EasyHeat Snow Melt System prevents dangerous ice dams and icicle formations on roofs
Although winter weather evokes images of warm fires, icy wonderlands, and snowball fights, it can also be highly destructive to roofs. Ice accumulation on the edge of roofs, also known as ice dams, can create a blizzard of problems for property owners, from minor inconveniences to severe structural damages. If left untreated, water from melting ice migrates and accumulates, which can cause leaks, mold growth, structural damage, and, in extreme cases, total roof collapse. The melted water then refreezes as temperatures drop, restarting the cycle again. EasyHeat, an Emerson brand, is helping building owners avoid costly problems with its RG Trace Cable De-Icing System. Simple and inexpensive, the RG Trace Cable De-Icing System includes everything necessary for a complete, hassle-free installation: Cut-to-length RG Trace heating cables, delivering 12 watts per foot output needed to accommodate larger commercial gutters and downspouts; EasyHeat Controls to sense both moisture and temperature, optimizing power consumption; Downspout hangers, power connection kits, and end-seals are necessary to complete the system safely. Being self-regulating, EasyHeat RG Trace Cables automatically varies its heat output as temperature changes. The cable’s outer jacket is both waterproof and UV resistant to withstand harsh weather conditions for years, while a tinned copper braid installed over two protective inner jackets provides a continuous ground path. EasyHeat RG Trace Cable De-Icing System is available on reels up to 1,000 feet for cut-to-length convenience in the field. It is suitable for use on asphalt or wood shingles, metal roofing, synthetic rubber, thermoplastic, modified bitumen (“membrane”), and virtually every other type of roofing material. AVOID REPAIR COSTS Repairing a roof is expensive. Even a minor repair typically costs several thousand dollars. Larger repairs or work on membrane, slate, or metal roofs run exponentially higher. Industry estimates put roof replacement on a 10,000-square-foot commercial building at approximately $70,000. By safeguarding the roof line, gutter, and downspouts of buildings from damaging ice and snow accumulation, the EasyHeat RG Trace Cable De-Icing System is an investment that pays dividends every winter, year after year. ICICLE DANGERS As if ice dams aren’t enough to deal with in the winter, another danger often hangs over our heads: large icicles can fall from multi-story buildings, causing lacerations, broken bones, head trauma, or worse. Icicles have also been known to shatter the windows of cars parked nearby when they’ve broken free. Icicles are visual evidence of ice dam formation and are the primary cause of leaky and overloaded roofs. EasyHeat RG Trace Cable Systems prevent icicles from forming, providing protection to property and people. EasyHeat RG Trace Cables are UL and CSA-approved for roof application to existing structures and new construction.
Vacuum Barrier Corporation demonstrates high-speed Liquid Nitrogen Dosing System at Pack Expo
Among other benefits, the company’s new NITRODOSE® G3 SERVODOSER® can adjust liquid nitrogen flow rate without nozzle changeover Vacuum Barrier Corporation will demonstrate its newest high-speed liquid nitrogen dosing system at Pack Expo, November 3-6 in Chicago. At Booth C-2516, the company will display its NITRODOSE® G3 SERVODOSER®, whose differentiators include adjusting the flow rate during discrete and continuous dispensing without changing nozzles. An advanced dosing system designed for fast, precise delivery of low-pressure liquid nitrogen in beverage applications, the NITRODOSE® G3 SERVODOSER® allows manufacturers to adapt to their production needs without downtime. The seamlessly integrated system can handle up to 2,000 containers per minute (CPM) while offering exemplary dosing control. The NITRODOSE® system is used for non-carbonated beverages in plastic bottles or aluminum cans, where it adds rigidity to enhance structural integrity and durability. Equipped with a seven-inch color touchscreen for intuitive operation, the NITRODOSE® G3 SERVODOSER® can deliver dosing durations as brief as four milliseconds and offers an accuracy of approximately +/-1% of dose weight. The system also offers Clean in Place (CIP) protection, with an automatic cover that prevents moisture from entering the dosing head during the process, eliminating potential freeze-ups. The nozzle is designed to withstand high-pressure washdowns or harsh chemical cleanups. “The NITRODOSE® G3 SERVODOSER® represents a significant advancement in liquid nitrogen dosing technology,” said Jim Fallon, International Sales Manager at Vacuum Barrier Corporation. “This system not only meets the high demands of beverage production but also offers unparalleled flexibility and efficiency.
Automated Micro-Fulfillment Centers (MFCs) market needs to overcome challenges to reach forecast $3.5bn by 2030
Market challenges post-Covid – including rising living costs, project delays and bottlenecks – will need to be overcome in order for the sector to flourish. Opportunities for the automated Micro-Fulfillment Center (MFC) market are growing substantially over time due to the rising demand for shorter delivery times. Providing vendors address the barriers to adoption, the MFC market is projected to grow at a CAGR of 65% from 2023 to 2030, reaching over $3.5 billion annually by 2030. According to the latest report from Interact Analysis, the market for automated micro-fulfillment centers (MFCs) has witnessed a series of challenges to adoption. However, the market opportunity remains high. To reach widespread adoption, several barriers need to be overcome. Assuming these barriers are overcome, Interact Analysis expects the market could grow to an annual revenue of $3.5 billion by 2030. Nascent stages of growth Despite initially high expectations, deploying automated MFCs has faced several challenges that fit into two categories: productivity inhibitors and hidden costs. Productivity inhibitors include integrating manually picked items, with those selected by automation proving inefficient, reducing overall system throughput. Advancements in manual in-store fulfillment software have also narrowed the ROI gap, diminishing the appeal of automated solutions. Additionally, macroeconomic factors, such as rising living costs, have also encouraged consumers to favor in-store shopping over delivery services, further dampening demand. Furthermore, hidden costs like construction delays and process refinements – along with productivity inhibitors like bottlenecks in the consolidation of manually picked items and MFC replenishment – have also negatively impacted ROI, making the adoption of automated MFCs less attractive. These barriers to adoption must first be addressed. If they aren’t, the number of MFC deployments will be lower than expected. Addressing the barriers to adoption As part of the research process, Interact Analysis identified several key strategies MFC vendors should adopt to address the previously mentioned barriers to adoption. These include sophisticated fulfillment software, flexible and scalable automation solutions, effective pricing models, and many others. To address the barriers to adoption discussed above, vendors must be able to provide expansive fulfillment software. Online grocery fulfillment is complex and involves the processing of orders, quickly. Automated MFC’s offer the capability to integrate hardware, software, and human labor to solve these logistical challenges efficiently. Flexibility and scalability are also key. Automation solution providers must be able to provide solutions that cater to different facility sizes while ensuring that they enhance the ROI for retailers. The level of complexity of the solutions must also be considered. Retailers want to be able to install the solution without the need to spend time and money training workers. Many automation providers have successfully done this by having user-friendly interfaces installed on the technology. What does the future hold for MFCs? Overall, the market for Automated Micro-Fulfillment Centers (MFCs) is projected to experience significant growth, with a forecast compound annual growth rate (CAGR) of 65% from 2023 to 2030, reaching a market size exceeding $3.5 billion annually by 2030. In 2024 alone, Interact Analysis predicts that grocers will spend $18.5 billion on store labor for online order picking. By comparison, the total warehousing sector will spend ~$180 billion on labor, meaning that grocery in-store fulfillment labor cost equates to 10% of the total warehouse labor costs. The market is witnessing a bifurcation, with smaller sites for convenience orders and larger sites for weekly shop orders. As a result, technologies such as mobile AS/RS, shuttle AS/RS, and ultra-high-density storage systems are expected to play a significant role in fulfilling weekly shop orders, while nanofulfillment solutions are primarily going to be used in the fulfillment of convenience orders. Labor is generally still being used for manual in-store picking but the total addressable market for MFCs through localized fulfillment is increasing. Overall, the e-commerce market value for localized fulfillment is expected to increase from $1.9bn in 2023 to $4.4bn in 2030. This is mainly driven by the grocery segment but also other verticals such as healthcare and general merchandise due to the demand for shorter delivery times. Rowan Stott, Research Analyst at Interact Analysis, comments: “The market is in its early stages of growth, with several barriers to adoption in the MFC industry that haven’t been addressed yet by vendors. We believe that addressing these will be the most important factor in determining future growth. “Overall, the automated MFC market is poised for substantial growth, driven by the increasing demand for localized fulfillment and advancements in automation technologies. As major retailers continue to invest in these solutions, the market is set to rapidly expand, offering significant opportunities for vendors and stakeholders in the industry.” About the report Over the years, we’ve developed and refined our view of what micro-fulfillment is and how to define it. We’ve come to the conclusion that micro-fulfillment is less about the size of the facility, but rather more about the radius of delivery. As such, the scope of this report is constrained by delivery radius, rather than facility size. In addition to providing a wealth of granular market data, this report will also explore what the biggest barriers limiting the uptake of micro-fulfillment centers, along with the key attributes that retailers are looking for when selecting an automation partner.
Summer slowdown hits in July 2024 with 138 new Industrial Manufacturing Planned Industrial Projects
SalesLeads has released the July 2024 results for the new planned capital project spending report for the Industrial Manufacturing industry. The Firm tracks North American planned industrial capital project activity, including facility expansions, new plant construction, and significant equipment modernization projects. Research confirms 138 new projects, compared to 164 in June. The following are selected highlights of the new Industrial Manufacturing industry construction news. Industrial Manufacturing – By Project Type Manufacturing/Production Facilities – 121 New Projects Distribution and Industrial Warehouse – 73 New Projects Industrial Manufacturing – By Project Scope/Activity New Construction – 54 New Projects Expansion – 36 New Projects Renovations/Equipment Upgrades – 54 New Projects Plant Closings – 12 New Projects Industrial Manufacturing – By Project Location (Top 10 States) Texas – 11 Ohio – 9 Indiana – 8 Illinois – 7 Michigan – 7 Pennsylvania – 7 California – 6 Georgia – 6 Massachusetts – 6 Ontario – 6 Largest Planned Project During the month of July, our research team identified 27 new Industrial Manufacturing facility construction projects with an estimated value of $100 million or more. The largest project is owned by Substrate, Inc., which plans to invest $108 billion in constructing a three million-square-foot manufacturing complex in BRYAN, TX. Substrate is currently seeking approval for the project. Top 10 Tracked Industrial Manufacturing Projects MISSOURI: A federal agency plans to invest $3 billion to expand its nuclear weapon component manufacturing complex in KANSAS CITY, MO, by 2.5 million SF. Construction will occur in multiple phases, with the completion of the 1st phase slated for Summer 2026. TEXAS: A federal agency plans to invest $1.4 billion in constructing a semiconductor manufacturing and office campus at the University of Texas in AUSTIN, TX. They are currently seeking approval for the project, which will occur in two phases. VIRGINIA: Industrial wire and cable MFR. plans to invest $681 million in constructing a 750,000 SF manufacturing and warehouse facility at 1213 Victory Blvd. in CHESAPEAKE, VA. Construction is expected to start in early 2025 and complete in early 2028. OKLAHOMA: Solar panel component MFR. plans to invest $620 million in constructing a manufacturing facility at Tulsa International Airport in TULSA, OK. They are currently seeking approval for the project. Construction is expected to start in late 2024, with completion slated for 2026. CALIFORNIA: A steel fabrication company plans to invest $540 million to construct a 551,000-square-foot manufacturing and warehouse complex on Sopp Rd. in MOJAVE, CA. They are currently seeking approval for the project. GEORGIA: Tire Manufacturing Company is considering investing $500 million to construct a manufacturing facility and is seeking a site in Georgia. Watch SalesLeads for updates. MICHIGAN: Automotive MFR. plans to invest $500 million for the renovation and equipment upgrades on their manufacturing facility at 920 Townsend St. in LANSING, MI. They are currently seeking approval for the project. KENTUCKY: Automotive MFR. is planning to invest $400 million in constructing a manufacturing facility in SHELBYVILLE, KY, and is seeking approval for the project. NORTH CAROLINA: Medical device MFR. plans to invest $400 million in constructing a 550,000 SF manufacturing, warehouse, office, and training campus at 1911 Old Creek Road in GREENVILLE, NC. Construction is expected to start in Fall 2024 and be completed in late 2026. ILLINOIS: Automotive mfr. plans to invest $334 million in renovation and equipment upgrades at its manufacturing facility in BELVIDERE, IL. It is currently seeking approval for the project. About Industrial SalesLeads, Inc. Since 1959, Industrial SalesLeads, based in Jacksonville, FL, is a leader in delivering industrial capital project intelligence and prospecting services for sales and marketing teams to ensure a predictable and scalable pipeline. Our Industrial Market Intelligence, IMI, identifies timely insights on companies planning significant capital investments such as new construction, expansion, relocation, equipment modernization, and plant closings in industrial facilities. The Outsourced Prospecting Services, an extension to your sales team, is designed to drive growth with qualified meetings and appointments for your internal sales team. Visit us at salesleadsinc.com.
NORD Powers Automation with modular solutions for over 100 diverse industries
NORD offers a wide selection of gear units, electric motors, and drive electronics that work in unison to deliver efficient, reliable automation. NORD DRIVESYSTEMS delivers reliable, high efficiency automation solutions to a wide range of industries. Their modular product portfolio of over 20,000,000 standard components includes gear units, electric motors, and electronic control products that offer versatility and flexibility for easy adaptation to application requirements. NORD supports the post and parcel industry with high-efficiency drive solutions optimized for reliable, low-maintenance operation. Standardized LogiDrive complete drive solutions are often selected for these applications as they provide a gear unit, motor, and variable frequency drive that can be configured to meet precise specifications. Their modular design incorporates Plug-and-Play technology for easy installation and enables all components of the drive to be individually serviced, minimizing maintenance, downtime, and repair costs. Sorters, belt conveyors, curved conveyors, and lifters employ two-stage NORDBLOC.1 helical bevel gear units paired with IE4 or IE5+ permanent magnet synchronous motors and NORDAC LINK variable frequency drives, while merger applications use UNICASE helical inline gear units to accommodate their particularly high dynamics and speeds. Both compact solutions provide high-efficiency, fast ramp times, smooth automation, long service life, and quiet operation. Baggage handling systems often incorporate hundreds of gear motors that work together to efficiently move baggage from one end of the airport to the other. They must be precise, reliable, and customizable with sophisticated electronic controls to ensure the highest level of performance and energy efficiency. With high quality drive systems that combine gear motors with integrated distributed controls, NORD DRIVESYSTEMS provides both a reliable and cost-effective solution that meets the special requirements of the industry. These solutions typically consist of UNICASE helical bevel gear units or two-stage NORDBLOC.1 helical bevel gear units paired with high efficiency IE3 or IE5+ motors and NORDAC FLEX variable frequency drives. The decentralized modular design is beneficial for maintenance while M12 quick disconnect receptables simplify the installation process and cut down on complicated wiring systems. Each NORD motor frame size has several available brake sizes, a multitude of options, and integrated dynamic brake control for rapid starting and stopping of the conveyors as baggage travels through the system. Additionally, their brake motors with distributed control AC drives have the brake rectifier integrated directly into the drive, eliminating the need for standard brake rectifiers and associated brake control relay circuits. When it comes to the packaging industry, continuous running of automation systems is a high priority. All technology and drives must be well-balanced and have a high level of stability to meet production goals. For bottling plants that require multiple systems for preparation, filling, and packaging, NORD offers UNICASE worm gear units, UNIVERSAL SI worm gear units, and UNIVERSAL SMI worm gear units paired with NORDAC PRO SK 500P variable frequency drives. These centralized VFDs enable precise adjustment of speeds to avoid faults from bottles falling over during conveyance. They also deliver the high speeds and precision control required during the sealing process. An integrated multi-protocol Ethernet interface allows for remote maintenance tools, control, and online inspection of the entire system to check for faults and evaluate data from all drives in the plant. The food and beverage industry has a wide range of machines that perform specific automated tasks such as food separators, belt coating systems, and pipes that pump liquid pastes into mixers. NORD delivers robust drive technology for these specialized systems and adheres to strict hygiene standards with options including food-grade lubrication, stainless steel shafts, IP69K-rated washdown protection, and more. Their UNICASE helical bevel gear motors deliver efficient, reliable automation for separators and belt systems with durable, wear-free gear teeth, high axial and radial load capacities, and low maintenance for reduced downtime. NORDBLOC.1 helical inline gear units are an ideal solution when it comes to pump applications thanks to their large bearings that provide exceptional strength, durability, and minimal wear from radial and axial forces. For food and beverage applications that require electronic controls, NORD offers NORDAC ON/ON+ variable frequency drives with integrated multi-protocol Ethernet interface for easy integration into modern automation systems. Their housings are made from robust aluminum alloy with an IP protection class up to IP66, making it suitable for harsh environmental conditions. These drives can additionally be operated in temperature ranges from -22°F (-30°C) to +104°F (+40°C), making them ideal for both deep-freeze and high-heat applications. With their widespread industry knowledge, application expertise, and global sales and technical support, NORD DRIVESYSTEMS delivers complete drive solutions from a single source configured to meet the most specialized of automation system needs.
New Industrial Manufacturing projects third month in a row of growth with 164 new projects for June 2024
Industrial SalesLeads announced the June 2024 results for the new planned capital project spending report for the Industrial Manufacturing industry. The Firm tracks North American planned industrial capital project activity, including facility expansions, new plant construction, and significant equipment modernization projects. Research confirms 164 new projects compared to 147 in May and 110 in April. The following are selected highlights of the new Industrial Manufacturing industry construction news. Industrial Manufacturing – By Project Type Manufacturing/Production Facilities – 148 New Projects Distribution and Industrial Warehouse – 98 New Projects Industrial Manufacturing – By Project Scope/Activity New Construction – 45 New Projects Expansion – 58 New Projects Renovations/Equipment Upgrades – 67 New Projects Plant Closings – 17 New Projects Industrial Manufacturing – By Project Location (Top 10 States) Indiana – 13 Ohio – 11 Tennessee – 10 North Carolina – 9 Ontario – 8 Florida – 7 California – 6 Georgia – 6 Illinois – 6 Texas – 5 Largest Planned Project In June, our research team identified 11 new industrial manufacturing facility construction projects with an estimated $100 million or more value. The largest project is owned by Eli Lilly & Company, which plans to invest $5 billion to expand its processing facility in LEBANON, IN. They are currently seeking approval for the project. Completion is slated for 2028. Top 10 Tracked Industrial Manufacturing Projects MISSISSIPPI: EV battery MFR. is planning to invest $2 billion in constructing a manufacturing facility in MARSHALL COUNTY, MS. They have recently received approval for the project. Completion is slated for 2027. NORTH CAROLINA: A pharmaceutical company is planning to invest $1.5 billion in expanding its processing facility in CLAYTON, NC, and is currently seeking approval for the project. ALABAMA: Automotive MFR. plans to invest $282 million to expand its manufacturing facility in Huntsville, AL, and is seeking approval for the project. QUEBEC: Trailer MFR. plans to invest $170 million in its manufacturing facility’s expansion, renovation, and equipment upgrades in SAINT-GEORGES, QC. The company is currently seeking approval for the project. FLORIDA: Aircraft Manufacturing Company plans to invest $135 million in constructing a laboratory, manufacturing, and testing facility in Jacksonville, FL. They are currently seeking approval for the project. TEXAS: A steel company is planning to invest $110 million in renovations and equipment upgrades at its manufacturing facility in BAYTOWN, TX, and is seeking approval for the project. NEW YORK: A pharmaceutical company plans to invest $106 million in a 43,000 SF expansion, renovations, and equipment upgrades at its processing and warehouse facility in Rochester, NY. It is currently seeking approval for the project. KENTUCKY: An aluminum product manufacturer plans to invest $85 million to expand its manufacturing facility in HENDERSON, KY, by 80,000 SF. They recently received approval for the project, slated for completion in 2026. WISCONSIN: A biotechnology company plans to invest $75 million in a 50,000 SF expansion and equipment upgrades at its processing facility in MILWAUKEE, WI. The company is currently seeking approval for the project. Construction is expected to start in Summer 2024 and be completed in Summer 2026. MISSISSIPPI: A defense technology company plans to invest $75 million to expand its manufacturing facility in MCHENRY, MS. They have recently received approval for the project. About Industrial SalesLeads, Inc. Since 1959, Industrial SalesLeads, based in Jacksonville, FL, is a leader in delivering industrial capital project intelligence and prospecting services for sales and marketing teams to ensure a predictable and scalable pipeline. Our Industrial Market Intelligence, IMI, identifies timely insights on companies planning significant capital investments such as new construction, expansion, relocation, equipment modernization, and plant closings in industrial facilities. The Outsourced Prospecting Services, an extension to your sales team, is designed to drive growth with qualified meetings and appointments for your internal sales team. Visit us at salesleadsinc.com.
Robroy Industries® announces the hiring of Geoff Twietmeyer as Robroy Enclosures™ General Manager
Robroy Industries® Enclosures Division has appointed Geoff Twietmeyer as General Manager. Mr. Twietmeyer holds an MS degree in Engineering Management from Western Michigan University and a BS in Aerospace Engineering from Trine University. His diverse professional experience includes service as a partner at LeaderWork, a leadership development firm; senior vice president of Engineering and Operations at Michigan Spring and Stamping, a Tier 1 automotive company; engineering and IT Manager at Fisen Corporation, a manufacturer in the HVAC industry; and Global Director of Engineering at GHSP, a supplier of mechanical and electromechanical systems for Tier 1 Automotive. “Geoff Twietmeyer provides the breadth and depth of leadership that has been a hallmark of Robroy Enclosures for more than 60 years,” says Craig Mitchell, President of Robroy Enclosures. “As a total solutions provider for our customers, Geoff’s wide-ranging expertise is critical to our ability to meet the many and highly specific application demands of the marketplace and to keep our operational facilities performing at peak efficiency.” Mr. Twietmeyer is very active in volunteer and leadership work. He is a founding member of the Manufacturing Engineering Partnership Program for Coopersville Area Public Schools. He has been a Trustee on the Coopersville Area Public Schools Board of Education since 2018. He has been married for 28 years and has three children. He loves the outdoors and traveling with his family. Through its two brands, Stahlin® and AttaBox®, Robroy Industries Enclosures Division offers the most extensive selection of non-metallic enclosures available for meeting the needs of diverse industries, interior and exterior applications, appealing aesthetics, and physical property performance standards, including NEMA 4X and NEMA 6P integrity. Stahlin Enclosures is known for its fiberglass enclosure line, delivering time and labor-saving solutions, non-stop innovation, and superior product performance. AttaBox Enclosures manufactures high-performing polycarbonate electrical and industrial enclosures, leading the way in providing application-specific solutions for installations within continuously demanding environments. Robroy Industries Enclosures Division is a subsidiary of Robroy Industries, which has been serving the electrical products marketplace under one family ownership since 1905.
New Hikvision 4MP Panoramic Turret Camera: Smart monitoring with great flexibility
Hikvision, a manufacturer and supplier of security products and solutions that deliver the ideal combination of high performance and extreme value, introduces its latest innovation: the 4 MP Panoramic Turret Camera, designed to elevate surveillance with its smart monitoring capabilities and flexible installation. It takes the functionality of two turret cameras and merges them into one effective, high-performance panoramic camera. “Our new 4MP Panoramic Turret Camera sets a new standard in surveillance technology. It combines the functionality of two cameras into one, providing superior image quality and advanced features at a great price-performance ratio,” said John Xiao, Vice President of Marketing, Hikvision USA. “This product is perfect for those who need comprehensive security solutions without the complexity of multiple devices.” This state-of-the-art camera offers a 180-degree horizontal field of view, effectively doubling the surveillance area with just one cable and one IP address. Utilizing Hikvision’s advanced image fusion technology, it minimizes distortions through precise image stitching to provide a natural panoramic view. Enhanced by AcuSense technology, it accurately filters human and vehicle alarms, ensuring the utmost protection for valuable assets. 2-in-1 Combination: Great Price-Performance Ratio with Add-On Features The Hikvision 4MP Panoramic Turret Camera integrates the functions of two Hikvision AcuSense Turret Cameras into a single, efficient form factor. Its enhanced capabilities include a 180-degree field of view and built-in two-way audio, offering unparalleled detail with a flat view that reduces curvature for enhanced imaging details. Added features include: Excellent low-light performance powered by DarkFighter technology. One seamless image covering all scenes monitored by the camera. Clear imaging even in strong backlight due to 120 dB true WDR technology. Focuses on human and vehicle target classification based on deep learning. Active strobe light and audio alarm to deter intruders. Real-time security via built-in two-way audio. Water and dust resistant (IP67). The new Hikvision 4MP Panoramic Turret Camera is an essential addition for anyone seeking efficient and high-quality surveillance solutions. With its innovative features and reliable performance, it ensures comprehensive coverage and enhanced security.
Crown USA fined over $98k that contributed to a 37-year-old technicians death
A U.S. Department of Labor workplace safety investigation has found a Woodbury plastic and resin manufacturer could have prevented a 37-year-old employee from suffering fatal injuries by following required safety rules designed to keep machines from starting up during maintenance. Investigators with the department’s Occupational Safety and Health Administration learned the maintenance technician at Crown USA Inc. was crushed inside an unlocked hooding palletizer while servicing the machine. “Employers must understand federal workplace safety regulations exist to help prevent tragedies like the one that occurred at Crown USA Inc.,” said OSHA Area Director Jeffery Stawowy in Atlanta-West. “OSHA is available to answer employers’ questions and to help them understand their obligations. We can also provide employers resources for identifying hazards in their workplaces and developing safety programs.” OSHA determined the company violated federal regulations by: Failing to use adequate machine guarding to protect employees from struck-by and crushed-by hazards. Failing to train employees on energy control procedures and maintain training records. Failing to conduct inspections of energy control procedures. Exposing workers to serious respiratory hazards by not protecting them from accumulations of airborne particles of powdered pigment and other types of dust throughout the facility. Not providing personal protective equipment that prevents eye and skin irritation. Failing to label containers properly according to hazardous communication standards. Crown USA received eight serious and six other-than-serious violations. The company faces $98,699 in proposed OSHA penalties. The agency provides information on lockout/tagout and other machine safety procedures to educate employers on how to protect workers from potential equipment hazards. Founded in 1994, Crown USA Inc. supplies and manufactures roadway paint and pavement marking materials at its headquarters in Columbus. The company has 15 business days from receipt of its citations and penalties to comply, request an informal conference with OSHA’s area director, or contest the findings before the independent Occupational Safety and Health Review Commission
Nucor acquired manufacturer of high-performance commercial doors
Nucor Corporation announced it has agreed to acquire Rytec Corporation, a manufacturer and seller of high-speed, high-performance commercial doors. The all-cash transaction is valued at $565 million, which represents approximately 12.5x Rytec’s estimated 2024 EBITDA. With over 300 teammates operating out of two manufacturing facilities in Wisconsin, Rytec is widely considered to be the pre-eminent brand for high-performance commercial doors. “Rytec is a leader in high-performance commercial doors and serves several growing end-user markets. This acquisition further executes our strategy to expand beyond our core steelmaking businesses into related downstream businesses. Adding high-performance doors will create cross-selling opportunities with other Nucor businesses and greatly expand Nucor’s product portfolio serving the commercial arena,” said Leon Topalian, Chair, President and Chief Executive Officer of Nucor. “Rytec has a strong cultural fit with Nucor, and we are excited to welcome the Rytec teammates to the Nucor family.” Rytec produces high-speed Spiral® rigid rolling doors for warehouses, manufacturing facilities, auto dealerships, and parking garages, as well as durable fabric doors for cold storage/food and beverage, manufacturing, and clean room applications. The company has a strong focus on product development and has invested significantly in technology and automation to improve quality, increase efficiency, and enhance safety. “We are excited to work with the incredible team at Rytec. Their products are a natural platform for expanding Nucor’s overhead door product suite. Rytec has established itself as the premier brand in high-performance commercial doors, with a strong reputation for quality and best-in-class customer service. The combination of Rytec with C.H.I. Overhead Doors will create an overhead door platform that will deliver superior product breadth and solutions to Nucor’s commercial customers,” said Chad Utermark, Executive Vice President of New Markets and Innovation for Nucor.
Pettibone Celebrates 75th anniversary of Cary-Lift
Pettibone Traverse/Lift, LLC is celebrating the 75th anniversary of the Cary-Lift, which became the world’s first forward-reaching, rough-terrain material handler upon its invention by Phil LaTendresse in 1949. Shortly after its origin, the Cary-Lift product line was acquired by Pettibone, and it remains an industry-leading solution for pipe, pole and log handling to this day. The inventor’s grandson, also named Phil LaTendresse, is currently Pettibone’s director of engineering and product support. “A local sawmill owner was looking for a better solution for unloading logs, and that’s when my grandfather came up with the concept of being able to reach forward with a forklift, which inspired the first prototype Cary-Lift,” said LaTendresse. “He built about 13 machines before selling the business to Pettibone Mulliken Corporation.” The Pettibone Cary-Lift provides distinct design advantages over wheel loaders and other tools often used to move pipe, poles or similar materials, making the machine a popular choice for worksites all around the world. The unique Cary-Lift overhead lift arm design gives the operator full front visibility, and its solid steel body frame allows the machine to take full loads into sharp turns without sacrificing stability. “I see the future of the Cary-Lift as evolving, just like it always has,” said LaTendresse. “The first machines were in forestry. We evolved into pipe and pole handling. And we’re looking ahead toward diesel-electric hybrids and new applications, trying to find that next new niche.”
Avid Solutions marks significant growth in green hydrogen and decarbonization
Avid Solutions, selected as the preferred delivery partner for hydrogen solutions by Rockwell Automation, has recorded exceptional revenue growth and expanded its team to meet the rising demand for innovative solutions in low-carbon emissions. Avid Solutions, a Gold Rockwell Automation System Integrator Partner specializing in process expertise and digitally-enabled solutions, today announced significant growth in demand for the company’s decarbonization and green hydrogen (H2) services. Avid Solutions, having been named the preferred delivery partner for hydrogen solutions by Rockwell Automation, has expanded its team by 35 members in the past year to meet the increasing interest for sustainable energy projects. Avid Solutions’ contributions to low-carbon emission initiatives have been marked by a series of achievements. The company was named the preferred green hydrogen delivery partner for Rockwell Automation after supporting decarbonization projects with control system integration, front-end engineering, PlantPAx implementation and standardization of liquefactions systems. Avid Solutions was also a nominee for an innovation award at the Rockwell Automation Partner Network Conference, based on their work in the hydrogen sector. “We are seeing many original equipment manufacturers (OEMs), process licensors, and producers entering the green H2 economy. They need expertise to scale, as well as speed to market entry,” said Tom O’Reilly, vice president, of sustainability, at Rockwell Automation. “With more than three decades of expertise in the process industries and helping OEMs scale, Avid Solutions is uniquely suited to help new green H2 clients implement best-in-class technology and ensure their business needs are met.” Rockwell Automation collaborates closely with Avid Solutions to address eco-friendly hydrogen manufacturing initiatives through the delivery of specialized services, including H2 liquefaction and turnkey plant automation using Rockwell Automation PlantPAx. Avid has supported projects across various sectors, including electrolyzer OEMs, H2 liquefaction licensors, and compressor OEMs. Avid engineers are actively involved in several ongoing projects, including an initiative in Texas aimed at delivering 45 tons of green hydrogen per day. These projects have led to record revenue and significant growth in the company’s Texas and Georgia offices, with the Brazilian team doubling in size to meet the needs of clients in the sustainability sector. “This growth and recognition underscore our efforts in shaping a cleaner, greener future,” said Gordon Bordelon, vice president, operations and technology, Avid Solutions. “The emergence of the hydrogen economy opens up exciting avenues in industrial manufacturing, power generation, and mobility. For producers looking to seize these opportunities, it’s important to partner with seasoned experts who can harness advanced technologies and confidently manage risks.” “We are located in one of the seven Regional Clean Hydrogen Hubs (H2Hubs) selected through the Bipartisan Infrastructure Law (BIL), and we are actively involved in most of them.” said Avid Solutions Vice President, Sales and Marketing Mike Kiehl. “Avid Solutions continues to deepen relationships with engineering, procurement, and construction (EPC) firms in the industry and solidify our position as a leader in decarbonization efforts. Our goals are to enable the production of 450 tons of green hydrogen per day by 2025 and 1,000 tons per day by 2030.”
Cyclonaire welcomes John Elliot as Business Development Manager – Cement Sector
Cyclonaire Corporation has announced the appointment of John Elliot as Business Development Manager – Cementitious Materials. Elliot assumes this critical role as Zach Turner, the current Business Development Manager – Cementitious Materials, will be departing. Zach Turner has graciously agreed to stay on through May 17th, working closely with John to allow for the successful transition of all key accounts and opportunities. Elliot brings significant expertise in business development, client relationship management, and market analysis. He has a proven track record of driving growth and delivering value to clients through innovative solutions and strategic initiatives. “We are excited to welcome John Elliot to the Cyclonaire team as our new Business Development Manager – Cement,” said Mike Colella, Vice President Sales and Marketing at Cyclonaire Corporation. “His extensive experience and deep understanding of Bulk Material Handling will be instrumental in expanding our market presence and strengthening relationships with our valued clients.” In his role, Mr. Elliot will be responsible for identifying new business opportunities, fostering strategic partnerships, and managing growth in the Cement Sector. His leadership and industry knowledge will play a vital role in driving Cyclonaire’s position as a trusted partner in the cement sector. “I am thrilled to join Cyclonaire and contribute to the company’s continued success in the cement industry,” said John Elliot. “I look forward to working closely with the talented team at Cyclonaire to capitalize on new opportunities, exceed customer expectations, and continue to drive sustainable growth.” “We extend our gratitude to Zach Turner for his dedication and contributions to Cyclonaire and wish him all the best in his future endeavors,” added Mike Colella.
Haver & Boecker Niagara appoints new Marketing Director and Marketing Coordinator
Company Expands Global Marketing Organization with Strategic Appointments Haver & Boecker Niagara, a provider of screening, pelletizing, and mineral processing plants and systems for the mining, aggregate, and industrial mineral industries, has announced the appointment of Julie Andras as director of marketing and Julie Alguire as marketing coordinator. Andras brings more than 30 years of marketing experience to the director role, including 11 years in the mineral processing industry. Prior to joining Haver & Boecker Niagara, she led the global marketing initiatives for a large international equipment manufacturer. Stepping into her new role, Andras brings a wealth of industry experience that equips her to understand the unique challenges and opportunities of Haver and Boecker Niagara’s customers. Her responsibilities will entail developing and delivering the company’s strategic marketing initiatives globally. “Haver & Boecker Niagara has a longstanding reputation for delivering high-quality, innovative solutions to customers,” Andras said. “I am thrilled to work with a team of talented professionals to build on this legacy. There are so many opportunities to partner with our customers and contribute to their success. This is going to be an amazing journey.” Alguire will lend her expertise to the company’s sales and marketing initiatives in North America and Australia. As marketing coordinator, she will also work in conjunction with Haver & Boecker Niagara’s global marketing network to build brand recognition and foster continued growth. Prior to joining Haver & Boecker Niagara, Alguire worked at a leading Canadian publishing company where she oversaw global marketing initiatives for nearly 30 years. Her science and environmental studies background uniquely equips her to inform and educate customers about the company’s services and solutions. “I’m eager to work with the team to advance the success of Haver & Boecker Niagara while finding new ways to serve our customers,” said Alguire. “My primary objective is to assist in the long-term development of marketing strategies that will allow them to make the best decisions for their operations.” Karen Thompson, the president of Haver & Boecker Niagara’s North American and Australian operations, emphasized that these new hires will enable the company to educate the market on strategies that strengthen productivity and increase profits. “These appointments represent the addition of a phenomenal asset to our organization,” Thompson said. “Both Julie Andras and Julie Alguire bring unique areas of expertise that will help us deepen relationships with our customers and continue to grow their business, and ours, globally.”
Bobcat showcases newly available worksite solutions at World of Concrete 2024
Booth to feature company’s latest machines to maximize profitability and productivity for concrete professionals From battery-powered equipment to portable power solutions, and light compaction to industry-leading concrete attachments, Bobcat Company is showcasing its vast lineup at World of Concrete 2024. Located in booth C5347 in the Central Hall, the Bobcat booth will feature solutions for concrete customers’ toughest jobs and most challenging worksites. Booth highlights include: Bobcat Rebranded Portable Power Lineup The exhibit will showcase the newly rebranded portable power lineup from Bobcat. In 2023, the company announced its global brand strategy to expand its product offering under the Bobcat name, giving customers more options for their worksite needs. Products at the show will include the PA185v portable air compressor and PG25 portable generator. E40 Compact Excavator – Latest Addition to the Bobcat Excavator Lineup Launched in September 2023, the Bobcat E40 compact excavator joins Bobcat’s impressive compact excavator lineup. With this machine, operators get high performance, fast cycle times, and optimal maneuverability with practical features and pricing to match. It’s a minimal tail swing excavator, with less than two inches of overhang and a standard long arm. The E40’s lift capacity is among the best in its class. It delivers an over-the-blade lift capacity and over-the-side lift capacity that competitors can only achieve – or come close to – with conventional tail swing models. The E40 is an ideal job site solution for those who demand leading performance and the maneuverability to complete challenging work in confined job sites. The E40 offers premium performance with simplified option packages and pricing to match. Features of the new E40 include: Powerful non-DPF, turbocharged Bobcat engine Standard long arm High lift capacity and powerful slewing performance Dual-flange track roller system for improved lift performance and a smoother ride Standard low-effort joysticks, LED lights, and integrated lift eye Extensive attachment versatility L95 – Most Powerful Compact Wheel Loader from Bobcat The Bobcat L95 provides exceptional material-handling capabilities with large bucket capacity, high lift height, swift travel speeds, and the maneuverability operators need to accomplish more. The L95’s compact size, tight turning radius, and Power Bob-Tach interface enhance the machines’ versatility, ensuring maximum performance and making it ideal for construction and concrete applications. With a standard bucket capacity of 1.2 cubic yards and 10.5 feet of lift height, the L95 excels at material handling. Its electronic hydrostatic transmission (E-HST) delivers easy direction changes, efficient acceleration, and low-effort speed control that helps operators tackle tough tasks on jobsites big and small. A powerful combination of the E-HST transmission and horsepower management automatically adjusts the loader’s drive system to maximize pushing and loading power. Additional Equipment and Solutions on Display Bobcat will also have the following equipment and solutions on display at the booth: MT100 mini track loader and new GPX bucket with greater capacity Platinum T76 compact track loader with a 96″ grader attachment and fully integrated TopCon laser receivers for on-grade accuracy every time S86 skid-steer loader with 84″ HD box blade with Trimble LR410 receiver E10e battery-electric excavator with HB280 hydraulic breaker attachment Light Compaction R68P rammer 50 forward plate compactor 50 reversible plat compactor TR75 trench roller Machine IQ telematics demonstration Bobcat collision warning and avoidance system
33,130 euros for the COURAGE Foundation for chronically ill children
DIEFFENBACHER collected donations during its 150th-anniversary celebrations DIEFFENBACHER welcomed numerous business partners to a festive stakeholder event in its specially prepared assembly hall to celebrate its 150th anniversary. In the run-up to the celebrations, DIEFFENBACHER requested that guests refrain from bringing gifts but instead donate to a good cause. The response was tremendous, raising 33,130 euros, which DIEFFENBACHER CEO Christian Dieffenbacher handed over to Petra Köllner-Kleinemeier and Saskia Walker from the COURAGE Foundation for chronically ill children at the Center for Pediatric and Adolescent Medicine at Heidelberg University Hospital. “The COURAGE Foundation is a cause close to our hearts and one that we’ve supported for many years,” says Christian Dieffenbacher. “After we sent out the invitations for our anniversary event in the summer, we were often asked about the topic of birthday presents. However, being able to celebrate our anniversary with all our guests was gift enough for us, so we came up with the idea of launching a fundraising appeal for COURAGE,” he states. The COURAGE Foundation aims to give chronically ill children and adolescents more quality and enjoyment of life beyond medical treatment during their hospital stay. It reinforces their courage, strength, confidence and support in fighting their disease. The donations collected by DIEFFENBACHER will help fund an annual two-week vacation camp in the Black Forest for dialysis patients and children and adolescents with kidney and liver transplants. Additionally, the COURAGE Foundation supports several other projects, including “Fit for School,” which aims to enable children to start school with friends of the same age without delays or learning deficits, and the children’s palliative care team in the Rhine-Neckar region. “On behalf of the foundation, I would like to thank DIEFFENBACHER for the donation initiative,” said Petra Köllner-Kleinemeier, Chairwoman of the COURAGE Foundation, during the check presentation on December 7, 2023 at the company’s headquarters in Eppingen, Germany. “I will pass on these thanks to our anniversary guests straight away,” added Dieffenbacher. “We didn’t expect to raise such a large sum of money. Once again, many thanks to all the donors.”
Episode 437: Warehouse construction and retrofitting with Jamie Dorland of Cadell Construction
In this episode of The New Warehouse podcast, Jamie Dorland, a seasoned construction executive at Caddell Construction, joins the show. In its 40th year, Caddell Construction is a diverse construction firm in multiple states, including Alabama, Arkansas, Florida, Georgia, and Arizona. The company specializes in three primary business units: international, governmental, and commercial projects, emphasizing warehouse and data center work in the commercial sector. This episode is particularly engaging as it marks the first time the podcast has delved into the construction aspect of warehouses, an essential component of the warehousing industry. Dorland’s insights shed light on the intricate relationship between construction and warehousing, making this a must-listen episode for industry professionals. The Evolution of Warehouse Construction Dorland highlights the dynamic nature of warehouse construction, emphasizing the increasing trend toward automation and the shift from new builds to retrofits. Dorland, leading the automation business unit at Caddell, emphasized the growing focus on retrofitting existing structures to incorporate advanced technologies. This trend reflects the industry’s response to evolving market demands and technological advancements. For instance, Dorland noted the European influence on warehouse construction, where going vertical has become a norm to maximize space utilization. “As the market continues to evolve with technology, there’s a transitionary period where clients weigh new builds against retrofits. Our role often involves evaluating these components, understanding their pros and cons for each scenario.” Navigating the Challenges of Retrofitting The conversation then pivoted to the challenges and intricacies of retrofitting warehouses for automation. Dorland described how Caddell Construction collaborates closely with clients and automation vendors during pre-construction to tailor solutions to specific needs. This collaborative approach is vital in retrofitting projects, ensuring minimal disruption to existing operations while maximizing the use of current infrastructure. Dorland shared, “Our mission in retrofits is not just about construction. It’s about being a partner in the transition, ensuring the new systems integrate seamlessly with the client’s existing operations.” Key Takeaways on Warehouse Construction The Shift to Retrofitting: The warehouse construction industry increasingly focuses on retrofitting existing structures for modern automation needs, reflecting a balance between leveraging current investments and embracing new technologies. Collaborative Approach: Successful warehouse construction, especially in retrofits, requires close collaboration between construction firms, clients, and automation vendors to address unique challenges and ensure seamless integration. Vertical Expansion Trends: Influenced by European models, there is a growing trend towards vertical expansion in warehouse construction, aiming to maximize space efficiency in response to evolving market demands. The New Warehouse Podcast EP 437: Warehouse Construction and Retrofitting with Jamie Dorland of Cadell Construction
Vertical Cold Storage breaks ground in Kansas City
Centrally located Kansas City intermodal distribution center will be company’s eighth Vertical Cold Storage, a developer and operator of temperature-controlled distribution centers sponsored by real estate investment firm Platform Ventures, held a groundbreaking for its Kansas City multi-modal distribution site on November 14th. The facility is scheduled to be operational by the end of 2024 and employ up to 130 full-time team members. “Vertical Cold Storage is excited to deliver the first facility in Kansas City to offer the value-added services of blast freezing, case picking, and expedited intermodal transportation solutions adjacent to the CPKC intermodal terminal. Kansas City is an excellent location for customers interested in reducing their carbon footprint and transportation expense by leveraging new intermodal capacity for import/export or domestic transportation needs,” said West Hutchison, President and CEO of Vertical Cold Storage. “Most cold storage operators are moving away from value added services like blast freezing and case picking, but our team of life-long cold storage operators embrace these complexities and are looking forward to utilizing our best-in-class processes, IT solutions, robotic material handling equipment and AI technology to provide efficient and safe service to our customers.” The site, located adjacent to the CPKC intermodal terminal in south Kansas City, MO, will have 300,000+ sq. ft, ~50,000 pallet positions, state-of-the-art blast freezing technology and four rooms convertible to -20° F. The building design and construction utilize innovative materials and systems that reduce energy consumption. In addition to the site’s adjacency to CPKC’s intermodal terminal, it is centrally located within 30 miles of the BNSF, Union Pacific, and Norfolk Southern terminals, enabling intermodal access to or from anywhere in North America from the heartland of the USA. Primus Builders is the lead contractor for the project, which is expected to employ 150 workers during the construction. “The Vertical Cold team has collaborated closely with our partners and the Kansas City government to develop an advanced multi-modal center, effectively addressing the supply chain challenges of our customers. This facility supports sustainability within the community and environmental friendliness, all while delivering lasting value to our investors. As proud Kansas City natives, we are thrilled to see the initial Vertical Cold build in our backyard,” said Ryan Anderson, Co-President & Co-Founder of Platform Ventures.
Robroy Industries® Enclosures division announces promotion of Jeff Hall to Plant Manager
Robroy Industries Enclosures Division, manufacturers of Stahlin®, the leading brand of fiberglass electrical and industrial enclosures; and AttaBox®, the most durable, extensive family of polycarbonate enclosures, announces that Jeff Hall has been promoted to Plant Manager for the company’s enclosure manufacturing facility in Belding, Michigan. Hall will be responsible for all plant functions as well as managing maintenance team and providing support to the Operations Team. Jeff provides extensive experience from nearly 17 years with Robroy Industries as a plant engineer. Additional expertise includes tool and mold design, injection molding, and facilities management.
LiftMaster launches new line of smart Commercial Door Operators
LiftMaster®, a brand of professionally installed access solutions that continues to set the standard in commercial door operator innovation has launched MAXUM, a new lineup of smart DC powered commercial door operators equipped with a floor level LCD display, soft start and stop, battery backup, and built-in Wi-Fi connectivity. MAXUM commercial door operators are now available for preorder through the LiftMaster Partner Portal. MAXUM commercial door operators will ship January 2nd, 2024. Partners who preorder will be eligible to receive special pre-sale offers and discounts including: A free 7Ah Battery Back-up with every pre-sale order 3 months free of myQ Facility for any MAXUM commercial door operator connected in 2024 3% discount off list price for a quantity of 5-39 units placed in a single order 5% off list price for a quantity of 40 or more units placed in a single order “LiftMaster is always listening to our dealers and working to provide them with solutions that anticipate the needs of users in commercial settings with a lineup that is fast, smart, and simple,” said Tracy Rizzi, Group Product Manager, Commercial Door Operators. “With the introduction of MAXUM DC commercial door operators, you get all the benefits of DC operation including soft start/soft stop, battery back-up, faster speed, lighter weight and so much more. Everything from installation to operation is faster, connectivity and continuous uptime is smarter, and modular parts and floor-level wall control with diagnostics make the operator simpler allowing businesses to maximize efficiency and profitability.” Pioneered to perfection, the new suite of commercial door operators is integrated with myQ® technology enabling more visibility through integrated myQ® Facility software. Facility Managers can see and control what is happening at their facility’s commercial doors and access data and analytics to improve their business. The integration with myQ Facility also allows dealers and installers to receive valuable diagnostic information, making scheduled maintenance a breeze. LiftMaster’s new product line has been consolidated into 26 new SKUs with different feature sets and a range of price points. Notable new features include: Sleek New Profile – Modular and purpose-built design that will fit the needs of any facility or commercial application. High-Efficiency DC Motors – The motor and gearbox are built to meet the high demands of traffic coming in and out of busy facilities. Soft-start & Soft-stop gives the operator a longer lifespan. It reliably works in extreme weather conditions too. Floor Level Control – 3-button control with easy-to-use, 4-line LCD display. When installers add a remote, they don’t have to track beeps and flashes and setup can be done simply from the screen. Faster Door Operation – Up to 33% faster than standard commercial door operators, allowing shipments in and out quickly. Average speed is 12″ per second. Battery Backup – Helps keep the door running even when the power goes out, ensuring safe and continuous operation. Floor Level Diagnostics and Troubleshooting – myQ Facility allows customers to see what the problem is on their myQ Facility interface so they can fix it or know when to call for service. With myQ Diagnostics dealers can know the installed door operator’s maintenance schedule and be alerted when there is a problem. Built-in Wi-Fi – Easily connects to myQ Facility software, allowing customers to get valuable data and insights to improve operations. Security+ 2.0® – Virtually eliminates radio wave interference and offers extended range.