 300 exhibitors. More than 6,000 industry leaders from more than 70 countries are expected to attend this international event. Exhibitors will showcase live demos of cutting-edge, working equipment, while sharing state-of-the-art technological innovations designed to provide next generation capabilities for box makers. A record number of representatives from corrugated manufacturers from around the world are expected to attend in 2024. “As technology drastically improves, the corrugated industry is poised for major changes,” said TAPPI CEO and President Larry N. Montague. “SuperCorrExpo 2024 will be the biggest ever, with converters, engineers and buyers sharing how they plan to navigate the future of the industry. The show floor will feature working machinery, the latest technical advancements, presentations from industry leaders and exciting networking opportunities. SCE is the premiere event for exchanging ideas and forging powerful relationships.” Held at the Orange County Convention Center (OCCC), an international destination for both business and leisure travelers, SCE offers attendees multiple learning opportunities in addition to the expansive exhibit floor. These include technical sessions focusing on the latest industry developments and in-depth corrugated courses, as well as four lively keynote presentations from industry leaders and other socially relevant and timely speakers. “Anticipation is high for SCE 2024,” said AICC President Michael D’Angelo. “We’ve seen a lot of advancements in the last few years and this event is going to not only be a celebration of those achievements, but also serve as a springboard for future innovations – for all converters. In addition, the second-ever Box Manufacturing Olympics will feature innovative designs created over the last two years and entries will be available for viewing on the show floor. With 43 categories in the running, winners will be announced each day, and Best of the Industry winners announced on the last day of the show. Applications are being accepted until June 28, 2024 at supercorrexpo.org/BMO.
Episode 421: Solving customer returns with Kyle Bertin of Two Boxes
In our latest episode of The New Warehouse Podcast, we are excited to have Kyle Bertin, Co-Founder of Two Boxes, on the show. Two Boxes aims to revolutionize the warehousing industry by tackling inefficiencies in the returns process—a problem we all want solved. If your returns area is an eyesore and you keep throwing more labor at the problem, this episode is for you. There is an easier way, so tune in and learn how Two Boxes makes reverse logistics a competitive advantage for 3PLs and warehouses. The Problem with Customer Returns Kyle Bertin was looking for a problem to solve and found one in customer returns. He points out, “Last year, customers in the U.S. returned 20% of their purchases,” and e-commerce heavy merchants are seeing up to 40%, illustrating the scale of the returns dilemma that 3PLs and warehouses must deal with. “Every time I went into a fulfillment center, there was a section of the warehouse that looked pretty nasty, to say the least, and every time I asked about it, it was the returns area.” According to Bertin, there are several challenges that 3PLs and other players in the space are grappling with. High-Volume Strain – “Some of our 3PL customers might receive a thousand, 2000, or 5000 units of returns in a given day.” The sheer quantity of returned items is overwhelming and demands a smarter allocation of labor and resources. SOP Complexity – Keeping up-to-date Standard Operating Procedures for returns is challenging due to the constant updates and multiple brand-specific requirements. Lack of Metrics – There’s a noticeable gap in tracking and billing mechanisms for the returns process. Missed Business Opportunities – Some 3PLs avoid certain types of business because managing their returns is too tricky. Sustainability – Additional packaging and transportation associated with reverse logistics contribute to logistics being responsible for 60% of the world’s carbon emissions. These points emphasize the need for technology and system improvements in managing the complex warehousing returns landscape. Efficiently Managing Customer Returns in Warehouses and 3PLs Two Boxes provides software designed to address the complexities of managing customer returns in warehouses. The platform aims to act as a centralized system of record, integrating with existing front-end systems to offer a unified return process across multiple brands. It also focuses on automating Standard Operating Procedures (SOPs) and guiding warehouse staff through the return process via step-by-step instructions. This feature not only aims to simplify training but also seeks to ensure more accurate inventory reconciliation. Another aspect of the software is its emphasis on data tracking and analysis. Two Boxes fills a gap in key performance indicators (KPIs) designed explicitly for the returns section, offering better oversight and actionable insights for warehouse operators and merchants alike. The software can aid in making billing, pricing, and value-added services more scalable, thus potentially transforming returns from a logistical headache into an asset. Creating a Better Worker Experience Kyle believes that technology elevates efficiency and improves the worker’s day-to-day experience. “At the end of the day, we make the actual worker’s experience better, too,” Kyle says. He insists this human-centric approach has a ripple effect, improving everything from brand value to end-consumer satisfaction. He adds, “We are rolling out new technology that enables us to triage returns upon receipt so that a 3PL can put their labor on the returns that will be most impactful to their merchants.” Three Key Takeaways: Returns are challenging and can be a competitive advantage with the right processes and technology. 3PLs need to overcome their hesitance to adopt new technologies for the sake of long-term efficiency and growth. A better worker experience can lead to overall improvements in operational performance and customer satisfaction. The New Warehouse Podcast EP 421: Solving Customer Returns with Kyle Bertin of Two Boxes
Plastics Industry Association launches Recycling is Real Advocacy Campaign
The Plastics Industry Association (PLASTICS) has launched a new advocacy campaign called Recycling is Real, dedicated to promoting and defending plastic recycling in America. The campaign will provide content to help elected officials and policymakers understand that recycling is a vital link of the sustainability and circularity chain, enabling them to make more well-informed decisions about recycling resources for their constituents. The campaign has also been created in an effort to put an end to false narratives claiming that recycling doesn’t happen or is a “myth.” Anti-recycling organizations and their allies have created a coordinated campaign against plastic recycling in an effort to advance their anti-plastics agenda and it is eroding faith in our nation’s ability to recycle. “Plastic recycling is very real, and it happens every single day across America,” said PLASTICS’ President and CEO Matt Seaholm. “The Recycling is Real campaign allows both the public and lawmakers to see for themselves the extraordinary role recycling plays in the circular economy, making it undeniable that recycling is not only effective but is a feasible and economical way to achieve our shared sustainability goals.” PLASTICS, on behalf of the entire plastics industry supply chain, is committed to sustainability and ensuring plastic material remains in our circular economy, and out of the environment. Recycling is an integral part of achieving this goal, and the industry knows America needs to recycle more. Recently, recycling has come under attack from those who wish to reduce or eliminate the production of plastic altogether. Recycling is Real will show how recycling happens, where it happens and introduce the people who make it happen. This initial launch will spotlight recycling efforts taking place at Ultra-Poly, Placon, Novolex and MAAG, with additional videos launching in the coming weeks and months. To view videos, click here.
SupplyOne streamlines and optimizes packaging operations for maximum productivity and savings
SupplyOne’s innovative end-of-line packaging equipment promises increased productivity, reduced labor costs, and improved consistency for manufacturers SupplyOne Inc. is highlighting its comprehensive state-of-the-art transit packaging automation solutions. Guided by a mission to give manufacturers more control over their packaging expenses, the company is set to redefine operational efficiency in the manufacturing industry with their packaging equipment solutions for the bundling, grouping, sealing and shipping of products to optimize transportation logistics and warehouse operations. End-of-line packaging simplifies handling and storage by consolidating larger quantities of products while keeping them stable and undamaged in transit. SupplyOne supports end-of-line packaging operations with the full gamut of automatic and semi-automatic case erecting and case sealing systems, strappers, banders, palletizing and wrapping equipment, as well as associated consumable including custom or stock corrugated, films, tapes, strapping, and other materials. In addition to enhanced product protection and security, this technology reduces the need for manual labor, thereby improving packaging consistency, reducing human error and labor costs and increasing productivity. “Our goal is to simplify and optimize our clients’ operations,” says Chip Reavley, SupplyOne’s SVP of Packaging Automation. “Our end-of-line packaging solutions not only streamline the packaging processes but also significantly improve efficiency and consistency of output.” SupplyOne builds packaging programs that streamline processes, guarantee savings, and increase efficiency while maximizing flexibility and scalability to meet challenges such as product mix variability, market demand fluctuation and labor shortages. SupplyOne packaging equipment specialists, packaging engineers and designers create custom solutions that are purpose-built to address each customer’s needs. SupplyOne offers comprehensive end-of-line packaging solutions from a range of recognized best-in-class manufacturers. Manufacturers who have already adopted SupplyOne’s end-of-line packaging solutions report impressive results. A recent case study reveals a 30% increase in productivity, reduction in labor costs, and a notable improvement in the consistency and quality of packaged goods. SupplyOne offers packaging demonstration facilities around the country to provide manufacturers, food processors, and e-commerce companies with live demonstrations of state-of-the-art primary, secondary, and end-of-the-line packaging machinery. Virtual demonstrations are also available. SupplyOne is a value-added packaging company committed to uncovering hidden costs within customers’ packaging expenses and reducing their total cost of packaging ownership. With access to the broadest range of packaging supplies and equipment available and suite of services that take cost, waste and complexity out of packaging management, SupplyOne helps manufacturer’s streamline operations, improve efficiency, and empower manufacturers to compete at the highest levels. For manufacturers looking to elevate their packaging operations and enhance their business, SupplyOne is the partner of choice. Discover how our packaging automation solutions can transform your manufacturing processes and drive success.
The vital importance of plastic to the U.S. economy
The U.S. Plastics Industry employs over a million Americans, is one of the largest continually growing sectors despite a less than robust economy and produces vital products through investment in innovations for about every major industry. Given this perspective, if you believe the claims made by anti-plastics activists about this essential material and industry, the statistics might come as a surprise. Opponents of the plastics industry would have you think that eliminating plastics production is a realistic goal with no detrimental impact on our economy, even suggesting it would ‘promote conservation,’ which couldn’t be further from the truth. The plastics industry is deeply engrained in our economy for valid reasons. Essential plastic materials provide cost accessibility to manufacturers and consumers and can be used in a wide range of applications. Whether that’s keeping food fresh, protecting health care workers and patients, making cars safer and more sustainable, or helping first responders during natural disasters, this industry emerged from innovation based on society’s demand and has consequently improved our lives and well-being every single day. Additionally, plastic is the best environmental choice in all applications. While plastic has in some cases become a negative target, in reality, plastic materials can be recycled and reused extensively. Thanks to the practicality of plastic, it consistently emerges as the most efficient and cost-effective option given its minimal energy and resource requirements during manufacturing, lower transportation costs, and reduced energy demand to recycle than other materials. Here’s the data on three essential ways the plastics industry vitally impacts the U.S. economy: The U.S. plastics industry not only provides substantial income for a significant number of Americans but also continues to create jobs. The U.S. plastics industry sustains employment for over one million individuals, encompassing diverse skills and backgrounds, from factory workers to corporate executives. When suppliers of the plastics industry are considered, this number increases to over 1.59 million jobs. These industries include those that supply fuel, spare parts, and transportation services. Remarkably, every two jobs created by the plastics industry supports another job elsewhere in the economy. The U.S. plastics industry continues to grow. Over the last 10 years, employment, real shipments and real value added fared better than manufacturing as a whole. Between 2012 and 2022 employment in plastics manufacturing grew 1.3% per year while manufacturing as a whole grew only 0.7% per year during that same period. Real plastics manufacturing shipments grew at a 0.4% annual rate from 2012 to 2022, while real value added grew 3.0% annually despite the pandemic recession. Currently, the plastics industry is the 7th largest manufacturing industry in the U.S. Capital expenditures have surged in the plastics industry. These include spending on nonresidential structures, such as factories or warehouses, equipment, and intellectual property. Between 2010 and 2022, capital expenditures in the industry soared by 7%, reaching a staggering $15 billion in the past year. Additionally, and importantly, as a continuously innovating industry, this includes research and development spending that enables the industry to create new sustainable manufacturing processes and products. This data does not paint a picture of an industry that’s going away. Rather, it unequivocally underscores the enduring strength of the industry. Any potential threat to the plastics industry would have severe repercussions for our country’s economy, potentially contributing to collapse. The industry’s growth hinges on our ability to produce sustainable materials and products, which is why the plastics supply chain is committed to tirelessly enhancing recyclability and investing billions into recycling technologies. It is a collective responsibility for all to increase recycling efforts, and the plastics industry recognizes that this is imperative. Sustaining plastics production in the U.S. is not just beneficial; it is crucial. Eliminating plastic manufacturing in the U.S. could result in increased reliance on imports from countries with more greenhouse gas-intensive manufacturing practices, thereby making our supply chains more vulnerable to global market fluctuations and harming our environment. The production of plastic in the U.S. is as indispensable as the material itself, and any proposal to eliminate it places our economy’s well-being and the livelihoods of the millions of Americans employed by the plastics industry at risk. About the Author: Perc Pineda, PhD is the Chief Economist for the PLASTICS Industry Association.
Stahlin® introduces PolySlim™ low-profile Polycarbonate Enclosures providing maximum mounting space with optimized depth
Stahlin® Enclosures, manufacturers of high-performing non-metallic electrical and industrial enclosures, announces the availability of PolySlim™ low-profile polycarbonate enclosures. These extremely durable enclosures are designed for OEMs and installers for the purpose of solving application challenges. PolySlim enclosures accommodate existing panel designs, eliminate unneeded depth and material, optimize installations, and save space and cost. The low-profile design of PolySlim makes these enclosures ideal for use on building exteriors and in tight spaces. They reliably protect equipment in non-hazardous industrial and commercial applications where space is a premium, and safeguard network components such as routers and switches in harsh conditions. PolySlim enclosures are well-suited for electrical control, wireless communications, measurement, monitoring, and security applications with minimal-depth equipment. PolySlim polycarbonate enclosures are available in seven sizes from 10” x 8” x 3” to 24” x 24” x 6” and can be configured as a hinged/screw cover or a hinged/ latched cover. High-impact rated yet lightweight for ease-of-installation, PolySlim enclosures feature a nonmetallic hinge that does not penetrate the inside of the enclosure. Thick, robust, smooth side wall construction eliminates side wall flexing and maximizes fitting mounting space. The low-profile design meets aesthetic requirements when mounting in visible areas on or inside buildings. Molded-in mounting feet with added mounting cross and holes, and added embosses in the back for DIN rail mounting, provide ease-of-installation and reduce costly on-site modification. Additional benefits of PolySlim include inhibitors that provide effective protection from UV degradation. An ABS Back panel option is available to optimize wireless signal transmission. Latch options include fully non-metallic or stainless steel. Cover options are available in clear or opaque. Larger sizes are compatible with the new, innovative Stahlin SolarShield® HMI Cover. PolySlim polycarbonate enclosures provide an Operating Temperature Rating of -40°F to +248°F (-40°C to +120°C) and an Outdoor UV Exposure (UL 746C) (f1) rating. Resin has passed tests for UV exposure and water immersion. Additional ratings include cULus per file #E319779 Type 1, 3R, 4, 4X, 6P*, 12 as well as UL50, UL50e, UL508A and IEC 60529: UL Listed per file #E362920 IP66, IP68*. Certifications and Compliance include: cULus, CE, REACH, and RoHS.
Orbital Wrapper manufacturer introduces Hot Wire Cutting System to eliminate blade maintenance
Orbital wrapper manufacturer TAB Industries, LLC, Reading, Pa., has introduced a Hot Wire Cutting System for its TAB Wrapper Tornado line of orbital wrapping machines. Offered as an option, the new Hot Wire Cutting System features proprietary technology that automatically cuts the end of the stretch wrap after pallet wrapping by drawing a heated metal wire through the plastic film, then safely conceals the wire for quick cooling. The new design replaces the standard design that uses a blade, eliminating the need for sharpening and replacement along with a potential safety hazard while ensuring a clean cut every time. To be introduced at FABTECH booth #A-5142 in Chicago, Ill. on Sept. 11, 2023 on the latest TAB Wrapper Tornado orbital stretch wrapper model, the Hot Wire Cutting System is available on all of the company’s standard, semi-automated, and fully automated orbital wrappers. The automated device is also available for retrofit on wrapping machines in the field. The TAB Wrapper Tornado orbital wrapping machines apply stretch wrap 360 degrees around and under the pallet and load to create a stable, unitized load that eliminates the need for boxes, crates, and banding. The patented stretch wrapping machines and Hot Wire Cutting System are designed and manufactured at the company’s Reading, Pa. headquarters and delivered with a full warranty.
OHAUS introduces new Courier™ Series scales
OHAUS’s Courier line of precise standard scales for dedicated shipping applications are designed with intuitive features and fast and easy connection created with your business in mind. No matter what your business, it can carry the weight. The new Courier 7000 and Courier 5000 Series scales specifically meet the demands of distribution, office shipping, and manufacturing. Durable, fast and reliable these scales feature intuitive integration with PC-based shipping software allowing data to be captured accurately every time. In addition, the Courier 7000 and Courier 5000 are equipped with special applications like Display Hold, which keeps measurements visible long after large, display-obscuring packages are weighed and moved, and Totalization, which gives users the ability to quickly and efficiently access a sum total of weighing results from a given project. The Weight Alert™ mode will also alert you to packages that may be too heavy in relation to defined values – saving your business from potentially costly errors. Multiple connection options and power options mean the Courier 7000 will be ready to get to work for you 24/7.
FedEx announces 2024 shipping rates, fees and surcharge increases
FedEx Express, FedEx Ground, and FedEx Freight, subsidiaries of FedEx Corp. will adjust shipping rates on January 1, 2024. • FedEx Express shipping rates will increase by an average of 5.9% for U.S. domestic, U.S. export, and U.S. import services. • FedEx Ground and FedEx Home Delivery shipping rates will increase by an average of 5.9%. FedEx Ground Economy shipping rates will also increase. • FedEx Freight shipping rates will increase by an average of 5.9%-6.9% dependent on the customer’s transportation rate scale. This change applies to shipments within the U.S. (including Alaska, Hawaii, Puerto Rico, and the U.S. Virgin Islands) and between the contiguous U.S. and Canada. The average annual rate increases are one percentage point lower than last year’s general rate increase. The price adjustments reflect incremental costs associated with the current operating environment, while enabling FedEx to continue investing in service enhancement, fleet maintenance, technology innovations, and other areas to serve customers more effectively and efficiently. The following FedEx Express and FedEx Ground surcharges will also take effect in January 2024: • Effective January 1, 2024, FedEx will be increasing customs clearance service fees on imports. • Effective January 15, 2024, FedEx will assess the Additional Handling Surcharge and Oversize Charge per eligible package for international multi-piece shipments, instead of per shipment. The affected surcharges are the Additional Handling Surcharge (Dimension, Weight, Packaging, Freight, and Non-Stackable) and the Oversize Charge. Details of all changes to rates, surcharges, and fees will be available on fedex.com on September 7, 2023. Demand surcharges for the 2023 holiday shipping season Formerly known as “peak” surcharges, the demand surcharges that will be in effect for the 2023 holiday shipping season are available on fedex.com.
ORBIS to showcase integrated reusable packaging products at Pack Expo
ORBIS® Corporation, an international provider in reusable packaging,will highlight the latest in reusable packaging solutions for a sustainable supply chain at this year’s PACK EXPO, Booth SU-8001. ORBIS offers a variety of packaging solutions, including reusable plastic pallets, totes, bulk containers and metal solutions, as well as services that help supply chains find efficiencies, improve the flow of product, increase sustainability and reduce costs. ORBIS is exhibiting at this year’s show held in Las Vegas, Sept. 11-13. The booth will highlight the role reusables play in driving the circular economy and will feature the importance of increasing supply chain sustainability by showcasing reusable packaging solutions that can be manufactured, used, reused and reprocessed without impacting the solid waste stream. With a diverse portfolio of integrated packaging, ORBIS looks to help its customers drive efficiency at every point along the supply chain, no matter the industry. ORBIS also offers a range of services to support companies as they make the switch from single-use packaging to reusable packaging. ORBIS Reusable Packaging Management offers a full range of packaging management services that extend the useful life of packaging for a more sustainable supply chain. Services include management, cleaning, sorting, asset tracking and analytics. Additionally, ORBIS has an engineering services team that conducts analysis and provides expertise needed to ensure a smooth conversion to reusable packaging, as well as a rapid return on investment. “We understand that industries are constantly evolving, and with this evolution comes new opportunities to add supply chain efficiency and sustainability,” said Lynn Hediger, vice president of product management at ORBIS Corporation. “Our integrated portfolio of products and solutions are designed to solve the unique challenges our customers face. From enhancing product flow to reducing costs, we’re here to provide tangible results. At this year’s PACK EXPO, we’re excited to showcase our unwavering commitment to shaping a more efficient, sustainable and resilient supply chain for industries around the world.” With sustainability, e-commerce and automation top of mind for today’s supply chain managers, the ORBIS booth will showcase a variety of packaging solutions and programs for primary packaging, retail, automotive and industrial operations, including: 280-trip 40×48 P3 pallet The 40-inch-by-48-inch P3 pallet is a durable, lightweight, stackable hygienic packaging solution that integrates seamlessly with manual and automatic material handling equipment. Designed with a low-profile 5.1” height, the P3 pallet optimizes truckload space and can be double-stacked in racking systems to maximize space. Optional steel reinforcements and grommets provide strength and improved stability to reduce load shifting and product damage. The plastic flow-through design reduces contaminant spaces and allows for easy cleaning. In FasTrack life-cycle analysis, the P3 reusable pallet completed 280 cycles, giving the P3 pallet over 25 times the life span of a standard whitewood stringer pallet. 44 x 56 food can pallet, sheets and top frame Streamline food and beverage can distribution with pallet systems. ORBIS offers a system that is comprised of a plastic pallet, divider sheets to layer between product, and a top frame for load stability. This system is compatible with many palletizers, depalletizers, automatic strapping/banding systems, conveyors, and pallet washing systems. All components are hygienic, easily cleaned and recyclable at the end of its service life. Attached-lid FliPak® containers ORBIS offers the largest selection of attached-lid totes used for split-case picking and distribution. ORBIS totes offer generous internal capacity, with streamlined designs for efficient transportation. These reusable plastic attached-lid containers take the place of corrugated shipping boxes for long-term packaging savings. In addition, all FliPak containers offer warehouse cleanliness by eliminating fiber and dust. FliPak totes stack when full and nest when empty, for the most efficient use of available space. BulkPak® HDMP Extended Height container system Based on the standard Automotive Industry Action Group footprint, these containers are designed and constructed to efficiently move, store and ship automotive, appliance and transportation equipment components. With weight capacities from 1,500 to 2,000 pounds, they are ideal for all types of product loads. The heavy-duty 48×45 HDMP Extended Height series offers 28 positions in a standard 53’ truck, enabling a gain of up to 20% in shipping efficiency and warehouse utilization. Reusable Packaging Management In today’s complex supply chains, it’s critical that packaging is available where and when you need it. ORBIS RPM services significantly reduce the time and effort required to track, retrieve, clean and inventory packaging assets in a wide variety of industries, including industrial, food and beverage products, and consumer packaged goods. The ORBIS RPM team works to analyze supply chains holistically to determine the best management program. By using data, ORBIS handles inspection, sorting and even product refurbishment to ensure the supply chain is as efficient as possible. Packaging Life-Cycle Assessments ORBIS helps companies calculate the impact reusable packaging can have on the environment. Using life-cycle assessments to compare reusable and single-use packaging, ORBIS applies data-driven analysis to help customers reduce their overall environmental impact in terms of greenhouse gas emissions, solid waste and energy usage. ORBIS will conduct packaging assessments at the booth during the show. At PACK EXPO 2023, ORBIS will offer two presentations: Measuring the Environmental Impacts of Reusable Packaging in the Circular Economy, using Packaging Life-Cycle Assessment (PLCA) Data; Sept. 11; 11:00 a.m. Speaker: Breanna Herbert, product manager Location: RPA Pavilion (South Upper Hall) Best Practices for Making the Switch to Reusable Pallets in Your Supply Chain; Sept. 12; 10:30 a.m. Speaker: James Riegleman, product manager Location: RPA Pavilion (South Upper Hall)
CASSEL Inspection exhibits Shark MultiSense Metal Detector at PACK EXPO
CASSEL Inspection, a custom provider of inspection solutions for food production, plastics, pharmaceuticals and more, will be on the exhibit floor at PACK EXPO Las Vegas 2023 with booth highlights featuring the breadth and depth of the company’s line of inspection products, including configurable and customizable solutions in metal detection, X-ray inspection, and checkweighers. Among the inspection system highlights included will be a demonstration of the latest technology advancements in detection capabilities – the Shark MultiSense Metal Detector. CASSEL Inspection booth highlights will include: Shark MultiSense Metal Detector – Preview of the innovative new metal detection technology featuring: Simultaneous multi-frequency High sensitivity Automated operation Intelligent signal processing Automated set-up Auto-learn capabilities Improved probability of detection in challenging applications METAL SHARK BD Metal Detector + C80 Checkweigher Combo – Technically-advanced inspection system built to meet demands for accuracy and data transmission for requirements of the food industry. High-sensitivity metal detection in dry, moist, salty, or frozen goods with 3D detection, easy set-up, and intuitive operation for packaged and unpackaged goods.Easy-to-use settings, low maintenance conveyors, and see one of our reject variants live at the show. METAL SHARK GF Metal Detector – A gravity-feed, small drop-through metal detector. XRAY SHARK XD38: X-ray inspection for packaged food or non-food products to detect high-density materials like metal, ceramic, stone, and some plastics. CASSEL Inspection representatives will be available throughout the show to discuss the latest inspection technologies and how they make quality assurance processes safer and more efficient. PACK EXPO Las Vegas 2023 kicks off on Monday, September 11, and runs through Wednesday, September 13, at the Las Vegas Convention Center in Nevada. CASSEL Inspection will exhibit in booth 6378. “Our team is eager to meet with PACK EXPO attendees to learn about their individual challenges and requirements, and explain how our package inspection solutions can help enhance quality control to safeguard our customers’ investments and brand reputation,” said Paul Payerle, US Commercial Leader for CASSEL Inspection. “This year holds particular excitement for us as we will offer an exclusive demonstration of the next generation of detection technology, the Shark MultiSense Metal Detector.”
Reusable Packaging Association announces the 2023 Excellence in Reusable Packaging Award winners
Award ceremony to take place September 12 at 3 pm PST at PACK EXPO Las Vegas in the RPA Pavilion The Reusable Packaging Association (RPA) has announced the winners of the esteemed 2023 Excellence in Reusable Packaging Awards. The awards feature a winner in each of three categories, Reusable System, Design Innovation, and Product Technology. The three winners in 2023 are OK Produce for Reusable System, Schaefer Plastics North America, LLC, for Design Innovation, and the Rehrig Pacific Company for Product Technology. OK Produce, a fresh produce wholesaler based out of Fresno, California, wins the Reusable System award for their implementation of a plastic pallet program in the distribution of perishable foods to their network of customers. OK Produce has introduced the reusable pallet program to 90% of their customer base, achieving cost-reductions, operational efficiencies, and solid waste reductions. Schaefer Plastics North America, a manufacturer of reusable transport packaging products, wins the Design Innovation award for their electrostatic discharge (ESD) bulk bin. The Grounder™ is a 48-inch-wide x 45-inch-long x 45-inch-tall plastic molded bin with metal plungers that protect shipped electronic parts against electrostatic contamination while reducing expendable packaging materials. Rehrig Pacific, a supplier of integrated sustainable solutions for logistics and delivery customers, including environmental waste and recycling, supply chain, and direct store delivery, wins the Product Technology award for their Vision Object Recognition (VOR) system. VOR offers warehouse customers an advanced technology solution featuring integrated components such as smart pallets, artificial intelligence, and machine learning to improve material handling, recordkeeping, inventory tracking, and quality control. Introduced more than a decade ago, the Excellence Award initiative maintains its steadfast momentum recognizing visionaries and commercial successes within the reusable transport packaging industry. The prestigious awards identify primary (end) user companies and suppliers who increasingly find new opportunities to innovate and advance reusable packaging in the supply chain. Award submissions are assessed by an independent panel of judges and are scored based on narration of the reuse opportunity, demonstration of business or economic improvements, and quantification of environmental impacts. RPA would like to recognize and thank our expert judges for the 2023 awards: Rick LeBlanc, editor, Reusable Packaging News Laszlo Horvath, associate professor and director, Center for Packaging and Unit Load Design, Virginia Tech Michelle Fay, program manager, StopWaste Ziynet Boz, assistant professor of Sustainable Food Systems Engineering, University of Florida About the Excellence Awards: The RPA Excellence in Reusable Packaging Awards recognize companies and organizations who have developed and implemented innovative and measurable reusable packaging solutions in a business-to-business supply chain. The Reusable System award recognizes primary user companies and associated product suppliers that have developed and implemented measurable reusable packaging solutions in a business-to-business supply chain. The Design Innovation award celebrates the commercial use of a cutting-edge product that has led to a benefit in the market. The Product Technology award salutes the deployment of smart automated systems with reusable packaging. The annual award program is celebrating its 12th year, and will honor the award recipients at an awards ceremony on September 12th at 3:00 pm, at the close of the RPA Learning Center at PACK EXPO Las Vegas.