SUN Automation Group® announces Bryan Fitch as new Technical Manager
SUN Automation Group (SUN), a global provider of innovative solutions to the global corrugated industry, has announced that Bryan Fitch has been hired as a Technical Sales Manager for the North American market. With an established career in the corrugated industry, Bryan will serve to recommend and improve box plants’ operations with equipment, parts, and service from SUN. With this new position, Bryan continues to cement his legacy in the corrugated industry. From humble beginnings on the production floor to overseeing operations as a Plant and General manager, Bryan has intimate knowledge of corrugated machinery and the experience to leverage it and lead highly efficient operations. He has led 5 corrugated plants in 5 different states, gaining hands-on experience in everything from managing the electrical and foundational installation of equipment to purchasing and directing the development of new production lines. “He’s an expert in all things corrugated, and knows what it takes to make a successful operation,” says Greg Jones, Executive Vice President at SUN. “His extensive knowledge combined with his commitment to improvement make him an asset that we are excited to add to our employee-owned team and to serve our customers.” Bryan will be able to leverage his knowledge in optimizing box plant operations as a trusted advisor at SUN. From new installations of converting and material handling equipment to recommending ideal upgrades and retrofits, he will help SUN customers meet their goals, improve overall efficiency and reduce downtime. He will be able to leverage his years of industry experience and SUN’s offerings of parts, equipment, and strategic partnerships to provide unmatched recommendations to the market. “He has already worked with a variety of SUN installations of equipment over his career,” says Rob Casella, Technical Director at SUN. “Having been on the customer side, Bryan’s knowledge is priceless. He understands first-hand on every aspect of our offerings, so we are excited to have him on the team.” This new position and the growth of the technical team directly aligns with SUN’s commitment to best serve its customers. SUN strives to understand the nuanced needs and considerations of each operation. With a comprehensive portfolio of products and access to decades of experience and expertise, SUN is positioned to provide complete solutions for any corrugated production.
Brenton appoints Nick Szczechowski as new Regional Sales Manager
Nick Szczechowski has been appointed as Regional Sales Manager covering the Midwest for Brenton. In his role, Szczechowski will be working with distributors, integrators, OEMs, and end-user customers to grow the company’s end-of-line packaging systems. Brenton is a global provider in designing and manufacturing integrated end-of-line case packaging systems and machines, specializing in case packing and palletizing using both robotics and other automation. Szczechowski brings nearly 20 years of sales experience to Brenton. He was most recently a regional sales and key account manager at Robopac, a manufacturer of end-of-line packaging equipment. Szczechowski also held various sales management positions within other industrial automation industries. “This is a great opportunity for me to join Brenton and work closely with our talented regional sales managers to demonstrate the value our robotic case packaging solutions bring to customers,” Szczechowski said. “Brenton is a growing company and industry leader, and I’m excited to join this team and contribute to making 2023 a great year for Brenton.” Szczechowski, who earned a bachelor’s degree from Madonna University, is based in the Chicago area. He can be reached at Nick.szczechowski@promachbuilt.com.
Plastics Industry Association releases Economic Analysis on Plastics Materials for Recycling
The Plastics Industry Association (PLASTICS) has released an analysis on plastics materials for recycling, authored by PLASTICS Chief Economist Dr. Perc Pineda. The economic analysis provides consideration of the millions of workers employed in the global supply chain of the plastics industry, as representatives meet in France to address the global challenge of plastic waste. Dr. Pineda writes, “There is widespread support from various sectors of the global economy to address environmental threats in a materials-neutral manner. It is also advocated that any negotiated measures concerning plastics should not be utilized to hinder market access for plastic materials and products. The goal should be to ensure that efforts to keep plastic waste out of the environment and in the economy do not unfairly impede the trade of plastic materials and products, allowing equal opportunities for all participants in the global market.” Click here to read the full analysis on the PLASTICS blog page.
PAC Machinery Bags and Materials now offers bags made from 100% recycled resin for automatic bagging machines
PAC Machinery Bags and Materials announces a new polyethylene bag formulation made from 100% recycled resin. Designed for automatic bagging machines, the Recylene® line of Rollbags® is made with the environmentally-conscious brand and businesses in mind, with the material now produced using up to 100% recycled resin content. This product announcement benefits packagers who use pre-opened bags for automatic baggers as well as other polyethylene films, as they can now package products in bags that are made of 100% recycled plastic resin. These resins can come from three types of plastic waste, including industrial manufacturing, consumer waste, and ocean-bound plastics. PAC Machinery has a number of product formats in which customers can get 100% recycled bags, including: Rollbag pre-opened bags on a roll (clear and white/grey coex for mailing) Rollbag pre-opened bags in a box (clear and white/grey coex for mailing) Poly tubing Centerfold or sheeting for automatic L-bar sealers and side sealers Go here for more information on additional sustainable material options: https://www.pacmachinery.com/products/additional-sustainable-bag-options/ “Developing environmentally-conscious products is a core value driving our company product development today and also one of the hottest topics in the packaging industry right now,” said Greg Quinn, General Manager of PAC Machinery Bags and Materials. “We help our customers easily bag more responsibly, which they can be proud to communicate to their customers, as the bag can be made of 100% recycled plastic resin,” Quinn said.
Plastics Industry Association (PLASTICS) issues Committee on Equipment Statistics Report for Q1 2023
The Plastics Industry Association (PLASTICS) released the Committee on Equipment Statistics (CES) report for the first quarter of 2023, authored by Chief Economist, Dr. Perc Pineda. “Despite a weaker economic outlook, plastics machinery shipments managed to show year-on-year growth,” writes Dr. Pineda. “First-quarter shipments were slightly lower than the previous quarter, but this is typically expected as the first quarter tends to have lower shipment volumes. The current first-quarter shipments are comparable to previous quarters during economic expansions.” Click here to read the full report on the PLASTICS’ blog page.
Millwood Inc. opens 38th location in Huntsville AL
Millwood, Inc., a provider of industrial packaging solutions and services, added a 38th location just outside of Huntsville, AL. The 40,000-square-foot facility was remodeled and is running at capacity. This location represents a significant investment in Millwood’s ongoing commitment to delivering high-quality products and services to its customer base. “Increased customer demand in this region of the country allowed for Millwood to grow our operations here,” National Accounts Director Doug Flere said. Millwood will handle more than 35,000 pallets per month or 140 inbound and outbound truckloads. “Millwood is uniquely positioned to directly support individual customers without burdening any single supply chain with excessive costs,” Galen Miller, SBU general manager, said. “In this instance, our geographic proximity allowed for effective training, vacation coverage, and additional, experienced staff as needed.” Millwood welcomed 20 new team members to the family including a facility chaplain who will be available 24/7 to meet all of these team members’ personal, professional, and spiritual needs.
Plastics Industry Association (PLASTICS) announces NPE2024 sold out show floor
The Plastics Industry Association (PLASTICS) announced today that exhibit space at NPE2024: The Plastics Show, the global platform for innovation in plastics, has completely sold out. With more than 1.1 million net square feet of exhibit space, this is a significant achievement 12 months ahead of the triennial trade show. NPE previously surpassed the NPE2018 exhibit sales record in March at the NPE2024 Space Draw. “More than 2,000 exhibitors will participate in NPE2024: The Plastics Show in Orlando. Continued exhibitor enthusiasm reflects NPE’s importance to the global plastics industry,” said Matt Seaholm, President and CEO of PLASTICS. “We are excited to showcase the latest advancements in plastic materials, manufacturing, recycling, and processing – including innovations from more than 180 first-time NPE exhibitors.” “NPE is more than a trade show; it is a hands-on experience. It’s where professionals across every industry gather to witness leading-edge plastics innovation and technology while advancing their business, building partnerships, and unlocking new opportunities to build a more sustainable economy,” stated Glenn Anderson, COO of PLASTICS. Exhibitors from 34 countries, including India, Italy, Germany, and Japan, will be at the highly anticipated global trade show. With more than 55,000 attendees expected, NPE2024 will be the largest plastics event in the Western Hemisphere promising a unique “Made for You” experience that surpasses previous NPE events. Registration will open on Tuesday, September 12, 2023. The latest advancements in products and services will be highlighted in six sold-out technology zones, including an Advanced Manufacturing Zone, Bottle Zone, Materials Science Zone, Moldmaking Zone, Recycling & Sustainability Zone, and Packaging Zone. “With an end goal of diverting 100% of the recyclable plastic waste generated during the event, sustainability is not just a category at NPE2024,” stated Annina Donaldson, Chair of the NPE2024 Sales and Marketing Committee. “Sustainability is a commitment incorporated into every detail.” “The onsite NPE recycling center will do more than reduce waste inside the Orange County Convention Center – this dual-purpose space will serve as a live, interactive display for attendees to learn about the latest recycling techniques. Exhibitors will also be offered end-of-show recycling and donation opportunities for materials they don’t want to ship back home to reduce our carbon footprint,” Donaldson added.
Plastics Industry Association statement on Oregon’s Single-Use Plastic Law
The Plastics Industry Association (PLASTICS) has released the following statement on Oregon’s new single-use plastics law, which bans restaurants and other food vendors from using expanded polystyrene food containers: “Oregon’s new single-use plastics law is unnecessary given the state’s recently enacted extended producer responsibility (EPR) law,” said Matt Seaholm, PLASTICS President and CEO. “Rather than give the people of Oregon the chance to responsibly recycle materials, this law forces the costly replacement of recyclable containers with alternative materials that could create an even larger carbon footprint. The plastics industry wants to keep plastic out of the environment and in the economy; we are committed to eliminating waste, but a ban like this is potentially worse for the environment and increases costs for business owners and consumers.”
ProMach announces new investors
ProMach, a worldwide provider of processing and packaging machinery solutions, today announced that funds managed by BDT Capital Partners, LLC (“BDTCP”) have entered into a definitive agreement to acquire a significant stake in ProMach alongside Leonard Green & Partners, L.P. (“LGP”), the existing majority owner. BDTCP is an affiliate of BDT & MSD Partners, a merchant bank built to serve the distinct needs of business owners and strategic, long-term investors. As part of the agreement, LGP will invest new capital into the company. Financial terms were not disclosed. Founded in 1998, ProMach’s portfolio includes 46 best-in-class processing and packaging solutions product brands serving manufacturers of all sizes, geographies, and industries. ProMach’s product brands manufacture, distribute, integrate, and support solutions across the entire production line in distinct areas including processing, filling, primary packaging, secondary packaging, labeling and coding, pharma, and systems integration. “We are extremely enthusiastic as we enter our next phase of growth with two exceptional partners in LGP and BDT Capital Partners that share our common vision,” said Mark Anderson, President and CEO of ProMach. “ProMach has grown tremendously due to the hard work and creativity of our people that deliver innovative solutions to our customers every day across many different segments of the consumer products marketplace. Our outstanding management team appreciates the strong existing partnership with LGP and looks forward to working with both them and the team at BDT Capital Partners as we continue our focus on growth and value creation for our customers across the globe.” “Personally, I’m so proud of all our employees and the hard work and effort they bring every day to strengthen ProMach’s reputation as a trusted partner to our customers,” added Mr. Anderson. “We wouldn’t be where we are without their tremendous talent and energy, and we are very fortunate to have great teams at all our product brands that are passionate about our products, our customers, and collaborating with other ProMach product brands to deliver performance each and every time.” “Under Mark Anderson’s skilled leadership over the past 17 years, ProMach has established an exceptional track record of performance and solidified its position as a leader in the U.S. processing and packaging machinery market,” said Byron Trott, Chairman & Co-CEO, BDT & MSD Partners. “We believe ProMach is well positioned to capitalize on secular industry tailwinds, including the transition to sustainable packaging and the accelerating adoption of automation technologies, and we look forward to supporting the company’s continued expansion and success.” “We extend our sincere gratitude to the entire ProMach team for their outstanding work in building a world-class organization,” said Jon Sokoloff, Managing Partner of LGP. Chris McCollum, Partner of LGP, added “We look forward to partnering with BDTCP in the next stage of ProMach’s growth and success. Since we partnered with the ProMach team over five years ago, the company has been a consistent strong performer and has delivered exceptional growth and value to all stakeholders with its proven business process. We are excited about the many growth opportunities that lie ahead and look forward to continuing our support of the company.” The transaction is expected to close in the second half of 2023 and is subject to customary regulatory approvals. Goldman Sachs & Co. LLC served as the lead financial advisor to ProMach. Morgan Stanley & Co. LLC also provided financial advice to the company. Latham & Watkins LLP and Thompson Hine LLP acted as legal advisors to ProMach.
Plastics Industry Association announces 2023 Re|focus Sustainability Innovation Award Winners
The Plastics Industry Association (PLASTICS) has announced the winners of its 2023 Re|focus Sustainability Innovation Awards that recognize outstanding innovations in plastics manufacturing that further environmental advantages in design, material, and end-of-life management. PLASTICS’ Vice President of Sustainability, Patrick Krieger, congratulated the winners stating, “The plastic industry is innovating every day to find new ways to keep plastic in the circular economy and out of the environment. I congratulate our winners and am proud to be part of an industry that is committed to sustainability and advancing the circular economy.” Sustainable Innovation in Design Award Avient Corporation is the winner of the design award for their Color Prediction Service (CPS). It’s the first digital tool of its kind that can illustrate the color possibilities or limitations of certain types of recycled resins (PCR) prior to laboratory trials. This can help shorten the time-to-launch of new product ranges, allowing fast and reliable checks prior to initiating sample development and simplifying the overall decision-making process for brand owners and technical colorists. “Avient is fully committed to increasing opportunities to expand the use of recycled polymers, helping customers to incorporate or increase PCR content into new and existing applications,” said Mayendran Pillay, Director of Marketing for Color & Additives, U.S. and Canada, at Avient. “We were honored to collaborate with major cosmetics brand L’Oréal for their global Redken launch in 2022. As early adopters of our PCR Color Prediction Service, L’Oréal achieved consistent colors across various PCR grades in different countries, enabling them to launch with fewer color iterations and color trials thereby reducing complexity and increasing speed.” Sustainable Innovation in Materials Award Envision Plastics is the winner of the materials award for their EcoPrime® Fit for Food Contact HDPE and PP PCR. EcoPrime® is made of postconsumer containers that started out as food packaging, and leveraging Envision Plastics’ patented, post-extrusion, and chemical-free devolatilization process to decontaminate and clean the recycled resin by removing odors, volatiles, and semi-volatiles from the resin so that it is safe to be used again in direct food contact. “We’re excited to receive the Re|focus Sustainable Innovations in Materials Award,” said Khosrow Hallaji, Senior Director of Technology and Innovation for Envision Plastics. “As the market leader and expert in fit for food contact HDPE and PP PCR solutions, we are proud to be partnering with and enabling brands around the world as they work to achieve their sustainability goals, meet legislative requirements, and contribute to the circular economy.” Sustainable Innovation in End-of-Life Award ExxonMobil is the winner of the end-of-life award for their Exxtend™ Technology for Advanced Recycling. The technology breaks down difficult-to-mechanically-recycle plastic waste into feedstock used to create new virgin-quality plastic and other valuable products. “We’re thrilled to receive this recognition of our team’s hard work over the past couple of years to develop one of the largest advanced plastic recycling facilities in North America,” said Melanie Bower, head of external and regulatory affairs for advanced recycling at ExxonMobil. “Through scaling this technology around the world, ExxonMobil is making it possible for a broader range of plastic waste to be recycled and helping to meet growing customer demand for plastics circularity.” People’s Choice Award Solvay is the winner of the People’s Choice Award for their Amodel® Bios PPA. Amodel® is a partially bio-sourced long-chain PPA made from non-food competing biomass and which resin is produced using 100% renewable electricity. This sustainable combination results in Solvay’s Amodel® Bios PPA having the lowest Global Warming Potential (GWP) of all PPA resins. “We are extremely proud to receive the 2023 Re|focus Sustainability Innovation Award,” said Brian Baleno, Head of Marketing Automotive at Solvay Materials. “This award truly celebrates our efforts and initiatives to pioneer the sustainability focus on the industry today. Amodel® Bios PPA is a partially bio-sourced long-chain PPA made from non-food competing biomass and produced using 100% renewable electricity, ideal for automotive and electronics industries, and in particular e-mobility and electrical applications like surface mount devices, connectors, circuit breakers, switches, and fluid connectors. It is great to see appreciation for a solution that reduces environmental impact, without compromising on material performance!” Leadership in Sustainability Innovation Award The Leadership Award, the award for the company with the best overall score across the three categories, was awarded to Amcor Rigid Packaging. Amcor submitted three innovations: Quantum™ Premium Lightweight Finish Technology: a two-step lightweighting technology that eliminates unnecessary material – more than 50% – of the weight in the finish of a PET bottle. PowerPost™ Lightweighting Technology: the most advanced lightweighting technology for hot-fill beverages. This technology delivers a bottle that is up to 30% lighter and can be made with up to 100% recycled material and is fully recyclable. PepsiCo 2.5 L PET Returnable, Reusable, and Refillable Bottle: a 100% recyclable and refillable 2.5 L polyethylene terephthalate (PET) bottle created in partnership with GEEP, PepsiCo’s exclusive bottler in Mexico. “Amcor is proud to receive the 2023 Re|focus Leadership in Sustainability Innovation Award which underscores our commitment to sustainability and advancing the circular economy for plastics. Our Quantum™ lightweighting technology for bottle finishes, PowerPost™ vacuum absorbing base, and the PepsiCo returnable, reusable, and refillable bottle from Latin America, demonstrate Amcor Rigid Packaging’s ongoing commitment to innovate and deliver sustainable packaging solutions for our customers,” said Dr. Terry Patcheak, Vice President R&D, Sustainability and Program Management at Amcor Rigid Packaging.
Barcoding, Inc. acquires Procensis Inc.
Barcoding, Inc., a provider of supply chain efficiency, accuracy, and connectivity, has announced its acquisition of Procensis, Inc., a mobility solutions provider based in Warminster, Pennsylvania. This acquisition represents Barcoding’s focused investment in enterprise mobility and managed services to support its growing customer base. With over 25 years of warehouse, distribution, logistics, and warehouse management system (WMS) experience, Procensis drives improved mobile worker experiences. Procensis focuses on effective user workflows in distribution and manufacturing – giving mobile workers more speed and accuracy, faster onboarding, and improved safety. Following Barcoding’s Process-People-Technology approach and proprietary delivery framework, Barcoding customers will now benefit from Procensis’ expertise in wearable and mobile computing, screen modernization, user interface design, and integration with leading Warehouse Management Systems (WMS). “With our acquisition of Procensis, Barcoding continues to focus on growth and innovation that directly and positively impacts our customers. With today’s labor challenges, it’s vital that we help our customers with mobile user satisfaction and retention. The addition of Procensis, and their vast experience in workforce productivity solutions, allows us to do just that” said Shane Snyder, president of Barcoding, Inc. “We are excited to be joining Barcoding, Inc. Combining their brand in the market with our strengths in mobile and wearable technology allows us to positively impact even more companies across North America. This acquisition is a new chapter in our quest to conquer the most challenging workflows on the distribution and manufacturing floors,” said Ed Kennedy, President, of Procensis, Inc.
Signode showcases transit packaging solutions at Interpack
Signode will present a wide array of transit packaging advancements at Interpack 2023 in Düsseldorf, Germany from May 4-10. Located at booth E46 in Hall 12, the exhibit will showcase the latest in end-of-line solutions, including wrapping and strapping technologies, case packing equipment, warehouse automation, hand tools, consumables, and Reliability Services. This year’s booth will also feature a new product space where attendees can enjoy a refreshment while learning more about a vast array of these innovations. Wrapping Signode’s line of fully automated wrapping solutions provides optimal load protection and stabilization for transit. Easily integrated into most packaging lines, these unitizing machines offer flexibility, ease of use, and simplified maintenance. The Lachenmeier MultiFlex1 Stretch Hooder adapts to varying production requirements, making it a versatile option across industries with mixed product lines, offers 5-sided protection, and features a load capacity of up to 200 loads per hour. The Octopus® S-Series Stretch Wrapper is a flexible and dynamic wrapping solution that will demonstrate the ability to vary film force throughout the wrap cycle. Ideal for a range of applications including unstable and lightweight products, the machine has no centrifugal forces, which simplifies the wrapping of challenging loads. Strapping Signode has been synonymous with strapping innovation for over 100 years. Signode manufactures a wide variety of metal and plastic strapping machines that are carefully calibrated to deliver against a variety of applications from hand equipment to automated strapping machines. The GCU-NG suits most customers’ needs to compress and secure their materials onto pallets, offering up to two chute systems and two bayonets to accommodate varying product types. The unique MHC modular head and intelligent strap dispenser system technology enable unrivaled line uptime, and the intuitive HMI control panel provides accurate real-time control set-up, operational control, and simplified machine servicing through self-diagnostics. Case Equipment The latest case-sealing technology from Signode can detect over-stuffed or void-filled cases without interruption, optimizing material use and package integrity automatically. These sealers are simple to operate, with quick tape cartridge changes and sensors to prevent jams at high speeds. The CF-25 industrial-grade, high-performance carton erector machine from Little David is designed to form and bottom-seal corrugated cases at speeds up to 15 cases per minute. The chain and lug drive system eliminates box stalling and slipping, and the easy load hopper ensures simple and efficient changeover. The LDX-RTB 4.0 semi-automatic random case sealer features patented technology that can process void-filled and over-stuffed cases with a pneumatic top cartridge. Capable of processing up to 30 cases per minute, the robust design enables simplified maintenance and features case-hardened rollers and nonmechanical side rail actuation. Boasting belt speeds of up to 155 per minute, the LDX-RTB delivers ultimate performance and durability in demanding applications. Warehouse Automation The StorFast® Automated Storage and Retrieval Systems (ASRS) is an innovative cart-based solution that consists of powered carts and lifts that automatically move pallets in and out of storage positions in the warehouse. Signode has the capacity to design a complete operating system, with the StorFast® ASRS at its core, that manages the location of every pallet for optimal pallet flow and easily integrates with customers’ Enterprise Resource Planning, Order Fulfillment, and Warehouse Management Systems. This system is able to work within building constraints, maximizing the use of vertical space within existing buildings and condensing space requirements for new warehouses. Hand Tools Signode’s line of battery-powered hand tools offers a modern alternative to pneumatic and manual tools, improving reliability, ease of use, and speed. These electronically controlled strapping tools accurately reproduce tension and sealing settings, improve flexibility through cordless mobility, and feature a customizable and intuitive interface. The BXT3 Series delivers high-speed operation and improves productivity for a wide range of plastic strapping applications – from minimal tension to heavy industries. The BPT delivers unparalleled performance for push-type steel strapping applications. The BST steel strapping hand tool uses interlocking keys to form a sealless joint and is ideal for heavy-duty stationary use or mobile applications requiring high-tension force. Intelligent features include a real-time indication of the steel strapping status alongside visual and acoustic signals. The Josef Kihlberg® Battery Powered Top Stapler is a lightweight, cordless hand tool boasting up to 8,000 staples per battery charge and up to 5 shots per second, one of the fastest of its kind. In combination with manual, semi-automatic, and automatic options, its laser system and digital user interface provide ease of use and ergonomic support. Consumables Selecting the right consumables for your transit packaging operation can be key to balancing investment with proper load support. In conjunction with Signode’s solutions, these products can optimize the entire end-of-line system across a variety of industries. Strapping solutions to be showcased include PET Tenax®, polyester plastic strapping that stays tight and absorbs impact without breaking; Dylastic® bio-based PP strap, a sustainable option that helps reduce CO2 emissions by ~50%; and Apex® and Magnus® steel strap, designed for light to heavy-duty applications featuring superior edge conditioning and excellent coating and surface properties. Signode will also feature a variety of its leading pallet protection consumables. Made of 100% recycled materials, Angleboard® and Tchipgard® edge protection are versatile high-strength options for pallets exposed to the elements. Litec® edge protection is lightweight and moisture-resistant, ideal for transporting refrigerated or frozen foods. U-Profile and ReddiCrate® boards feature a non-abrasive interior which makes them a flexible option, able to be used inside or outside of a carton for product unitization. Plastic Tier Sheets, made of 100% solid polypropylene, offer additional stability, reduced contamination, and greater protection between layers of product. Multiple gauges are available to suit a wide range of applications in a variety of industries. For container load securement, Paper, and Poly Woven Dunnage Bags will be on display along with the battery-operated MAX Inflator, which delivers maximum inflation speed, reliability, and portability. Hygro-Gel, an environmentally friendly high-performance container moisture absorption solution, uses European-sourced raw materials for faster, better humidity capture. Finally, Globoplastt™ products, are multi-layer packaging products with excellent anti-corrosive properties, featuring layers of material – kraft
Episode 377: Brother Mobile Solutions at ProMat 2023
For this episode of The New Warehouse, Nick D’Alessio, Senior Business Development Manager at Brother Mobile Solutions, joins Kevin live at ProMat 2023. Brother Mobile Solutions provides a range of solutions to help optimize warehouse operations, including barcode printing software, labels, and mobile devices. Be sure to tune in to discover how important mobility is in the warehouse environment and learn about the future of modernization in this industry. How Brother Mobile Solutions Helps Challenges Faced By Warehouses Today Warehouses face the challenge of transitioning from traditional, paper-based methods and outdated software to modern, digital solutions. Nick shares that many businesses still use manual processes such as Excel spreadsheets and Sharpies to manage their warehouses. These outdated processes make it difficult to track inventory efficiently and accurately. Nick adds that Brother can help in this transition by providing tools to democratize technology. Barcoding is the most basic digital representation of physical items, enabling them to be tracked and traced more easily. Brother can also provide mobile printing solutions that allow faster workflows so staff can independently complete tasks such as labeling, packing, and picking. In addition, Brother can assist businesses in moving warehouse management into the cloud for added efficiency. Brother Mobile Solutions Products Brother Mobile Solutions has a range of products designed specifically for warehouse environments. One of the essential products is the mobile four-inch printer, which can be mounted on forklifts to enable workers to print four-by-six, four-by-two, or four-by-eight labels. Brother also has full-page mobile 8.5” x 11” capabilities for packing and picking lists and labels. No more walking back to a stationary printer! In their Tennessee warehouse, Brother has implemented mobile printing with cobots and following robots, with mobile printers bolted to enable labels to print out as workers complete their tasks. This feature allows the workflow to move along swiftly with the worker at the point. For more significant industrial printing needs, Brother has high-velocity barcode label printers that handle many labels. These products are extensively tested for ruggedness and durability, with Brother’s experience in designing products for use in trucks and other challenging environments coming into play. Brother’s motor division provides automation to the underbellies of the robots in their warehouse, highlighting the full range of solutions that Brother can provide for warehouse management. Flexible Connectivity Options from Brother Mobile Solutions Brother Mobile Solutions understands that warehouse workflows can vary greatly, depending on whether work occurs at the dock or outside the four walls. As such, connectivity options are a crucial factor to consider when implementing warehouse management technology. Brother offers the flexibility of Bluetooth connectivity to enable users to print labels in environments where WiFi may not be possible. When work occurs inside the four walls, dual radio models are available to connect securely to an enterprise-level network. This connectivity ensures that workers can print labels securely and that the system will be reliable and responsive. They also support Android and iOS operating systems and comply with iOS MFI standards. With flexible connectivity options, Brother has ensured its products can adapt to various warehouse workflows. Brother Mobile Solutions has also ensured that their radios perform well, even when users need to roam from one access point to another. This performance is critical from both the implementation standpoint and for users who need to press print and know that their label will come out quickly and accurately. Key Takeaways Hundred million-dollar businesses still use Excel spreadsheets and Sharpies to manage their warehouse. Nick believes providing a system that’s easy to maintain is one way to help make the employees happy and the workers more efficient. Brother offers a demo option to interested parties, allowing them to try their printers before committing to a purchase. Their team is happy to send out printers to get a demo or pilot test going. The New Warehouse Podcast EP 377: Brother Mobile Solutions at ProMat 2023
Orbital Wrapper Manufacturer reports 45% increase in smart controls automated wrapping systems
Option on TAB Wrapper Tornado Meets Increasing Demand for Entry-Level Automation Packaging machinery manufacturer TAB Industries, LLC, Reading, Pa., has reported a 45 percent increase for 2022 in year-over-year sales for its Smart Controls orbital wrapping machines. Following a 55 percent increase in sales from 2021, the Smart Controls option features proprietary technology that enables the company’s semi-automated TAB Wrapper Tornado Standard orbital wrappers to operate as automated orbital wrappers. The Smart Controls automatically set the dispensing unit at its home location in the wrapping ring, apply the stretch wrap around the pallet and load, cut the stretch wrap, and ready the plastic film for the next pallet load, all by a single press and release of start and stop buttons on a remote control by the forklift driver. Available on the company’s three TAB Wrapper Tornado Standard models, which offer 80-, 100- and 115-inch wrapping rings, the Smart Controls may be integrated with the original corded remote control or with the company’s optional wireless remote control package, which enables the forklift driver to operate the entire process without leaving the seat of the lift truck. The Smart Controls orbital wrappers are designed and manufactured at the company’s Reading, Pa. headquarters and may be retrofitted onto TAB Wrapper Tornado Standard models in the field.
Episode 369: Sustainable packaging with Arka
Phillip Akhzar, Founder of Arka, joins The New Warehouse to discuss customizable sustainable packaging. Arka is an e-commerce platform and automated package replenishment solution that helps businesses streamline the supply chain process by providing efficient and eco-friendly packaging. Kevin and Phillip’s discussion delves into the unique atmosphere at Manifest, which encourages individuals to connect in meaningful ways. They also discuss the many challenges businesses face regarding packaging and the potential to drive cost savings and reduce environmental impact. Custom Sustainable Packaging Solutions for eCommerce Brands and 3PLs Inspired by the challenge of innovating within warehouse management, Arka aims to make ordering and shipping products more efficient by eliminating manual processes. Counting boxes and relying on antiquated methods is inefficient and time-consuming for warehouses. Arka has developed technology for eCommerce brands and 3PLs with custom sustainable packaging solutions to automate this process. Automating Replenishment of Packaging Materials Arka was started as a platform for businesses to design and order sustainable packaging online but saw an opportunity for automation and efficiency within the supply chain industry. Companies often purchase the wrong size or run out of proper packaging materials and aren’t able to ship their products efficiently. They help businesses track and replenish packaging materials accurately and assess their efficiency by leveraging AI and machine learning algorithms. They can also identify incorrect package sizes to keep them from being shipped out. This helps businesses save money on cube space in trucks and decrease their environmental impact. Certified Sustainable Packaging Arka is certified by the Forest Stewardship Council (FSC), meaning they use FSC-certified paper to produce all their packaging. Phillip shares that throughout his career, he has worked with every type of eco-friendly packaging material, including compostable packaging. He shares that the combination of eco-friendly packaging materials and their ticketing system sets them apart. Key Takeaways The Arka workflow involves connecting the WMS system, pairing packages based on usage data, and automating the process through rules associated with SKUs. Arka just closed their 2 million seed round. Poorly-sized packages can create ripple effects on the supply chain, such as increased costs and environmental concerns. The New Warehouse Podcast EP 369: Sustainable Packaging with Arka
365: Seamless Parcel Shipping by ShipX
ShipX is an innovative platform that brings together a variety of assets across the United States to provide fast and reliable final-mile delivery for retailers, brands, and other companies. It streamlines the process of transporting products from stores to customers’ doorsteps, making it easier for businesses to get their goods to their customers quickly and efficiently. ShipX CEO Solomon Zakinov joins this episode of The New Warehouse to discuss the parcel shipping market and how the ShipX technology works to provide a seamless shipping experience. Tune in to learn more about ShipX and the parcel shipping landscape. Key Takeaways Solomon shares that retailers are looking for a balanced approach to delivery services that offer both a competitive price and reliable customer service. This includes providing faster delivery times, better tracking information, and a higher level of customer service than the post office. Companies are also beginning to realize that they need to create flexible pricing models that reflect their customers’ needs to stay competitive. Solomon explains how retailers utilize a blend of national shipping companies, postal delivery, and alternate delivery companies for the best coverage. ShipX acquired a middle-mile trucking and transportation company for better control over the truck part of delivery. This acquisition allows them to separate from other final mile solutions due to greater coverage (70% of US) and seamless processing. As the delivery services industry evolves, companies must pay close attention to the changing landscape. Solomon believes staying ahead of the competition means finding the right mix of traditional regional carriers and more modern players. Procurement managers should aim for a diversified selection of delivery services that accommodate national or postal solutions and larger packages that cannot ship via LTL. The New Warehouse Podcast EP 365: Seamless Parcel Shipping by ShipX
Lansmont Corporation donates product and packaging testing technology to MSU
Lansmont Corporation, part of the Physical Properties Testers (PPT) Group, is extending its investment in packaging durability testing and research by donating some of its test and measurement technologies to the Michigan State University (MSU) School of Packaging. Lansmont holds strong historical ties with the university, as the company was established in 1971 – in part – by a number of MSU School of Packaging alumni. Today Lansmont is world-renowned for its shock and vibration measurement and testing technology, counting leading companies, government laboratories, and educational institutions among its customers. “The School of Packaging is pleased to extend our partnership with Lansmont through this generous gift,” said Matthew Daum, Ph.D., MSU School of Packaging director and assistant dean of corporate relations and strategy for the College of Agriculture and Natural Resources (CANR). “New and updated equipment ensures our students have the best hands-on learning experiences with industry-leading equipment. MSU has a long history of distribution packaging thought leadership, and this gift helps ensure we maintain a strong program.” With damage prevention at the core of Lansmont’s ethos, the in-kind equipment donations will include a TruMotion Acceleration Sled system, an updated data acquisition system, vibration table controller and software, a shock table, and controller, as well as next-generation SAVER units. The SAVER environmental data recorders help companies measure what shock, impact, and vibration levels a product or package is exposed to in the supply chain. That data then allows for the assessment and characterization of both the dynamic and atmospheric hazards present within transportation and in-use environments. Being part of the PPT Group has enabled Lansmont to further extend its donation by including other group testers such as Mecmesin’s bench-top compression and tensile testing equipment, as well as Alluris torque testing equipment. This provides students with an all-around testing solution that is rather unique in the area of physical properties testing solutions. “MSU’s School of Packaging is a vital building block in the world of packaging testing,” says John Page, PPT Group Managing Director. “For us to facilitate the learning and research that takes place at this institution is both a privilege and a sure investment in the study of packaging dynamics.” The PPT Group is a family of brands, which includes Lansmont, who are experts in the design and production of physical properties testing solutions for quality control. Lansmont’s ties to East Lansing Lansmont’s support of packaging research and the development of future packaging professionals is clearly not the company’s only tie to MSU. Around 1968 under the guidance of MSU School of Packaging Director James Goff, Ph.D., the school partnered with Monterey Research Labs (MRL) in Monterey, California, to test real-world products using what was called the Fragility Assessment Theory and Test Procedure — originally developed Bob Newton, Ph.D., of the Naval Post Graduate School. This procedure allowed for an engineering approach for defining a product’s fragility, or ruggedness. Establishing those product durability characteristics would allow Packaging designers to subsequently establish protective packaging performance requirements – all quantifiable metrics. Using an IMPAC shock machine on consignment from MRL, a number of MSU graduate students, including Ed Church, Ken Horiszny, and Dennis Young, performed extensive shock testing of different products to help validate Dr. Newton’s theory. Ultimately, their positive results led to the establishment of the Lansmont Corporation and the proliferation of shock test systems throughout the world. The company was named LANSMONT, combining LANSing and MONTerey. “This gift is a prime example of MSU School of Packaging alumni giving back, helping out tomorrow’s packaging professionals, and investing in the future of the packaging industry,” Daum said. “We are truly amazed and grateful for the continued support and far-reaching network of our MSU packaging family.”
NPE2024: The Plastics Show, over 1 Million Sq. Ft. of exhibit space sold at space draw exhibition
For the first time in six years, NPE heads to Orlando May 6-10, 2024 The Plastics Industry Association (PLASTICS) just announced that NPE2024: The Plastics Show, the global platform for innovation in plastics, has sold 1,024,462 sq. ft of exhibit space at this year’s in-person Space Draw event — a new record high with 982,000 sq. ft. sold in 2018. More than 1,100 exhibitors selected space across 1,259 booths in preparation for the return of the trade show on May 6-10, 2024 in Orlando, FL. “We are thrilled to see this level of commitment 14 months ahead of the show opening,” said Matt Seaholm, President and CEO of the Plastics Industry Association. “The plastics industry has undergone incredible amounts of changes over the last few years and industry leaders are eager to showcase their latest innovations. The swift pace of floor space selections is a testament to NPE’s significance as the largest plastics products, materials, and manufacturing show in the Americas. NPE2024 will represent the full plastics ecosystem and supply chain – and servicing key markets like automotive, consumer, recycling, packaging, medical, and building and construction. It’s an incredibly positive indication for NPE2024 and for the plastics industry as a whole.” NPE is held every three years as a five-day focal point event for the plastics industry. It is designed to help organizations leverage innovations, drive major business growth and build a more sustainable economy. Space Draw was held as the in-person event where exhibitors select their booth location for NPE2024. NPE2024 will feature the newest and most innovative plastics, materials, and manufacturing solutions will be on full display in one space. The latest product and service advancements will be highlighted in seven technology zones including Advanced Manufacturing Zone, Bottle Zone, Business Solution Zone, Materials Science Zone, Moldmaking Zone, Recycling & Sustainability Zone, and the Packaging Zone. “NPE2024 is made for the plastics industry,” said Glenn Anderson, COO of Plastics Industry Association. “NPE is our forum, our community, our showroom, our global marketplace, and our platform to do business, learn, connect, and be inspired. We’re excited to get the entire industry together to advance our vision for sustainability and highlight the possibilities of plastics. No one in the plastics industry should miss the highly anticipated return of this event.” The NPE2024 floor plan will be locked down for the next two weeks for an internal audit. Potential exhibitors can apply to exhibit at NPE.org/Exhibit.
Metal Fabricator eliminates pallet wrapping bottleneck with automated Orbital Wrapper
TAB Wrapper Tornado allows Penn sheet metal to wrap long pallet loads fast Metal fabrication company Penn Sheet Metal, Allentown, Pennsylvania, has cut the time required to stretch-wrap its pallet loads of architectural and roofing components and custom decorative building products from an average of 15 minutes per load to 60 seconds or less by replacing manual stretch-wrapping with the automated TAB Wrapper Tornado orbital wrapping machine. Releasing a bottleneck in the packaging department that threatened the company’s stellar lead times, the TAB Wrapper Tornado automatically wraps stretch wrap 360 degrees around and under the pallet and load while it is raised on a forklift to create a secure, unitized load without banding or boxes. The orbital wrapper safely encases the full length of the fabricator’s custom 10- and 16-foot-long pallets required for many of the elongated metal parts. Speeding production while reducing the number of workers involved in the wrapping process from two or three to just one worker, the orbital wrapper saves an average of 2-1/2 hours per day or more than 78 full, eight-hour workdays per year, according to Mike Roeder, president of Penn Sheet Metal. “We were wasting so much time wrapping pallets by hand until I’d finally had enough,” says Roeder. “Now we’re getting a much better, more secure wrap every time, even on our longest skids and it wouldn’t even be possible to wrap them by hand – I just love this machine!” The orbital wrapping machine is designed and manufactured by TAB Industries, Reading, Pennsylvania. TAB offers a range of automated and semi-automated orbital wrappers in several sizes to suit nearly any pallet wrapping requirements.
Retail sales off to a good start in 2023?
If you have read the latest PLASTICS Size and Impact report, chances are you’ve learned that 89% of plastic products ended up in the personal consumption column. Given that two-thirds of the U.S. gross domestic product (GDP) is personal consumption expenditures, strong consumer spending data are greeted with optimism in the plastics industry. According to the advanced retail sales estimates by the U.S. Census Bureau for January of 2023, U.S. retail sales rose by 3.0% from December and 6.4% from a year earlier. Retail sales in all business categories, except for gasoline stations which had zero growth, increased in January. Department store sales increased the most by 17.5% followed by food services and drinking locales which rose by 7.2%. The strong increased sales in these business categories including motor vehicle and parts dealers, furniture stores, and electronics and appliances stores, could increase plastics shipments as inventories are replenished. This, however, hinges on the retailer’s inventories-to-sales ratio. The retailers’ amount of inventory relative to the number of sales was 1.26 in December, according to the U.S. Census Bureau. While this ratio has been increasing throughout 2022, prior to the COVID-19 recession it stayed above 1.40. Some factors to consider Monthly data tend to be noisy or have high variability—not an indication of a trend. U.S. retail sales estimates are reported in nominal terms or without adjusting for inflation. The Consumer Price Index was up 0.5% in January. Headline inflation was 6.4% in January – negligibly lower from 6.5% in December. In real terms, or adjusted for inflation, the retail sales growth in January is lower than the nominal estimates. One possible implication of robust consumer spending during an inflationary environment is higher consumer debt. Consumer loans consisting of credit cards and other revolving credit at all commercial banks rose $14.7 billion in January from December. It was a 16.8% increase from a year earlier. Debt-driven growth has limits and could be problematic during an economic slowdown. A weaker labor market, although not a current issue but likely during a low-growth economic environment, could generate higher unemployment rates and negatively affect household personal income. Cautiously optimistic If the economy continues to stay strong, and consumers remain engaged, plastic product shipments could increase as plastics and plastic products are part of household consumption. However, with the U.S. economic outlook continuing to evolve, a single data point does not reflect an underlying growth momentum in the economy. The U.S. economy is adjusting from a robust 5.9% post-COVID-19 growth rate in 2021 to long-run sustainable growth. The likelihood that the U.S. will grow below 2022’s 2.1% GDP growth remains. The First Quarter 2023 Survey of Professional Forecasters of the Federal Reserve Bank of Philadelphia shares this view.