TGW presents new generation of shuttles
Entire system performance increased by ten percent Shuttles unite performance with reliability, a rugged design, and energy efficiency Maximum availability: manual intervention is reduced by up to 90 percent Focus on sustainability: use of wood saves 25 tons of plastic per year The Stingray shuttle is the efficient all-rounder for transporting totes, cartons, trays, and hanging goods. More than 20,000 shuttles are in use worldwide and prove their reliability day after day. With this advanced shuttle generation, robustness and sustainability are the focus. Covers are now made of wood, a renewable raw material from local production sites, saving 25 tons of plastic per year. As part of the FlashPick® goods-to-person system, shuttles play a central role in automated warehouses, along with other TGW solutions. They transport totes and cartons, as well as trays weighing up to 110 pounds. The Stingray HG (Hanging Garment) is a special variant designed for transporting goods on hangers, such as dresses, coats, or suits. The main strength of the Stingray is its high performance for order picking or order consolidation in any environment: normal/ambient, refrigerated, or freezer. Capacity-driven applications with lower performance requirements can also be covered efficiently by partial loading. Ten percent higher performance for the overall system With a throughput of more than 1,500 load carriers per hour, the latest generation of shuttles is the most powerful shuttle in the world. Its performance is ten percent higher than its predecessor and it is twenty percent faster, with a top speed of over 16 feet per second. 75 percent less time and effort for maintenance “The latest Stingray generation unites the highest performance and reliability with energy-saving operation and sustainable materials”, explains Thomas Gruber-Blanka, Director of Product Management at TGW. “Users benefit from an extremely short commissioning time thanks to the plug-and-play concept. Full data transparency also enables condition monitoring and predictive maintenance; both help to optimally schedule maintenance and increase availability.“ The shuttles also perform automatic “health checks” on their own, detect twisted totes, and resolve the situation without human intervention. All-in-all, manual interventions can be reduced by 90 percent and the maintenance effort by 75 percent. Energy saving function as standard feature Since shuttles accelerate and decelerate several hundred times per day, the potential for saving energy is especially high. Stingrays store braking energy in power capacitors and then make it available to all vehicles on the same level for acceleration. All shuttle and tote lifts are also equipped with an energy recuperation function as a standard feature, feeding unused energy back into the power network. In addition, the dynamic parameters can be adjusted flexibly, depending on the order situation.
Wexxar Bel brings high speed Case Forming and Labeling at PACK EXPO 2023
Looking for high speed case forming and labeling all in one efficient solution? Then be sure to add Wexxar Bel to your PACK EXPO 2023 itinerary! The new WLF30T Fully Automatic Case Former, which combines high speed case forming with labeling, will be showcased at booth C-3825 at PACK EXPO 2023, Sept. 11-13, at the Las Vegas Convention Center, Las Vegas, Nevada. The WLF30T incorporates a labeling system from its sister ProMach brand, EPI Labeling. This partnership gives customers the ability to label cases prior to formation at speeds of up to 30 cases per minute. The ability to label the case prior to packing is ideal, particularly for food applications where the case may be going to a cold room after forming. That’s because labeling the case before forming ensures the label is properly adhered and allows the machinery to operate outside the wet or cold area. “Where the WLF30T really proves its worth is in cold storage food applications because it enables customers to label the case before its formed,” said Sander Smith, Product Manager, Wexxar Bel. “What’s unique about the WLF30T is that it merges fast case forming and labeling all housed within one unit. It’s a strong combination we’re bringing to market.” The WLF is based on Wexxar Bel’s reliable WF30 platform with an easy-load bottom pick magazine. It is integrated with an EPI M2 labeler that is located inside the magazine section of the machine, a design that both protects the labeler behind clear Lexan glass doors while also saving valuable floor space. Accessing the labeler is fast and convenient as it easily slides out of the machine for maintenance or reloading labels. As blank cases slide into position, the EPI M2 applies the label; the EPI M2 can be programmed to apply the label at any location on the case. The magazine accepts up to three bundles of cases, totaling about 75 cases depending on thickness. The cases never stop during labeling, providing an uninterrupted smooth flow through the machine. After the label is applied, cases are tipped up and handled by Wexxar’s patented Pin & Dome technology to open the case. Flaps are folded and sealed with a Dekka tape head, and the case advances forward ready to be filled. Features and benefits of the new WLF30T Fully Automatic Case Former include: WISE system with HMI controls Color-coded change handles and textless instructions for easy case changeover Quick and easy case loading even while the machine is in operation Available in tape or hot melt Modular design for greater machine reliability and less maintenance Engineered for IP65 specifications for use in dusty or damp environments
Cabka transforms logistics with circular economy solutions at Pack Expo Las Vegas
Cabka, a provider of reusable transport packaging made from recycled plastic, has announced its participation in the upcoming Pack Expo Las Vegas (September 11-13, 2023), where it will showcase its innovative products designed for the circular economy at booth N-9403. With a focus on tailor-made solutions and sustainability, Cabka aims to transform storage and transport processes while benefiting customers and the environment. At Pack Expo Las Vegas, Cabka will present its diverse portfolio of large load carriers and pallets, highlighting its commitment to the circular economy. By offering reusable and durable products made from recycled plastics, Cabka not only helps businesses save energy, transportation, and storage costs but also enables them to reduce their scope 3 emissions for Greenhouse Gases (GHG). The company’s development team continuously strives for intelligent product designs that are lightweight, resource-saving, and space-efficient. “At Cabka, we are proud to drive the transformation towards a circular economy”, says Jean-Marc van Maren, Chief Product Officer at Cabka. “By combining our expertise in developing reusable load carriers with our commitment to using recycled plastics, Cabka brings a powerful synergy to our customers: efficiency and sustainability hand in hand.”
Brenton appoints Patrick Davis as new Regional Sales Manager
Patrick Davis has been appointed Regional Sales Manager for Brenton, a role in which he will be working with east coast end-user customers and integrators to grow the company’s end-of-line packaging systems. Brenton is a global provider in designing and manufacturing integrated end-of-line case packaging systems and machines, specializing in case packing and palletizing using both robotics and other automation. Davis’s most recent role at ITW Hartness consisted of selling complex integrated systems and individual packaging equipment for food and beverage applications. His resume also includes experience in sales and managerial positions spanning 25 years, including four years of service in the United States Air Force. “I’m excited to put my experience to work developing Brenton’s dependable end-of-line packaging systems for customers,” Davis said. “The team I’m joining has proven to be an industry leader in both technology and customer service, and I look forward to contributing to Brenton’s future.” Davis, who earned a bachelor’s degree from the University of North Carolina, is based in the Charlotte, N.C. area. He can be reached at pat.davis@promachbuilt.com.
Orbital wrapper manufacturer appoints sales associate
Orbital wrapper manufacturer TAB Industries, LLC, Reading, Pa., has named Kevin Slick sales associate. Bringing nearly five years of business-to-business sales management and technical sales experience to the new position, Slick is responsible for growing sales for the company’s line of patented TAB Wrapper Tornado orbital wrapping machines worldwide. The orbital pallet wrappers enable one operator to automatically apply stretch wrap 360 degrees around and under a pallet and load to create a stable, secure load in one minute or less that withstands shifting in transit and eliminates product damage. This new position was created to accommodate increasing demand for the orbital stretch wrappers, according to Andy Brizek, vice president of sales and marketing for the family-owned company. “We’re committed to providing a high level of personal service and technical expertise with fast lead times even as interest in our orbital wrappers continues to spike,” says Brizek. “Kevin’s proven track record serving both Fortune 500 companies and growing, family-owned manufacturers has helped him become an important part of our team in a very short time.” Slick is currently studying business administration at Millersville University of Pennsylvania, Millersville, Pa., and coaches baseball for Central Mountain High School, Mill Hall, Pa. He resides in Malvern, Pa.
A Must-See Las Vegas Attraction! Matrix Demonstrating its excellence with Flexible Packaging Machines at PACK EXPO 2023
Matrix will be highlighting its vast portfolio of vertical form fill seal and pre-made pouch solutions and demonstrating how they integrate into packaging lines for your specific application For vertical form fill seal (VFFS) and pre-made pouch machines, there’s only one name shining brightly in the Las Vegas lights to see – Matrix Packaging Machinery! Matrix will be demonstrating its portfolio of VFFS, pre-made pouch, and sachet solutions, including its MVC-300 continuous box-motion bagger, in booth C-2825 at PACK EXPO 2023, September 11-13, at the Las Vegas Convention Center, Las Vegas, Nevada. Matrix is a provider in VFFS packaging equipment producing a variety of flexible bag styles, including pillow, gusseted, flat bottom, and modified doy. Matrix’s distributor product line-up includes Pacraft with its rotary pre-made pouch solutions, and INVpack with its Sachet and stickpack machine solutions. Matrix will be showing attendees live demonstrations of its flexible packaging solutions and illustrating how its machinery seamlessly integrates with other ProMach equipment for complete, turnkey packaging lines. MVC-300 Taking center stage in Las Vegas is the MVC-300, a one-of-a-kind continuous box-motion bagger with the latest high performance servo system for unprecedented precision motion control. Together this allows users to run a variety of films at faster speeds and with better accuracy. The MVC-300 features enhanced remote connectivity for service, updates, and diagnostic capabilities without danger of facility firewall compromise. The MVC-300 uses a continuous-motion, high-speed jaw system that is unique from other VFFS machines because the film never stops. The jaw system cuts the film and provides just enough dwell time for the three bag seams to properly seal. This innovative feature allows users to achieve higher fill rates, making the MVC-300 Matrix’s most advanced VFFS machine. At the show the MVC-300 will be paired with a Yamato scale and mezzanine to package small pillow bags of candy. The candy will be packaged using film from CL&D, a ProMach brand. Be sure to see the live integration in action … and pick up a sweet treat as well! Mercury The second packaging line demonstration stars the Matrix Mercury, a high-speed vertical form fill seal bagger that can fill up to 140 bags per minute. The Mercury is known for its easy operation and quick changeover and setup. It can accommodate bag widths between 2.5” and 11”, and bag lengths between 3” and 15”. The Mercury is a great cost-effective packaging solution as it features a small footprint, stainless-steel frame, automatic film tracking, a registered film sensor, and more. The Mercury is teaming up with a case former and erector from Wexxar Bel, a ProMach brand. Together, with a cup filler from Spee-Dee, the line will fill bags of candy, and those bags will be packed and sealed on the Wexxar Bel system. Elete Premier Other machines in action at PACK EXPO 2023 include the Elete Premier 18/20 VFFS, a high-performance, totally configurable solution for large bags that is ideal for customers who require more hygienic attributes in their packaging machine. The Elete Premier 18/20, which offers an 18” web width and up to 20” in length, features a stainless steel, sanitary design with all major components, including fasteners, bearings, shafts, and motors suitable for washdown environments. The machine can produce several different bag shapes, such as pillow, gusset, and flat bottom with a variety of films, including recyclable, at filling rates up to 100 bags per minute. The Elete Premier also comes in a smaller 13/15 version to produce bags with a 13” wide web width and up to 15” long. At the show, the Elete Premier 18/20 will be able to show pillow or gusseted bags. Pacraft (formerly known as Toyo Jidoki) The Pacraft TT-8D-N pre-made pouch filler/sealer is designed for a wide variety of packaging applications. Its pouch formats and product types include flat, stand-up, retort, and press-to-close pouch styles. It can seal up to 55 pouches per minute; pouch sizes range from 4.72” to 10.23” (120 – 260mm), lengths from 5.11” to 15.74” (130 – 400mm). Matrix will be running regular resistant as well as recyclable pouches. Anyone with sustainable initiatives will want to see these running! INVpack MVA12 The MVA12 from INVpack is a VFFS multilane machine producing flat sachets. It is designed for high production output filling liquids, powders, granulates, and pasty products. Ideal markets include food, cosmetics, chemicals, and pharmaceuticals. The MVA12 brings great flexibility in terms of sachet style formats and is capable of forming sachets with two different compartments already pre-cut and the ability to charge the sachet lengths through the touchscreen HMI. Plan to visit booth C-2825 at PACK EXPO 2023 to see the flexible packaging solutions from Matrix, Pacraft, and INVpack, in action, and learn how they can help you increase productivity and meet your sustainability goals.
Plastics Industry Association submits comments, disappointed with EPA draft strategy on plastic pollution
The Plastics Industry Association (PLASTICS) has submitted comments in response to the Environmental Protection Agency’s (EPA) request for public input on its Draft National Strategy to Prevent Plastic Pollution. “The plastic industry appreciates the opportunity to submit comments to the EPA, however, we are disappointed with the agency’s draft strategy,” said PLASTICS’ President and CEO Matt Seaholm. “The EPA was directed by Congress in an overwhelmingly bi-partisan way to focus on post-consumer materials management and infrastructure, and instead the agency’s first stated objective in this strategy is to reduce the production of essential materials rather than address plastic waste.” “The strategy is not focused on improving infrastructure, meanwhile, the plastics industry continues to invest billions of dollars in innovations to expand recycling capacity. Understanding and addressing the essential nature of plastics and tackling environmental challenges should not be mutually exclusive.” “We don’t recycle enough, and we need to improve recycling rates in the U.S., period. PLASTICS remains eager to collaborate with the EPA, stakeholders and anyone who is willing to work towards our common goal of effective solutions to keep plastic waste out of the environment,” concluded Seaholm. PLASTICS’ comments state that the EPA’s draft strategy should: Recognize plastics serve a critical and sustainable role in modern life and have more than “some potential benefits.” Acknowledge that innovations in product and material design have outpaced our infrastructure, negatively impacting our country’s ability to recycle at acceptable levels. Revise a draft consistent with the bipartisan legislation that directed the EPA to develop a strategy to improve post-consumer materials management and infrastructure, not pre-production and product restrictions. Foster circularity, not advocate production limits. Hold all materials to the same standard and recognize that plastics often outperform other materials environmentally. Revise the draft strategy following appropriate, thorough stakeholder engagement in a transparent process to develop practicable and achievable goals, gain and leverage greater collaboration necessary to achieve those goals.
Episode 406: Unleashing sustainability in warehousing with delivered
In this episode of the New Warehouse Podcast, Kevin Mireles, the former Chief Sustainability Officer at Delivered, sheds light on the warehousing industry’s path toward sustainability. Delivered is a national parcel transportation carrier that aims to revolutionize the industry by leveraging excess capacity and orchestrating seamless shipping experiences. Delivered takes sustainability seriously as a pioneer in their field, considering it an essential part of their business model. Right-Sized Packaging: Maximizing Efficiency and Minimizing Waste Mireles emphasizes, “Sustainability is all about how we help businesses be more efficient and deliver a better customer experience.” Right-sized packaging, for instance, is a fundamental way to enhance sustainability in logistics. Businesses can simultaneously reduce costs and environmental impact by focusing on efficiently designed packaging and optimizing transportation routes. He notes, “It’s the same model you use to figure out your pricing for transportation, is the same model you use to figure out how to be more sustainable.” Strategic Inventory Placement: Reducing Emissions and Boosting Customer Experience Choosing the right locations for distribution centers can significantly impact a company’s environmental footprint. Businesses can avoid express shipping methods and reduce emissions by centralizing or placing inventory closer to customers. Mireles suggests that companies should integrate sustainability metrics into their supply chain tools to evaluate the impact of their decisions thoroughly. Mireles encourages businesses to “Think about the tools you already have. Are they integrated with sustainability metrics to help you make better decisions?” This proactive approach enables them to make well-informed choices that align with their environmental goals, promoting a more sustainable business model. “It requires getting executive-level buy-in, working across silos, and pulling data. There’s no magic bullet, but the same thoughtfulness and approach to improving operations apply.” Towards a Greener Future: Advancing Sustainability in Warehousing with Technology Technology continues to revolutionize the warehousing sector. RFID (Radio Frequency Identification) and IoT (Internet of Things) devices enable warehouse managers to monitor inventory levels seamlessly. With real-time data, businesses can avoid overstocking, leading to less waste. Integrating automation and robotics enhances the speed and accuracy of warehouse operations while reducing the overall environmental impact. Moreover, implementing AI (Artificial Intelligence) optimizes supply chain routes, reduces fuel consumption, and lowers greenhouse gas emissions. These sustainable technologies are both environmentally friendly and cost-effective, which is a significant incentive for warehouse owners. Key Takeaways for a More Sustainable Future Efficient Packaging: Implement right-sized packaging solutions to reduce waste, emissions, and overall costs. Strategic Inventory Placement: Optimize the locations of distribution centers to reduce the need for express shipping and lower emissions. Intermodal Transportation: Explore opportunities to shift from trucks to trains, substantially cutting emissions in specific routes. The New Warehouse Podcast EP 406: Unleashing Sustainability in Warehousing with Delivered
Integrated packaging line flexes strengths of Serpa, Quest and Texwrap at PACK EXPO 2023
The ability to collaborate between brands to develop and execute integrated solutions is what defines the power of ProMach. A great portrayal of this integrated collaboration between Serpa, Quest, and Texwrap can be seen in action in booth C-3425 / C-3433 at PACK EXPO 2023, September 11-13, at the Las Vegas Convention Center, Las Vegas, Nevada. This integrated line features filled canisters being tray packed, overwrapped and palletized – depicting packaging applications common in the nutraceutical and food industries. PACK EXPO attendees will see a fully operating line starring a Serpa FG1 top load tray former that will be forming trays from corrugated blanks. Serpa top load tray formers are built with a heavy-duty frame and quick-change forming heads that make changeover quick, simple, and repeatable for 24/7 operation. From there, trays are conveyed to a Quest QP200-SA2 case packer, where a FANUC SCARA robot orientates the canisters, shrink wrapped by CL&D, before they’re picked and placed into the formed trays by an articulated robot. Pack patterns are configured using QPack case/tray packing software. QPack allows users to create optimized patterns for a variety of SKUs with ease, which makes product changeovers quicker and simpler than ever. Finally, a Quest Bot Bot QB320 space-saving robotic palletizer picks up wrapped trays and places them on a floor-level pallet. Every Box Bot comes standard with QBox pallet building software that allows operators to create new pallet patterns based on the size of the case and pallet. The Box Bot offers more than 24 standard designs with lead times of 4-6 weeks. ProMach advantage ProMach is a solutions-based company; it first analyzes the problem or challenge, and then designs a solution that best meets the customers’ production goals. ProMach and its 46 brands are grouped into distinct business lines that span the entire packaging line. This packaging line at PACK EXPO 2023 is a great demonstration of the type of integrated packaging solution ProMach and its brands can develop to meet the full scope of automation needs of customers. Projects like this allow customers to have one central point of contact that serves as a one-stop, full-service provider by connecting multiple ProMach solutions together. This level of integration involves professional project management to streamline the planning process, installation, and start-up for packaging lines. Serpa (C-3433), Quest (C-3425), and Texwrap (C-3625), are located next to each other within the ProMach village at PACK EXPO 2023. To see how these three brands and the power of ProMach can help you with your next packaging application, visit them at PACK EXPO 2023.
HexcelPack to debut additional protective paper-based wrapping products at PACK EXPO
HexcelPack, a developer of eco-friendly, paper-based protective packaging solutions to replace bubble and air pillow packaging and other plastic, paper or foam-based materials, will introduce several new paper-based wrapping and cushioning products for cost-effective and sustainable shipping at PACK EXPO Booth N-9261, September 11-13 in Las Vegas. Among the introductions will be a bladeless automatic dispensing solution for void fill, a wide width version of the company’s standard HexcelWrap™, and cushioning pads. AutoFil™: A fully automatic dispensing solution for the company’s HexaFil™ void fill. The machine uses a novel bladeless cutting technique to dispense the sustainable void fill material into corrugated shippers up to three times faster than alternative methods. Fully automatic with a programmable screen and electric operation via foot pedal, the machine quickly dispenses HexaFil™ in preset lengths with no cutting blades or dangerous components needed. The AutoFil™ stands 6½ feet tall and is adjustable in height to fit over packaging conveyor systems. The unit also has wheels for easy maneuvering. Wide Wrap™: A wider version of the company’s original HexcelWrap™ cushioning paper. Available in widths from 20” to 40” (unstretched), the solution allows easier wrapping of larger items. Wide Wrap™ can be dispensed via a tabletop brush dispenser or an orbital wrapper for larger and heavier items that need ample protection. Hexcel Pads™: Similar to the company’s Hexcel’Ope™ mailer, its Hexcel Pads™ offer superior protection attributes without the interior opening. Hexcel Pads™ are available in sizes up to 48” long and 16” wide, and are available in three thicknesses – including a double layer option for best possible protection against crushing. “We are thrilled to be expanding our protective packaging solutions portfolio with innovative new products that are both cost-effective and sustainable,” said Lorne Herszkowicz, Partner at HexcelPack. “At the same time, we are actively expanding out market reach with our new office in the United Kingdom and a number of new customers here in North America.”
TAB Industries LLC
Episode 405: Sustainable Packaging Solutions with Cory Connors
In today’s episode of the New Warehouse podcast, we have a special guest, Cory Connors, the Director of Sustainable Packaging at Orora Packaging. Cory is also the host of the Sustainable Packaging Podcast, which reflects his passion and love for sustainable packaging solutions. He grew up in the environmentally conscious Northwest region of the United States, where recycling and sustainability were ingrained in his upbringing. Orora Packaging is a global packaging company headquartered in Melbourne, Australia, with around 70 locations in North America, including 55 distribution centers and production facilities. The company is committed to being a global leader in sustainability and aims to offer more eco-friendly packaging solutions to its customers. The Role of Packaging in the Sustainable Movement Packaging plays a critical role in the global push toward sustainability. As Cory Connors rightly pointed out in the podcast, “Packaging is a trillion-dollar industry that people don’t fully understand its importance in their daily lives.” The sustainable movement starts with packaging, as it’s one of our lives most tangible and widespread components. Whether at home, at work, or shopping, we interact with various types of packaging daily. The key focus of the sustainable movement in the packaging industry is to create eco-friendly packaging solutions that are easily recyclable and reusable, thus promoting a circular economy. Brands and businesses must take the lead in adopting sustainable packaging practices and encourage consumers to make more conscious choices. Sustainable Packaging Solutions in E-commerce and Warehousing With the e-commerce and online shopping boom, warehouses have become hubs for processing and shipping products. As a result, the demand for packaging, especially corrugate, has exponentially increased. Sustainable packaging practices in the e-commerce and warehousing sectors are critical for reducing waste and environmental impact. Companies like Orora Packaging are working towards providing more sustainable packaging solutions to the e-commerce industry to address this. These solutions include reusable packaging options, eco-friendly materials, and innovations like the Box Latch, a reusable clip for temporarily closing boxes, which can significantly reduce the need for tape. The Path to Sustainable Packaging Solutions Starts with Consumer Behavior While brands and businesses play a vital role in offering sustainable packaging options, it’s equally important for consumers to embrace sustainability as a part of their daily lives. As Cory Connors mentioned in the podcast, “Sustainability is a luxury for some, but a choice for others.” Consumers must make conscious decisions and support brands that prioritize eco-friendly packaging. Sustainable choices made by consumers will drive brands and businesses to adopt more sustainable packaging options. For instance, consumers can choose products with minimal packaging, opt for reusable or refillable containers, and recycle packaging materials correctly. By collectively making these small changes, we can pave the way for a more sustainable future. Key Takeaways Sustainable packaging is a vital component of the global sustainability movement. Brands, businesses, and consumers must work together to embrace and implement eco-friendly packaging solutions. E-commerce and warehousing industries play a significant role in promoting sustainability by adopting reusable and recyclable packaging practices. Innovations like the Box Latch can reduce waste and enhance the circular economy. Consumers’ choices matter the most. Consumers can drive positive change and create a more sustainable world by consciously supporting brands with sustainable packaging initiatives and recycling properly. The New Warehouse Podcast EP 405: Sustainable Packaging Solutions with Cory Connors
Rennco debuts new Micro Vertical Cup Counter Loader (VCCL) at PACK EXPO 2023
A 30% footprint reduction without sacrificing throughput makes the Micro VCCL is a must-see Las Vegas attraction When it comes to packaging high volumes of paper cups with limited floor space – Rennco has the answer! Rennco, a ProMach brand, is debuting the new Micro VCCL (Vertical Cup Counter Loader), a solution that reduces footprint by 30% without sacrificing throughput, in booth C-3633 at PACK EXPO 2023, September 11-13, at the Las Vegas Convention Center, Las Vegas, Nevada. Rennco specializes in flexible, end-of-line packaging by providing vertical semi-automatic and automatic bagging solutions utilizing center-folded packaging material. The inception of the Micro VCCL is rooted in feedback from customers operating with limited floorspace but needing the same throughput and labor savings as achieved on Rennco’s traditional VCCL packaging systems. The solution is the Micro VCCL, a technologically advanced system that reduces footprint by 30% without sacrificing speed or reliability. At the heart of the Micro VCCL is a proprietary shuttle tower infeed that eliminates the need for the traditional staging area and belt infeed. This is where the reduction in footprint is achieved. The dual-lane tower design is capable of handling 330 cups per minute per lane. The machine also maintains cup reject and manual reload functionality for quality control. The Micro VCCL was designed in 2021 and then spent a year in beta testing with select customers with promising results. In head-to-head comparisons with larger, competitive machinery, the Micro VCCL held its own, delivering the same performance, speed, and control Rennco customers have come to expect. The machine can be integrated with upstream and downstream automation through its powerful Allen Bradley processor; customers have the option to attach a common case packer to the discharge area to increase returns in efficiency. Finally, the Micro VCCL can be configured and released to purchasing and manufacturing within hours of receiving a purchase order, a true example of Rennco’s commitment to reducing lead time through standardization. Add booth C-3633 to your PACK EXPO 2023 itinerary to see live demonstrations of the new Micro VCCL.
Orbital Wrapper manufacturer earns second patent
Orbital wrapper manufacturer TAB Industries, LLC, Reading, Pa has earned another patent for an advance in stretch wrapping. Following a patent earned for the development of its TAB Wrapper Tornado orbital stretch wrapper machine, the latest patent awarded as U.S. Patent No. 11,066,198 B2 recognizes the development of a novel stretch film dispenser for orbital wrapping machines. This patented dispensing system automatically applies tension to the stretch wrap as it is applied around the pallet and pallet load to stabilize the cargo faster and use less stretch wrap than previously possible with other stretch wrapping machines or by manual hand-wrapping. Applied on the TAB Wrapper Tornado line of orbital wrappers, the patented stretch wrap dispenser sets the film roll within a circular ring assembly to dispense the stretch wrap around a horizontal axis as it rotates 360 degrees around and under the pallet and load. The innovation allows pallet loads to be stretch wrapped as secure, unitized loads in one minute or less by one worker versus approximately 15 minutes with multiple workers using other wrapping approaches. The patent names TAB Industries President Tom Brizek and Vice President Sales and Marketing Andrew Brizek as Inventors. The TAB Wrapper Tornado orbital wrappers with the stretch wrap dispensing system are designed and manufactured at the company’s Reading, Pa. headquarters and delivered ready to operate with a full warranty.
StreamTech Engineering announces new FoldSerter Color™
FoldSerter Color™ now gives e-commerce fulfillment companies flexibility to add full color documentation to each order, with an unlimited amount of personalization StreamTech Engineering, an integrator and provider of intelligent fulfillment automation systems, just announced an update to their patented FoldSerter™ document automation system – the FoldSerter Color™, adding full color printing capabilities. Since introduction, FoldSerter™ has been automating packslips to speed fulfillment in small and large companies alike. Now, e-commerce and fulfillment operations can automatically add personalized, graphic-rich documents with full color logos and images to their orders. Example applications: ● Customer-supplied gift messaging ● Membership and rewards updates ● Assembly or installation instructions ● Cross-promotional marketing ● Food prep, serving, storage or cooking instructions ● Nutritional information, ingredient list The throughput of the FoldSerter Color™ ranges between 12 to 17 CPM with single-sided documents, at 300 DPI color. The system can incorporate card stock, an optional C or Z fold, as well as scan verification and parity checking against each order. FoldSerter Color™ can be integrated with friction feeders, thermal printers, and print-apply automation to deliver a mix of customized content tied uniquely to the customer order as a part of an integrated automated pack and ship fulfillment operation. End users and integrators both like the FoldSerter™ for its simplicity, reliability, and speed. We challenged ourselves to keep those features, now with full color printing. We feel that the addition of color will appeal to marketing leaders as well as operations professionals,” said Pat Bradford, Product Engineer. To learn more about the FoldSerter Color™, visit www.streamtecheng.com/foldserter-color
IDENTCO introduces Automated Wire Marking System
Ideal for applying self-laminating & flag labels to wires, cables & harnesses, company’s durable VortexID can handle up to 20 products per minute and operate 24/7 IDENTCO, a manufacturer of high-performance labeling solutions for the power equipment, electronics, transportation, and general industrial sector – has introduced an automated wire marking system whose stamina and speed set new benchmarks for wire and harness label application. The company’s VortexID can precisely apply up to 20 labels per minute – outpacing other automated units and doubling the most expedient manual setups – and operate 24/7, a stark departure from the single-shift limitations of competing models. Capable of handling a variety of American wire gauge sizes (AWGs), IDENTCO’s VortexID automated wire marking system is suitable for a broad range of sectors whose products incorporate wires and harnesses, most notably electronics and automotive components production. The module features 300dpi printing capabilities, with labels applied via a vacuum plate with a rotating mechanism for reliable application on cylindrical products. Notably, IDENTCO’s new module is materials agnostic, expanding customer choice and potentially decreasing overall labeling materials costs. The VortexID can apply both self-laminating and flag labels, an attractive two-for-one modularity accomplished by an interchangeable applicator. This inherent versatility serves as another differentiator in its space, providing customers with a flexible solution eliminating the need to purchase specific machines for each label type. For both label types, the VortexID’s application consistency and repeatability ensure neat, secure labels where crucial product, traceability and electronics testing information is pristinely printed and unobscured. The module’s robustness is arguably its most groundbreaking strength. Whereas modules from leading competitors generally max out at eight hours of continuous operation, the VortexID can operate continuously, bringing the potential for thousands more processed products over the course of just a single day. “As the demand for high-volume wire and harness manufacturing grows ever stronger, solutions that can automate key aspects along the production line – including, of course, the labeling process – are increasingly sought-after,” said Emilio Garza, Automation Manager for IDENTCO. “Our new VortexID automated wire marking unit combines high throughput and continuous operation with the precision printing and label placement necessary to ensure long-term information readability.”
SupplyOne delivers sustainable packaging solutions
Customized packaging solutions help customers achieve sustainability goals without sacrificing performance or profitability SupplyOne, Inc., a supplier of custom corrugated and other value-added packaging products, equipment, and services in the U.S., highlights its commitment to packaging sustainability by delivering customized packaging solutions that enable customers to achieve sustainability goals without sacrificing performance or profitability. SupplyOne approaches sustainability with a complete perspective that spans every aspect of packaging ownership, from design and material selection to packaging-related processes and distribution through end-of-life. SupplyOne packaging engineers and designers create custom eco-friendly packaging solutions that are purpose-built to optimize each customer’s operational efficiencies, reduce costs, and increase working capital. “We use a 360-degree approach to the development of sustainable solutions. Our packaging specialists evaluate the current packaging and packaging-related processes, conducting a systematic analysis to identify opportunities to help customers achieve their sustainability goals, while protecting and showcasing products and preserving shelf life,” explains Steve Lang, Vice President, Supply Chain at SupplyOne. “Our material and supplier agnostic approach allow us to identify and deliver the best possible solutions to meet each customer’s application and business needs.” This guidance is particularly beneficial for mid-market manufacturers, food processors, and fulfillment businesses with limited in-house technical, engineering, or design expertise to keep up with market demand for eco-friendly packaging and the latest and most sustainable materials, processes, and business practices. In addition, customers can leverage SupplyOne’s deep industry expertise, custom manufacturing, packaging automation, and services that span every aspect of packaging ownership and the economies of scale from its relationship with over 3000 suppliers. SupplyOne continually reviews its own operations to reduce the environmental impact. For example, printing operations use environmentally friendly water-based inks and cleaning with non-toxic chemicals. In addition, more than 95% of the packaging materials it manufactures are produced from renewable, recycled, or recyclable sources.
Newly redesigned MA Series provides high throughput Stretch Wrapping capabilities to EOL applications
Orion Packaging Systems is displaying its vast array of stretch and pallet wrapping solutions, including a redesigned MA Series fully automatic rotary stretch system, in booth 3822, at PACK EXPO 2023, September 11-13, at the Las Vegas Convention Center. Known for durability, efficiency and reliability, Orion offers the most comprehensive line of end-of-line stretch wrapping pallet packaging solutions available, including rotary turntable, rotary tower, orbital, and horizontal wrapping systems. MA Series The MA Series fully automatic rotary tower stretch wrapper provides high throughput stretch wrapping for any application in one module design. Rotary tower stretch wrappers are ideal for unique applications such as heavy, light or unstable loads. “The redesigned MA Series keeps the frame consistent for various applications and makes modifications for required speeds and sizes to the machinery within it,” says Orion VP of Sales Pat Pownall. “A machine running 80 loads per hour will look identical to a machine running 30 loads per hour.” Because of the standardization now available with the MA Series, the rebuild assembly installation system reduces turnaround time from the industry average 35 weeks down to 22 weeks, which is ideal for end-of-year purchases. In addition to faster installation, the MA Series is designed to combat the challenges facing packagers in 2023. The machine is highly intuitive to provide the most protective wrap to each load, saving the cost of items that become loose or damaged during transit. “You have to stretch wrap for the item that is going to slip,” Pownall said. “It might be the second row down or the tenth row down, but you have to know that to wrap properly. The days of two wraps on the top and two wraps on the bottom are gone.” Features and benefits of the newly redesigned MA Series include: Four-legged design for firm, stable operation Wire mesh guarding with interlocked doors and light curtain for operator safety Standard CAT 3 electronics with separate high and low voltage cabinets for added safety systems S-Carriage InstaThread film carriage for 260% pre-stretch to maximize film Open mechanical design for easy access to internal components High speed conveyance and rotary arm speed for high throughput one on machine Allen Bradley HMI with IntelleVue System for smart, easy-to-use controls Attendees can see the power of the redesigned MA Series through interactive video displays. Orion is sharing booth 3822 with Brenton, a robotic end-of-line systems manufacturer. At the show, attendees can also see an integrated packaging system with a robotic cell placing boxes onto an automation stretch wrapping turntable system.
OPTIMA strengthens the Consumer business unit in North America
Brandon Hall has been the new Director Consumer at Optima subsidiary Optima Machinery Corporation in Green Bay, WI since mid-June. Optima is thus strengthening its sales of filling and packaging equipment for the consumer goods market in North America and taking account of the positive growth in the Consumer business unit. “I’m thrilled to have Brandon join our team,” says Ulrich Unterriker, Managing Director of Optima Machinery Corporation. “His diverse background uniquely positions him to lead our Consumer Business Unit as it continues to grow. His knowledge and expertise will be tremendous assets to our team and customers as we continue to provide innovative packaging and filling solutions.” Optima Consumer produces high-precision dosing, filling and packaging systems for consumer goods of almost any consistency. This includes cosmetics, food, portion packs, chemicals and filtration solutions. Hall brings more than 30 years of experience in manufacturing, engineering, product design, and business development to Optima. Before joining Optima, Hall was the Strategic Business Unit Manager for one of the world’s largest systems and components suppliers to the food, beverage, and pharmaceutical industries. He holds multiple degrees in business administration and mechanical engineering. “I look forward to joining Optima Machinery Corporation and the opportunity to help grow and expand the Consumer business unit,” says Hall.
Columbia/Okura’s Hutton decides to retire in August
Columbia/Okura LLC announces that after more than 17 years leading the company, Brian Hutton, President, has decided to retire effective August 18, 2023. Brian has served in his current role since June 2012, and prior to that, as General Manager since joining the joint venture on January 1, 2006. Brian has spent his entire ~ 40-year professional career in various roles in the Material Handling and Packaging Equipment industries. During Brian’s tenure he has provided a leadership role in helping the company substantially grow their installed base of robotic palletizers. In the process Brian has served as a champion for establishing new strategic alliances with suppliers and channel partners. “Under Brian’s leadership Columbia/Okura has grown significantly and is a clear market leader for Robotic Palletizing Solutions in the Western Hemisphere. Over the last 10 years Columbia/Okura has developed from a standalone palletizing solution provider to a large systems integrator, providing turnkey engineering and installation services for numerous multimillion dollar systems and integrated bagging lines. This transformation has been accomplished while retaining a very high customer Net Promoter Score, all while generating record revenue and record profitability in recent years. Brian has been a great colleague, valuable member of our Executive Team and a good friend to many of us”, said Rick Goode, CEO of Columbia Machine, Inc. To provide ongoing continuity and executive leadership, Columbia/Okura is very pleased to announce the appointment of Fred Robinson to succeed Brian. Fred has served in numerous leadership roles in robotics and factory automation and brings a strong background in equipment manufacturing. Fred will take over day-to-day responsibilities as President of Columbia/Okura on July 1, 2023. “We are grateful for the many dedicated years of service and steady leadership Brian has provided to Columbia/Okura. We look forward to Fred continuing our growth for many years to come”, said Daisuke Okura, Executive Director of Okura Yusoki Co., Ltd.